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Honeywell and Verso Energy to Expand eSAF Production Globally

Honeywell and Verso Energy partner to deploy eSAF technology at seven sites in France, Finland, and the US, producing low-carbon aviation fuel.

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This article is based on an official press release from Honeywell and additional project documentation.

Honeywell and Verso Energy Partner to Deploy eSAF Technology Across Seven Global Sites

CHARLOTTE, N.C., In a significant move to scale the production of SAF, Honeywell announced on February 24, 2026, that Verso Energy has selected its UOP eFiningâ„¢ technology for seven planned production facilities. The agreement covers projects in France, Finland, and the United States, aiming to produce low-carbon electro-sustainable aviation fuel (eSAF) to meet growing regulatory demands.

According to the announcement, Verso Energy, an integrated energy company specializing in low-carbon molecules, will utilize Honeywell’s methanol-to-jet (MTJ) processing solution. Once fully operational, these facilities are projected to produce approximately 200 million gallons of eSAF annually. The partnership leverages Honeywell’s standardized design to reduce capital expenditures and accelerate the timeline for bringing these fuels to market.

Scaling Methanol-to-Jet Technology

The core of this Partnerships is Honeywell’s UOP eFiningâ„¢ technology, which converts eMethanol, produced from carbon dioxide captured from biological sources and green Hydrogen, into sustainable aviation fuel. This process allows for the creation of “drop-in” fuels that require no modifications to aircraft engines or existing airport infrastructure.

Honeywell reports that eSAF produced through this method can reduce greenhouse gas (GHG) emissions by 88% compared to conventional jet fuel. Barry Glickman, Vice President of Honeywell Low Carbon Energy, emphasized the strategic importance of feedstock flexibility in a company statement:

“Honeywell’s innovative SAF technology portfolio is designed to address two of the biggest challenges in renewable fuel production, cost and feedstock availability. With our eFining technology, companies like Verso Energy can use abundant carbon dioxide as feedstock, making eSAF production scalable and less carbon intensive.”

By utilizing biogenic CO2 rather than lipid-based feedstocks (such as waste oils) used in other SAF production methods, the partnership aims to bypass supply constraints that often limit the scalability of renewable fuels.

Strategic Locations and Project Details

The seven planned facilities are strategically located to leverage local industrial infrastructure and renewable energy sources. According to project details released alongside the announcement, the portfolio includes four sites in France, two in Finland, and one in the United States.

European Expansion

In France, Verso Energy is advancing four projects, including the flagship “DEZiR” project in Petit-Couronne (Normandie) and “ReSTart” in Tartas. Both projects have received support from the EU Innovation Fund. The DEZiR facility is expected to be among the first large-scale eSAF plants in Europe, with operations targeted to begin in 2030.

In Finland, facilities are planned for the Port of Oulu and Tornio. These sites were selected for their access to biogenic CO2 from the forestry industry and the availability of renewable electricity required for green hydrogen production.

United States Market Entry

The partnership also marks Verso Energy’s expansion into the U.S. market, with a facility planned for Jesup, Georgia. Similar to the Finnish sites, this location offers access to forestry byproducts and renewable power potential.

Regulatory Drivers and Market Demand

The acceleration of these projects is heavily influenced by the European Union’s ReFuelEU Aviation initiative. This regulation mandates that aviation fuel suppliers blend increasing amounts of SAF into their supply, with a specific sub-mandate requiring synthetic fuels (like eSAF) to comprise at least 35% of the fuel mix by 2050.

Antoine Huard, CEO of Verso Energy, highlighted the necessity of cost efficiency in meeting these mandates:

“Efficient and cost-effective eSAF production will be crucial for helping airlines comply with regional adoption requirements. Honeywell’s proven SAF technology paired with our standardized design approach will enable us to quickly scale production capabilities and bring additional eSAF to the market sooner, helping to meet growing global demand.”

AirPro News Analysis

The collaboration between Honeywell and Verso Energy highlights a critical pivot in the sustainable aviation sector: the shift from HEFA (Hydroprocessed Esters and Fatty Acids) to Power-to-Liquid (PtL) solutions. While HEFA currently dominates the SAF market, it is constrained by the finite supply of waste oils and fats. eSAF, derived from CO2 and hydrogen, offers theoretically unlimited scalability, provided that renewable electricity is abundant and affordable.

However, the economic viability of eSAF remains a hurdle due to high energy costs. Honeywell’s emphasis on a “standardized design” suggests a strategy focused on modularity to drive down CAPEX, a necessary step if eSAF is to compete with conventional jet fuel without relying entirely on heavy subsidies. The geographic spread of these plants, particularly the entry into Georgia, USA, indicates that Verso is hedging its bets across different regulatory environments, anticipating that the U.S. may eventually adopt synthetic fuel incentives similar to Europe’s ReFuelEU.

Frequently Asked Questions

What is eSAF?
eSAF (electro-sustainable aviation fuel) is a synthetic fuel made by combining green hydrogen (produced via electrolysis using renewable energy) and captured carbon dioxide. It is chemically similar to fossil-based jet fuel but has a significantly lower carbon footprint.

When will these facilities be operational?
The first major facility, Project DEZiR in France, is scheduled to enter operation in 2030. Timelines for the other six facilities will follow based on permitting and construction schedules.

Does eSAF require new airplanes?
No. eSAF is a “drop-in” fuel, meaning it can be blended with conventional jet fuel and used in existing aircraft engines and fuel infrastructure.

Sources:
Honeywell Press Release,
Verso Energy Corporate Data

Photo Credit: Honeywell

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Sustainable Aviation

ZeroAvia Leads HyPRIME Liquid Hydrogen Refuelling Project

ZeroAvia leads Project HyPRIME, backed by over £2 million in UK funding to test mobile LH2 refuelling at commercial airports.

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ZeroAvia is leading a newly formed consortium to develop and test a mobile liquid hydrogen (LH2) refuelling vehicle at commercial airports in the United Kingdom, backed by over £2 million in government funding.

The initiative, known as Project HyPRIME (Hydrogen Propulsion Refuelling Infrastructure Mobile Ecosystem), was officially announced by the UK Department for Transport (DfT) and Innovate UK on July 23, 2026. ZeroAvia formally highlighted its leadership of the project on August 4, 2026. The consortium aims to demonstrate that hydrogen-electric aircraft can be refuelled within standard commercial turnaround times.

Advancing liquid hydrogen infrastructure

The HyPRIME consortium includes ZeroAvia as the lead partner, alongside ULEMCO Ltd, GeoPura Ltd, Bristol Airport Ltd, and Birmingham Airport Ltd. The group is tasked with designing, building, and testing a mobile refuelling system capable of supporting commercial hydrogen-electric aircraft operations.

A key technical objective of the project is the capture and utilization of “boil-off” hydrogen. Rather than venting this gas, the system will redirect it to fuel hydrogen-powered Ground Support Equipment (GSE), such as aircraft tugs, and on-site power generation units. The findings from these tests will inform future regulatory, safety, and infrastructure investment decisions for scaling LH2 fuel across the UK aviation sector.

Airport integration and sustainability targets

Testing and demonstrations for the mobile refuelling vehicle will take place in live commercial airport environments at Birmingham Airport (BHX) and Bristol Airport (BRS). Integrating cryogenic fuels into active aprons requires coordination with regulators, including the UK Civil Aviation Authority (CAA), to establish safe handling procedures.

Tom Denton, Head of Sustainability at Birmingham Airport, stated that hydrogen electric aircraft are progressing quickly and airports need to understand how the fuel can be safely and efficiently integrated into daily operations.

“HyPRIME gives us the opportunity to test procedures and build the knowledge required to support future zero emission flights from Birmingham. Taking part in this project helps us maintain the momentum we’ve built over the past few years and moves us that bit little closer to achieving our mission of running a lower carbon airport,” Denton said in a press release.

Birmingham Airport recently reported an 11% reduction in location-based greenhouse gas emissions for 2025/26 and has set a target year of 2033 to achieve net zero carbon emissions from its direct operations. Bristol Airport is also expanding its hydrogen footprint, having been announced on July 23, 2026, as a partner in the CHOSAN (Cryogenic Hydrogen Optimised Systems for AviatioN) project, which aims to deliver the first flight of a liquid hydrogen-powered aircraft from a UK commercial airport.

Government funding and strategic partnerships

Project HyPRIME is funded under the UK Government’s Zero Emission Flight Demonstrator Programme. According to Bristol Airport, the total funding pool for the program is £8 million. Reporting by BusinessGreen indicates that over £2 million of that total was specifically awarded to the HyPRIME initiative.

The announcement follows a series of strategic agreements for ZeroAvia in July 2026. On July 8, 2026, the company announced a collaboration with Marshall Aerospace to explore hydrogen-electric capabilities for military and defense platforms. On July 17, 2026, ZeroAvia and Safran forged a partnership to develop high-temperature hydrogen fuel cells for aviation applications.

AirPro News analysis

We view Project HyPRIME as a necessary step in bridging the gap between hydrogen aircraft development and practical airport operations. While powertrain technology has advanced rapidly, the logistical challenge of handling cryogenic liquid hydrogen on a busy commercial apron remains a significant hurdle. By testing boil-off capture for GSE, the consortium is addressing both safety and economic efficiency. Proving that LH2 can be managed within standard turnaround times without disrupting existing airport operations will be essential for securing regulatory approval and driving future infrastructure investments.

Sources: ZeroAvia

Photo Credit: ZeroAvia

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Sustainable Aviation

Lufthansa Group Earns EMAS Certification Across Three Airlines

Lufthansa Airlines revalidated under EMAS for 2025, while Lufthansa City Airlines and Lufthansa Aviation GmbH certified for the first time.

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Lufthansa Airlines (LH) has secured revalidation under the European Union’s Eco-Management and Audit Scheme (EMAS) for the 2025 reporting year, while Lufthansa City Airlines and Lufthansa Aviation GmbH achieved the environmental certification for the first time.

In a press release issued on August 6, 2026, the Lufthansa Group announced the certifications, confirming the operators are implementing measurable environmental measures across flight operations and ground processes. The EMAS system is a voluntary European Union (EU) instrument that fully incorporates the requirements of the ISO 14001 international environmental management standard.

Operational efficiency and fuel savings

The validation process evaluated the airlines’ progress in reducing their environmental footprint. According to the company, the 2026 Environmental Statement emphasizes operational fuel efficiency. The report details how specific measures implemented from the flight planning stage through to landing result in measurable kerosene savings.

Broader climate technology initiatives

The EMAS validations follow several recent environmental technology initiatives across the Lufthansa Group. On July 30, 2026, the company announced it is testing a next-generation “AeroSHARK” surface film on a Lufthansa City Airlines Airbus aircraft. The film is designed to reduce aerodynamic drag and lower fuel consumption.

Earlier in the year, on May 20, 2026, the group expanded its climate protection portfolio to include Direct Air Carbon Capture and Storage (DACCS) technologies. This initiative involves partnerships with aerospace manufacturer Airbus and climate technology company Climeworks to filter carbon dioxide directly from ambient air.

AirPro News analysis

The addition of Lufthansa City Airlines to the EMAS registry indicates that the Lufthansa Group is prioritizing environmental compliance for its newer subsidiaries from their inception. Because EMAS requires public environmental reporting and continuous performance improvement beyond standard ISO 14001 compliance, maintaining this validation requires sustained capital investment in fuel-saving technologies like the AeroSHARK film and DACCS partnerships. We expect European operators to increasingly leverage voluntary frameworks like EMAS to demonstrate regulatory readiness ahead of stricter EU aviation emissions mandates.

Sources: Lufthansa Group

Photo Credit: Lufthansa Group

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Sustainable Aviation

American Airlines Completes First eSAF Commercial Flight

American Airlines and Infinium completed the first commercial passenger flight on electro sustainable aviation fuel on August 6, 2026.

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On August 6, 2026, American Airlines and Infinium completed the first commercial passenger flight powered by electro sustainable aviation fuel (eSAF), marking the initial delivery of a non-biobased sustainable aviation fuel to a United States commercial airport. The flight operated from Corpus Christi International Airport (CRP) to Dallas Fort Worth International Airport (DFW).

In a joint press release issued on August 6, the companies confirmed that the eSAF was produced at Infinium’s Pathfinder facility in Corpus Christi, Texas. The operation demonstrates the real-world compatibility of next-generation, drop-in synthetic fuels with existing aviation supply chains and aircraft engines. The fuel was blended with conventional JetA aviation fuel and tested to meet ASTM International specifications, certifying its use without requiring modifications to current fueling infrastructure or aircraft.

Scaling synthetic fuel production

Infinium has been operating its Pathfinder facility since 2023, functioning as the first commercial-scale power-to-liquids eFuels production site globally. The facility utilizes waste carbon and renewable energy to produce scalable, drop-in synthetic fuels. According to Infinium, its eSAF can deliver an estimated reduction in lifecycle greenhouse gas (GHG) emissions of over 90 percent compared to conventional petroleum-based jet fuel.

“Since 2023, we have been producing scalable, drop-in eDiesel and eNaphtha at our Pathfinder facility from waste carbon and renewable energy for use in commercial trucks and plastics processing,” said Infinium CEO Robert Schuetzle in the press release.

American Airlines CEO Robert Isom emphasized the necessity of transitioning these technologies from the investment phase to operational reality. Isom stated that scaling sustainable aviation fuel (SAF) production at lower prices is essential for reducing emissions, strengthening long-term competitiveness, and maintaining the connectivity that passengers rely on.

Corporate partnerships and future offtake agreements

The August 6 flight serves as a precursor to larger commercial agreements between the two companies. American Airlines holds an existing offtake agreement for commercial volumes of eSAF from Infinium’s upcoming Project Roadrunner facility, which is currently under construction. Production and deliveries from Project Roadrunner are expected to begin in 2027.

The expansion of Infinium’s production capacity is supported by significant financial partnerships. Project Roadrunner is financed by Breakthrough Energy Catalyst and Brookfield Asset Management, with nonrecourse project debt provided by HSBC.

The American Airlines offtake agreement is partially supported by a separate arrangement with Citi, designed to enable Scope 3 emissions reductions from employee travel. Edward Skyler, Head of Enterprise Services and Public Affairs at Citi, noted that the first-of-its-kind flight represents a critical step for lower-carbon aviation, adding that the financial institution looks forward to efforts aimed at scaling SAF production.

AirPro News analysis

The successful deployment of eSAF on a commercial passenger flight represents a technical milestone for the aviation industry, which has historically relied on biobased feedstocks like used cooking oil or agricultural waste for SAF production. Because biobased feedstocks face inherent scalability and land-use constraints, power-to-liquid synthetic fuels offer a theoretically limitless production pathway, provided there is sufficient access to renewable electricity and captured carbon. We view the involvement of major financial institutions like Citi, Brookfield, and HSBC as a strong indicator that capital markets are beginning to validate the commercial viability of eFuels. The primary hurdle remains the unit cost of production. The transition from the Pathfinder facility’s initial output to the larger-scale Project Roadrunner in 2027 will be a critical test of whether eSAF can achieve the price parity necessary for widespread airline adoption.

Sources: American Airlines and Infinium

Photo Credit: American Airlines

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