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Safran Invests €150M in Hydraulic Press to Boost Aircraft Engine Production

Safran Aircraft Engines invests €150M to install a 30,000-ton press at Gennevilliers, enhancing production for commercial and military aircraft engines by 2029.

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This article is based on an official press release from Safran Aircraft Engines.

On April 13, 2026, Safran Aircraft Engines announced a €150 million investment to acquire a 30,000-metric-ton hydraulic press for its historic Gennevilliers facility near Paris. According to the company’s press release, this major infrastructure upgrade is designed to manufacture strategic forged parts for both commercial and military aircraft engines, addressing critical production needs across the aerospace sector.

The new equipment is projected to be operational by 2029 and will create 130 new jobs starting in 2026. Safran states that at full production rate, the press will be capable of producing 14,000 parts per year. This capacity increase is expected to help the Gennevilliers site nearly double its overall production volume by 2035 across all engine families.

By bringing this high-tonnage capability in-house, Safran reinforces its position as the only aircraft engine manufacturer globally with fully integrated forging capabilities, a strategic advantage highlighted in the company’s official announcement.

Strengthening the Aerospace Supply Chain

Addressing Global Bottlenecks

The aerospace forging and casting market relies heavily on a limited number of specialized suppliers capable of producing flight-critical components. Industry research indicates that post-pandemic supply chain constraints in this specific sector have historically slowed aircraft deliveries and complicated production ramp-ups for major airframers. By internalizing a 30,000-ton press, Safran is actively reducing its vulnerability to third-party disruptions.

The company noted in its release that this project rounds out recent investments made in Rennes and Le Creusot, which were also aimed at developing the domestic supply chain in France and ensuring industrial resilience.

“This project will strengthen our unique expertise in forging processes and contribute to our industrial and technological sovereignty,” stated Stéphane Cueille, CEO of Safran Aircraft Engines, in the company’s press release.

Commercial and Military Engine Ramp-Up

Powering the Next Generation of Commercial Flight

The Gennevilliers expansion will directly support the production ramp-up of the CFM International LEAP engine, which powers next-generation narrowbody airliners such as the Airbus A320neo and Boeing 737 MAX families. CFM International is a 50/50 joint venture between Safran Aircraft Engines and GE Aerospace. The new press will also manufacture large parts for high-thrust GE Aerospace engines, including the GE90 used on the Boeing 777.

According to supplementary industry data, CFM has been aggressively boosting production to meet surging demand, targeting a 15% to 20% increase in output in 2025 alone, aiming for over 1,600 engines. The new hydraulic press is cited as a critical component in sustaining this long-term volume.

Bolstering Defense Capabilities

On the defense side, the investment will secure the supply of components for military engines used in the Dassault Rafale (M88), Dassault Mirage, and Airbus A400M Atlas. Industry reports show that Safran is sharply increasing its output of military aircraft engines, with M88 production expected to reach 108 units in 2026, up from 71 units the previous year. The Gennevilliers upgrade ensures the structural integrity and consistent supply of these critical defense assets.

Modernizing a Historic Facility

Industry 4.0 and Environmental Considerations

Located approximately 15 kilometers from Paris, the Gennevilliers plant spans 15 hectares and employs nearly 1,500 people. The site boasts a 120-year history, with a dedicated forge and foundry subsidiary established there in 1917.

To modernize this historic footprint, Safran’s press release details that the new facility will incorporate cutting-edge Industry 4.0 technologies. This includes advanced sensors and connected digital systems to ensure precise, real-time monitoring of the metallurgical processes. Furthermore, the company has specifically designed the new installation to minimize its noise footprint, addressing local environmental concerns traditionally associated with high-tonnage forging.

AirPro News analysis

We view Safran’s €150 million investment as a highly strategic maneuver that serves a dual-use function. By deploying capital into a massive 30,000-ton press, Safran is effectively insulating itself from the severe supply chain shocks that have plagued the aerospace sector since 2020. Furthermore, the investment perfectly straddles two booming markets: the commercial travel sector, driven by massive backlogs for the A320neo and 737 MAX, and the defense sector, which is seeing heightened demand due to shifting geopolitical realities in Europe. This move not only secures Safran’s production lines but also aligns tightly with broader European initiatives to mandate domestic defense supply chain sovereignty.

Frequently Asked Questions (FAQ)

What is the total investment Safran is making at the Gennevilliers site?

According to the company’s press release, Safran Aircraft Engines is investing €150 million to acquire and install a 30,000-metric-ton hydraulic press.

When will the new forging press be operational?

The new press is scheduled to be fully operational by 2029, with the creation of 130 new jobs beginning in 2026.

Which aircraft engines will benefit from this new equipment?

The press will manufacture parts for commercial aircraft engines like the CFM LEAP (Airbus A320neo, Boeing 737 MAX) and the GE90 (Boeing 777), as well as military engines for the Rafale, Mirage, and A400M.


Sources:
Safran Aircraft Engines Press Release (April 13, 2026)

Photo Credit: Safran

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MRO & Manufacturing

Ornge Goes Paperless with Ramco Digital Maintenance Platform

Ontario air ambulance provider Ornge completes paperless maintenance transition using Ramco Systems, meeting Transport Canada compliance requirements.

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Ontario-based air ambulance provider Ornge has transitioned its maintenance operations to a fully paperless workflow across all bases following the implementation of Ramco Systems’ digital maintenance platforms.

Announced in an August 25, 2026, press release, the transition utilizes Ramco’s Digital Task Card with eSign-off and the Mechanic Anywhere Mobile Application. The system supports Ornge’s fleet of Leonardo AW-139 helicopters and Pilatus PC-12 fixed-wing Commercial-Aircraft, meeting Transport Canada (TC) compliance requirements for digital maintenance sign-offs.

Modernizing maintenance execution

The shift replaces traditional paper-based task cards with a mobile-enabled system, allowing Aircraft Maintenance Engineers (AMEs) to execute and sign off on tasks in real time. The integration is designed to streamline turnaround times for the critical air ambulance fleet.

“In addition to helping us go paperless, Ramco’s Digital Task Card and Mechanic Anywhere app is well positioned to help us in our efforts to ensure timely maintenance turnaround times,” said Robert Zwanenburg, Technical Services Manager at Ornge.

Zwanenburg noted the importance of providing front-line crews with accessible tools regardless of their working location, ensuring that maintenance personnel can update records directly from the hangar floor or flight line.

Broader industry shift toward digital MRO

The Ornge implementation aligns with a wider aviation industry trend of adopting digital Maintenance, Repair, and Overhaul (MRO) platforms. Manoj Kumar Singh, Chief Customer Officer for Aviation, Aerospace & Defense at Ramco Systems, stated that aviation maintenance is moving toward a mobile-first future, citing the Ornge deployment as a practical example of this shift.

Ramco Systems has recently expanded its footprint in the aviation software sector. On August 24, 2026, the company announced a contract with Royal Jordanian Airlines to modernize its fleet maintenance and engineering operations. Earlier in the month, on August 20, 2026, FAA- and EASA-certified engine MRO provider Pem-Air also selected Ramco Aviation Software to manage its maintenance operations and transition toward paperless workflows.

AirPro News analysis

We view the digitization of maintenance records as a critical operational upgrade for specialized operators like Ornge. Air ambulance services require high dispatch reliability, and reducing the administrative friction of paper-based compliance can directly impact aircraft availability. Transport Canada’s acceptance of digital sign-offs enables operators to maintain strict regulatory Compliance while accelerating the return-to-service process for both rotary and fixed-wing assets.

Sources: Ramco Systems

Photo Credit: Ramco Systems

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MRO & Manufacturing

Textron Aviation Earns CASA Part 145 Approval in Australia

Textron Aviation secures CASA Part 145 certification for three Australian service centers supporting 1,400+ aircraft.

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Textron Aviation has secured Part 145 approval from Australia’s Civil Aviation Safety Authority (CASA), authorizing the manufacturer to provide factory-direct maintenance and overhaul services across its three company-owned Australian facilities.

Announced in a press release on August 26, 2026, the certification establishes one of the most comprehensive original equipment manufacturer (OEM) support networks in the country. The approval covers Textron Aviation service centers in Melbourne, Perth, and the Gold Coast, enabling the company to support a regional fleet of more than 1,400 Cessna, Beechcraft, and Hawker aircraft.

Expanding the Asia-Pacific footprint

The CASA Part 145 certification represents the culmination of a multi-year expansion strategy in the Asia-Pacific market. On January 6, 2020, Textron Aviation acquired Australian maintenance, repair, and overhaul (MRO) provider Premiair Aviation Maintenance.

The manufacturer officially rebranded the acquired facilities to Textron Aviation Australia on June 12, 2024, integrating them into a global network that includes more than 300 authorized service facilities and over 40 mobile service units.

Earlier this year, on May 5, 2026, the company opened a purpose-built, 35,000-square-foot service center at Essendon Fields Airport in Melbourne. This new facility more than doubled the company’s previous maintenance capacity in the city, setting the stage for the regulatory approval required to operate as a fully certified OEM maintenance organization.

Factory-direct service capabilities

With the regulatory approval now in place, Textron Aviation can perform a wider range of services directly rather than relying on third-party MRO providers. The CASA Part 145 certificate verifies that the company’s maintenance organization meets Australia’s stringent aviation safety and quality standards.

The authorization permits the facilities to conduct routine maintenance, complex modifications, and full overhauls. It also enhances the company’s ability to dispatch aircraft-on-ground (AOG) support for operators experiencing unscheduled maintenance events across the continent.

AirPro News analysis

We view this regulatory milestone as a critical step in Textron Aviation’s strategy to capture more aftermarket revenue while tightening its relationship with Asia-Pacific operators. By bringing former third-party MRO operations fully under the corporate umbrella and securing the necessary CASA approvals, the manufacturer ensures that Australian owners of Cessna, Beechcraft, and Hawker aircraft remain within the factory service ecosystem. This localized, factory-direct model reduces downtime for operators and provides Textron Aviation with a stable, long-term revenue stream in a geographically isolated but highly active business aviation market.

Sources: Textron Aviation

Photo Credit: Textron Aviation

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MRO & Manufacturing

Electra Invests $850M in Ohio Plant for EL9 Aircraft

Electra commits $850M to build an EL9 hybrid-electric aircraft facility in Springfield, Ohio, targeting 400 aircraft per year.

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Electra has committed $850 million to build its first scaled manufacturing facility in Springfield, Ohio, where the company will produce its EL9 Ultra Short hybrid-electric aircraft. The investment is projected to generate 1,975 jobs in Clark County and marks the transition of the nine-passenger aircraft from development to commercial production.

Announced on July 21, 2026, at the Farnborough International Airshow, the agreement with JobsOhio and state officials places the new plant at AirPark Ohio, adjacent to the Springfield-Beckley Municipal Airport. The EL9, which traces its origins to a Massachusetts Institute of Technology (MIT) class project, utilizes blown-lift technology to operate from unconventional spaces.

Production capacity and regional impact

The Springfield facility will initially support a production rate of 400 aircraft per year. Electra plans to eventually double this capacity to 800 airframes annually as the program matures and market demand dictates.

Ohio Governor Mike DeWine highlighted the state’s historical ties to aviation and its current focus on advanced air mobility (AAM) manufacturing.

“Ohio is where flight began, and the Dayton-Springfield area has become the national epicenter for advanced air mobility,” DeWine stated in a press release. “Electra’s decision to bring nearly 2,000 new jobs to Springfield will be transformative for Clark County.”

Electra CEO Marc Allen emphasized the importance of the Ohio site selection for the program’s next phase, noting the region’s established aerospace and defense ecosystem.

“This agreement is the moment that our vision moves from demonstration into reality,” Allen said. “In Springfield and Clark County, we found the rare combination this next era requires: a ready site, a skilled workforce, a deep aerospace and defense ecosystem, and state and local leaders with the commitment and vision to build it with us.”

Aircraft capabilities and recent milestones

The EL9 Ultra Short is designed to carry nine passengers and requires a minimum runway length of just 150 feet for takeoff and landing. Electra refers to this operational model as “Direct Aviation,” targeting point-to-point transport using infrastructure such as parking lots, barges, and sports fields rather than traditional airport runways.

The aircraft’s development has accelerated in recent weeks. On July 10, 2026, Electra reached an initial certification milestone with the Federal Aviation Administration (FAA). Five days later, the manufacturer finalized an agreement with Safran to develop and produce the TG600 Turbogenerator, which will power the EL9.

An August 25, 2026, feature published by MIT News detailed the aircraft’s academic roots, noting its evolution from a classroom concept to a fully funded commercial program.

AirPro News analysis

We view Electra’s $850 million manufacturing commitment as a critical indicator of maturity in the hybrid-electric aviation sector. While much of the advanced air mobility industry has focused on electric vertical takeoff and landing (eVTOL) designs, Electra’s blown-lift, fixed-wing approach offers a distinct payload and range profile while still minimizing infrastructure requirements. Securing a dedicated production facility with substantial state backing suggests the company is successfully navigating the transition from prototyping to industrialization, a phase that has historically challenged new aerospace entrants.

Sources: MIT News, Electra Newsroom

Photo Credit: Electra

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