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Altair and Wichita State NIAR Partner to Advance Aerospace Digital Twin Tech

Altair and Wichita State University’s NIAR collaborate to accelerate aerospace innovation using digital twin technology and certification by analysis.

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Altair and Wichita State University’s NIAR Partnership: Accelerating Digital Innovation in Aerospace Through Strategic Collaboration The aerospace industry is experiencing a transformative moment as computational intelligence meets cutting-edge aviation research through a groundbreaking partnership between Altair, a global leader in simulation and data analytics, and Wichita State University’s National Institute for Aviation Research (NIAR). Announced on September 10, 2025, this memorandum of understanding represents a strategic alliance that promises to revolutionize how aerospace companies design, test, and certify next-generation aircraft through advanced digital twin technology. The collaboration combines Altair’s sophisticated simulation platforms with NIAR’s world-renowned certification by analysis methodologies, creating unprecedented opportunities for aerospace Startups and established manufacturers to accelerate product development while reducing costs and improving sustainability. With the digital twin market in aerospace and defense projected to grow from $2.1 billion in 2024 to $50.7 billion by 2034 at a compound annual growth rate of 37.5%, this partnership positions both organizations at the forefront of an industry transformation that could fundamentally change how aircraft are conceived, developed, and brought to market. This article examines the significance, structure, and implications of the Altair-NIAR partnership, exploring its impact on technology adoption, market dynamics, and the future of aerospace innovation. Background on the Partnership Announcement The memorandum of understanding between Altair and NIAR emerged from a shared vision to address the aerospace industry’s growing need for faster, more efficient development and certification processes. The partnership was announced at a time when the aerospace sector is grappling with increasing complexity in aircraft designs, mounting pressure for environmental sustainability, and the urgent need to reduce the substantial costs associated with traditional physical testing protocols. Pietro Cervellera, senior vice president of aerospace and defense at Altair, emphasized the strategic importance of this collaboration, stating that “NIAR is a global leader in aerospace research, and this partnership paves the way for new opportunities to bring cutting-edge technology to the industry.” This alliance represents more than a simple technology sharing agreement; it establishes a framework for transforming the fundamental approaches to aerospace innovation. The timing of this partnership announcement coincides with significant developments in both organizations’ strategic directions. For Altair, the collaboration comes shortly after the company reported strong financial performance, with software revenue reaching $611.9 million in 2024, representing an 11.3% increase from the previous year. The company’s total revenue for 2024 reached $665.8 million, demonstrating robust growth in the computational intelligence sector. This financial strength provides Altair with the resources necessary to invest heavily in partnership initiatives that can expand its market presence in the aerospace sector. NIAR’s readiness for this partnership stems from its established position as one of the world’s leading aerospace research institutions, with annual research and development activities exceeding $120 million and a workforce of 850 employees across 1.3 million square feet of laboratory and office space in six Wichita-area locations. Under the leadership of John Tomblin, who serves as WSU’s Executive Vice President for Research and Industry and Defense Programs and NIAR’s Executive Director, the institute has grown its aerospace engineering research and development portfolio significantly, with overall research grants awarded to the university increasing from $50.5 million to $104.5 million over a five-year period. The partnership focuses on three primary strategic areas that reflect the current and emerging needs of the aerospace industry: (1) bringing digital twin technology to industry applications by combining NIAR’s certification by analysis methodologies with Altair’s simulation and data analytics tools; (2) supporting aerospace and defense startups through privileged access to Altair’s comprehensive platform ecosystem and specialized training programs; and (3) exploring new applications for digital twin technology and Altair’s computational intelligence capabilities across broader aerospace and defense applications. “This agreement with Altair provides our students, researchers and clients with access to world-class tools and expertise that will help accelerate development to support the next generation of aerospace technology and innovation,” John Tomblin, Executive Director, NIAR Understanding Altair: A Computational Intelligence Leader Altair Engineering Inc. stands as a prominent force in computational intelligence and simulation software development. Founded in 1985 in Troy, Michigan, Altair began with engineering services contracts in automotive consulting, eventually expanding into a global leader in simulation, high-performance computing, and artificial intelligence solutions. Key milestones include the 1990 launch of HyperMesh, a core product for finite element pre-processing, and the 2001 introduction of OptiStruct, which pioneered topology optimization technology. The 2006 acquisition of Mecalog Group and its Radioss solver further boosted Altair’s capabilities. The company’s 2017 NASDAQ IPO raised $156 million, fueling acquisitions like Datawatch in 2018 and Gen3D in 2022, which diversified Altair’s portfolio into data analytics and additive manufacturing design tools. Altair’s business model is built around flexible, units-based software licensing, allowing customers access to the entire suite of simulation, HPC, and AI tools as needed. The Altair Units system, introduced in 1999, disrupted traditional licensing models and fostered widespread adoption. Altair HyperWorks and Altair Inspire are flagship platforms, serving diverse industries such as automotive, aerospace, electronics, and consumer goods. In 2024, Altair reported $621.5 million in revenue for fiscal year 2023, with software revenue consistently representing more than 85% of total revenue. The company invests 25-28% of annual revenue into R&D, ensuring continuous technological leadership. The 2024 announcement of Siemens’ $10 billion acquisition of Altair signals further integration of Altair’s simulation strengths into Siemens’ Xcelerator platform, aiming to create the world’s most comprehensive AI-driven design and simulation portfolio. “The acquisition of Altair is a milestone for Siemens. It will create the world’s most comprehensive AI-driven design and simulation portfolio,” Roland Busch, Siemens President and CEO NIAR: America’s Premier Aviation Research Institute The National Institute for Aviation Research (NIAR) at Wichita State University is recognized as a leading U.S. aerospace research institution. Established in 1985, NIAR has evolved from a regional center into a globally influential entity, bridging academic research, industry innovation, and government aerospace initiatives. Its 1.3 million square feet of laboratory and office space across six Wichita locations supports a workforce of 850 and an annual budget of $120 million. NIAR’s expertise spans additive manufacturing, aerodynamics, composites, crash dynamics, robotics, and more. The institute’s National Center for Advanced Materials Performance (NCAMP) and role in the Composites Materials Handbook-17 (CMH-17) organization are critical for material standardization and certification, with both FAA and EASA accepting composites specification and design values developed using NCAMP processes. NIAR leads the FAA Center of Excellence for Composites and Advanced Materials (CECAM) and participates in the FAA Center of Excellence for Unmanned Aircraft Systems. Its laboratories support advanced coatings, mechanical testing, crashworthiness, and computational mechanics. Under John Tomblin’s leadership, NIAR has expanded its capabilities and gained worldwide recognition in composites, full-scale testing, and digital twin programs for military and commercial aircraft. “NIAR has grown its aerospace engineering research and development portfolio significantly, with overall research grants awarded to the university increasing from $50.5 million to $104.5 million over a five-year period.” Digital Twin Technology and Market Dynamics Digital twin technology enables dynamic, virtual representations of physical assets, facilitating simulation, analysis, and optimization in aerospace. The global digital twin market in aerospace and defense is projected to grow from $2.1 billion in 2024 to $50.7 billion by 2034, a CAGR of 37.5%. North America holds over 40.7% of market share, with the U.S. expected to grow at a 38.2% CAGR. Component-level digital twins account for more than 52.8% of the market, reflecting the aerospace industry’s approach to system design and certification. On-premise deployment remains dominant due to security and regulatory requirements. Large enterprises lead adoption, holding over 72.7% of market share, but the partnership’s focus on startups aims to broaden access. Product design and development is the largest application area, contributing over 25.2% of market share. The aerospace simulation software market is also expanding, projected to grow from $2.5 billion in 2025 to $7 billion by 2033. Key providers include Siemens, ANSYS, Dassault Systèmes, and Altair. “The global digital twin market in aerospace and defense demonstrates remarkable growth trajectory, with market size projections showing expansion from $2.1 billion in 2024 to an estimated $50.7 billion by 2034.” Strategic Implications for Aerospace Innovation The partnership’s integration of NIAR’s certification by analysis with Altair’s simulation tools can fundamentally transform certification processes. Certification by analysis (CbA) offers the potential to reduce reliance on costly physical testing while maintaining safety standards. Near-term CbA opportunities include specific maneuvers and engine tests; longer-term goals involve integrated airplane-propulsion simulations. Digital twin technology is critical for advanced air mobility (AAM), a market projected to grow from $11.41 billion in 2024 to $65.91 billion by 2032. Applications include electric propulsion, autonomous flight, and urban air mobility. The Altair Aerospace Startup Acceleration Program provides startups with access to simulation and AI tools, supporting companies like JetZero in developing innovative aircraft concepts. Other strategic applications include additive manufacturing, maintenance optimization, and military sustainment. Digital twins enable predictive maintenance and lifecycle management, supporting both commercial and military fleets. The partnership’s approach addresses risk mitigation, supply chain resilience, and sustainability, all of which are critical for the future of aerospace. “Certification by analysis offers the potential to shorten product testing programs, reducing associated costs while maintaining equivalent safety levels and ensuring security and confidence for the flying public.” Industry Context and Market Trends The aerospace industry is at a pivotal moment, balancing recovery from pandemic disruptions with the need for innovation. Airbus delivered 661 Commercial-Aircraft in 2022, while Boeing delivered 480, reflecting ongoing demand and production challenges. Lockheed Martin’s F-35 program demonstrates the economic impact of major military aerospace projects. Emerging markets such as AAM are attracting significant investment, with North America leading in market share. Technological drivers include electric propulsion, autonomous systems, and materials innovation. Regional clusters like South Kansas, anchored by NIAR, are crucial for maintaining U.S. competitiveness. Sustainability, regulatory evolution, and workforce development are ongoing challenges. Digital twin technology supports regulatory adaptation by enabling certification by analysis and lifecycle assessment. Partnerships between industry, academia, and government are increasingly important for addressing these challenges. “South Kansas employs over 30,000 aerospace workers, with employment concentration in aerospace manufacturing 33 times higher than the U.S. overall.” Financial and Economic Impact Altair’s financial results underscore its capacity for strategic investment. In 2024, software revenue reached $611.9 million, with total revenue at $665.8 million. Siemens’ $10 billion acquisition of Altair reflects the market value of simulation and digital twin capabilities. Projected revenue synergies exceed $1 billion annually in the long term. NIAR’s $120 million annual budget supports 850 employees, but its broader economic impact includes supporting Kansas’s aerospace cluster, which provides over 30,400 direct jobs and 118,894 indirect jobs. The Kansas Aviation Research and Technology Growth Initiative (KART) funds research to retain and grow high-wage aerospace employment. The digital twin market’s explosive growth offers substantial return on investment, with the potential to reduce certification costs by 30-50%. Startup ecosystem development and venture capital investment in AAM companies further highlight the financial significance of digital transformation in aerospace. “The global digital twin market in aerospace and defense is expected to grow from $2.1 billion in 2024 to $50.7 billion by 2034, representing a compound annual growth rate of 37.5%.” Future Outlook and Challenges Technological advancements in AI, machine learning, quantum computing, and edge connectivity will further enhance digital twin capabilities. Regulatory adaptation, cybersecurity, and workforce development remain ongoing challenges. Standardization of digital twin validation and certification is critical for widespread industry adoption. Educational partnerships and startup acceleration programs are essential for developing a workforce capable of leveraging advanced simulation tools. The success of the Altair-NIAR partnership will depend on sustained collaboration, investment, and the ability to demonstrate measurable value across applications. “The ultimate impact of this partnership will be measured not only by the immediate benefits realized by participating organizations but by its contribution to broader industry transformation that enables safer, more efficient, and more sustainable aerospace systems.” Conclusion The memorandum of understanding between Altair and NIAR marks a significant step in aerospace innovation, combining computational intelligence with world-class research to address pressing industry challenges. By integrating digital twin technology and certification by analysis, the partnership enables faster, more cost-effective development cycles and supports both established manufacturers and emerging startups. With the digital twin market and advanced air mobility sectors poised for rapid growth, this collaboration provides a model for industry transformation. Its success will depend on continued investment, regulatory adaptation, and a commitment to workforce development, ensuring the aerospace industry remains competitive, innovative, and sustainable. FAQ What is the main goal of the Altair-NIAR partnership? The partnership aims to accelerate aerospace innovation by integrating Altair’s simulation and digital twin technologies with NIAR’s research and certification expertise, supporting faster product development and more efficient certification processes. How does digital twin technology benefit aerospace companies? Digital twin technology enables virtual modeling and simulation of aircraft systems, reducing reliance on costly physical testing, optimizing design, supporting predictive maintenance, and improving lifecycle management. What is certification by analysis (CbA)? Certification by analysis is a process where simulation and analytical methods are used to demonstrate compliance with regulatory standards, reducing the need for extensive physical testing while maintaining safety. Why is supporting aerospace startups important? Startups drive innovation in emerging technologies such as advanced air mobility and electric aviation. By providing access to enterprise-grade simulation tools, the partnership lowers barriers for startups to bring new concepts to market. What are the future challenges for digital twin adoption in aerospace? Key challenges include regulatory adaptation, cybersecurity, workforce development, and standardization of validation and certification processes for digital twin models. Sources PR Newswire Photo Credit: Wichita State University

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Safran and H55 Partner for Certified Electric Propulsion in Bristell B23 Energic

Safran and H55 collaborate to integrate a certified electric propulsion system into the Bristell B23 Energic, targeting pilot training and serial production in 2027.

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This article is based on an official press release from H55 and Safran.

Safran Electrical & Power and H55 have officially partnered to integrate the Safran ENGINeUS electric motor into H55’s Electric-Aviation propulsion system. The collaboration, announced in a joint company press release, will power the fully electric Bristell B23 Energic aircraft, marking a significant step forward for zero-emission general aviation.

The agreement targets the certification of electric propulsion solutions for CS-23 and Part 23 Level 1 and 2 aircraft. By combining Safran’s European Union Aviation Safety Agency (EASA) certified motor technology with H55’s advanced energy storage capabilities, the companies aim to accelerate the availability of certified electric propulsion for next-generation two- to six-seat aircraft.

According to the press release, the Bristell B23 Energic will serve as the initial certification platform, specifically targeting the rapidly expanding electric pilot training market. This sector is increasingly driven by the demand for lower operating costs and zero-emission flight operations.

Accelerating Certified Electric Aviation

Certification remains one of the most significant barriers to entry in the electric aviation sector. Both Safran and H55 have recently achieved key EASA certification milestones, positioning their partnership to deliver a comprehensive, certifiable electric propulsion system to original equipment manufacturers (OEMs).

Safran Electrical & Power has committed to supporting both the prototype and serial production phases of the Bristell B23 Energic, which are slated to begin in 2027. The company will also provide dedicated in-service support for the aircraft once it enters operation.

“As the only certified electric motor in the aviation market, ENGINeUS continues to set the industry standard, offering an outstanding power-to-weight ratio and proven, reliable performance,” said Agnès Pronost-Gilles, Executive Vice President & General Manager of the Power Division at Safran Electrical & Power.

The Bristell B23 Energic Platform

The Bristell B23, manufactured by Czech-based BRM AERO, is already a popular platform among flight schools in Europe and North America. The aircraft is currently certified under both EASA and Federal Aviation Administration (FAA) regulations and is available in several engine configurations. According to the company, the manufacturer currently produces more than 110 aircraft annually.

Integrating the combined H55 and Safran electric powertrain allows operators to transition to zero-emission training with minimal disruption. Flight schools will benefit from the same cockpit and support network while utilizing a new, environmentally friendly powertrain.

“When you combine the standard-bearer for certified energy storage with the standard-bearer for certified electric motors, you give OEMs something they haven’t had: a complete, certifiable electric propulsion system,” noted Rob Solomon, CEO of H55.

AirPro News analysis

We view the Partnerships between H55 and Safran as a maturing of the electric aviation supply chain. Instead of OEMs attempting to develop bespoke electric powertrains from scratch, they can now rely on established aerospace suppliers for certified, off-the-shelf components. H55 brings eight years of experience building battery architectures, which complements Safran’s established manufacturing scale.

By targeting the pilot training market first, H55 and Safran are focusing on a segment where the limitations of current battery technology, namely range and endurance, are less restrictive. Flight training typically involves short, frequent flights, making it an ideal use case for early electric aircraft adoption and a practical stepping stone toward larger zero-emission platforms.

Frequently Asked Questions

What aircraft will use the new electric propulsion system?

The fully electric Bristell B23 Energic, manufactured by BRM AERO, will be the first aircraft to utilize the integrated Safran and H55 propulsion system.

When will serial production begin?

According to the companies’ official announcement, Safran will support prototype and serial production phases beginning in 2027.

What makes this partnership significant for electric aviation?

The collaboration combines Safran’s EASA-certified ENGINeUS electric motor with H55’s certified energy storage architecture, providing aircraft manufacturers with a complete, certifiable electric propulsion system that reduces development time and risk.

Sources

Photo Credit: H55

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Airbus Launches Modular Multi-Orbit Aircraft Connectivity Platform

Airbus introduces HBCplus, a modular connectivity system enabling multi-orbit satellite access and flexible upgrades by 2028.

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In an era where passengers expect their in-flight internet to mirror the speeds and reliability of their home networks, we are seeing Airbus push to transform the aviation connectivity landscape. According to an official press release from the aerospace manufacturer, the company is shifting the industry away from closed, proprietary systems and toward open, adaptable architectures.

Historically, upgrading an aircraft’s satellite connectivity was a cumbersome process. It required grounding the plane for extensive structural modifications, as each antenna needed a customized mounting plate specific to a single satellite communications (satcom) provider. This often left Airlines locked into one vendor, struggling to keep pace with rapid technological advancements.

To address these challenges, Airbus has detailed its “Connected Aircraft” ambition, which unifies hardware, software, and satellite networks. By providing end-to-end connectivity, the company aims to help airlines deliver a seamless digital experience for passengers while simultaneously boosting operational efficiency and data visibility.

The HBCplus Platform and Modular Upgrades

At the core of this connectivity overhaul is HBCplus, an aviation-grade installation designed by Airbus to offer unprecedented flexibility. The system allows aircraft to connect to multiple satcom providers operating across various satellite orbits, ensuring that an aircraft’s access is no longer restricted to a single network during operations.

As outlined in the company’s press release, Airbus is developing a new modular approach for the HBCplus system. This upgrade will enable access to major Low Earth Orbit (LEO) constellations, specifically naming Amazon LEO, OneWeb, Telesat, and SpaceSail. The modular design can accommodate up to two antennas and allows airlines to switch or update their vendors through a simple overnight retrofit, drastically reducing aircraft downtime.

The next iteration of the HBCplus system is planned to enter service in 2028. It will incorporate a modular antenna system based on Electronically Steered Antenna (ESA) technology, optimizing speed, cost, and geographic coverage.

“Connectivity is a fast moving market, with new service providers and antenna technologies evolving rapidly. Thanks to our HBCplus modular solution, we will provide our customer with a flexible platform, providing access to the most competitive technology and service provider options at all times,” said Tim Sommer, Airbus Vice President and Head of Connected Aircraft Programme, in the press release.

Multi-Orbit Satellite Integration

LEO, MEO, and GEO Capabilities

To guarantee a reliable global connection, the Airbus Connected Aircraft utilizes a combination of different satellite orbits, each serving a specific purpose in the connectivity ecosystem.

A major focus of the new architecture is Low Earth Orbit (LEO) technology. Orbiting at altitudes between 500 and 2,000 kilometers, LEO constellations consist of hundreds of moving satellites that provide very low latency (under 50 milliseconds) and true global coverage, including remote polar routes.

The system also integrates Medium Earth Orbit (MEO) satellites, positioned at approximately 8,000 kilometers, which offer high throughput and a round-trip latency of about 150 milliseconds. While not as fast as LEO, MEO speeds are more than sufficient for high-speed video conferencing. Finally, Geostationary Earth Orbit (GEO) satellites, located 36,000 kilometers above the equator, complement the network by providing additional bandwidth for specific use cases, despite a higher latency of over 600 milliseconds.

Open Digital Ecosystem

Beyond hardware and satellite links, Airbus is introducing a new open and scalable digital platform. Built as an end-to-end integrated operating system, this platform aggregates and manages data by combining onboard systems, ground systems, AI, and Internet of Things (IoT) devices such as sensors and cameras.

According to the Airbus release, this digital infrastructure turns the aircraft into a powerful asset. Airlines will have the capability to upload existing applications, such as Airbus’s own Skywise, integrate third-party software, or even develop their own custom applications to optimize daily operations and personalize the passenger journey.

AirPro News analysis

In our view, the transition to an agnostic, modular connectivity framework represents a significant operational shift for the airline industry. By eliminating the structural airframe modifications previously required to change satcom providers, we believe Airbus is effectively breaking the vendor lock-in that has long plagued airline IT procurement. The ability to perform overnight retrofits not only protects the airline’s hardware investments but also ensures that carriers can dynamically negotiate with satellite providers based on performance and cost, rather than being tethered to legacy hardware. Furthermore, we note that the integration of AI and IoT into an open operating system suggests that in-flight connectivity is evolving from a mere passenger amenity into a critical operational tool for predictive maintenance and real-time fleet management.

Frequently Asked Questions (FAQ)

What is Airbus HBCplus?
HBCplus is an aviation-grade connectivity installation developed by Airbus that allows aircraft to connect to multiple satellite communications providers across different orbits, eliminating the need to be locked into a single network.

When will the next iteration of HBCplus be available?
According to Airbus, the next iteration of the HBCplus system, which will feature Electronically Steered Antenna (ESA) technology, is planned to enter service in 2028.

What satellite orbits does the Airbus system use?
The system utilizes a multi-orbit approach, combining Low Earth Orbit (LEO) for low latency and polar coverage, Medium Earth Orbit (MEO) for high throughput, and Geostationary Earth Orbit (GEO) for complementary bandwidth.

Sources: Airbus

Photo Credit: Airbus

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Airbus AI Smart Catering Cuts Airline Food Waste by Double Digits

Airbus and Virgin Atlantic test AI Smart Catering to reduce airline cabin food waste using crew tablet cameras and real-time tracking.

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This article is based on an official press release from Airbus.

The global airline industry is grappling with a massive waste problem, generating an estimated 3.6 million tonnes of cabin and catering waste annually. According to an official press release from Airbus, this figure,based on 2024–2025 data from the International Air Transport Association (IATA) and the Aviation Sustainability Forum (ASF),is projected to reach four million tonnes by late 2025. Without intervention, this volume could double by 2040 as passenger numbers continue to climb.

A significant portion of this waste, between 18% and 20%, consists of untouched food and beverages. Due to strict international regulations, much of this untouched food is either incinerated or sent to landfills. To combat this environmental and operational challenge, Airbus has introduced a new artificial intelligence-driven solution aimed at drastically reducing in-flight food waste.

In 2025, Airbus partnered with Virgin Atlantic to test its “Smart Catering” concept in live conditions. The system utilizes AI and data tracking to automatically monitor passenger meal consumption, providing airlines with actionable insights to better match catering supply with actual passenger demand.

Deploying AI on the Catering Trolley

The Smart Catering solution is designed to integrate seamlessly into existing cabin crew workflows without requiring additional hardware. According to the Airbus release, the system utilizes AI software installed on standard crew tablets and mobile devices.

Camera-Based Tracking and Intelligent Assistance

As cabin crew members pull meal trays from the trolley, the device’s existing camera uses AI recognition to identify and track the food and beverages being served. This transparent tracking updates onboard stock in real time. Beyond simply counting meals, the system provides crew members with live inventory status, item locations within specific galleys or trolleys, and crucial allergy and nutritional information.

Elise Weber, Airbus’ Head of Service Ecosystem Connected Aircraft, highlighted the operational benefits for the crew in the company’s statement:

“During the flight tests, the tool provided features like interactive galley search, live inventory, and intuitive dietary information free crew from manual forms and reporting, allowing them to focus on the passenger. The system provided real-time availability and location status of all food and beverage, and could indicate in which trolley and galley they can be found during the flight.”

From Ground Mock-ups to Transatlantic Flights

Before taking to the skies, the Smart Catering system underwent initial testing at a Virgin Atlantic ground cabin mock-up center in the United Kingdom. Following these successful ground trials, the technology was deployed on actual passenger flights to validate its performance in real-world conditions.

Live Flight Trials

Airbus reports that the in-flight reality checks took place on two Virgin Atlantic routes: an A330 flying from London to New York and an A350 traveling from London to Orlando, including their return legs. The data collected during these flights is fed into a “ground cloud,” allowing airlines to analyze route-level insights and quantify precise passenger demand.

Darryl Bailey, Head of Inflight Services at Virgin Atlantic, praised the collaboration in the press release:

“At Virgin Atlantic, we’re always looking for innovative ways to elevate our premium onboard experience while reducing our environmental impact. Collaborating with Airbus on the Smart Catering trials has given us valuable insight into how data and AI can help us better match customer preferences, minimise waste, and operate more efficiently.”

Targeting Double-Digit Waste Reduction

By leveraging fleet-wide catering intelligence, airlines can move away from broad estimations and toward precise demand fulfillment. Airbus notes that this data-driven approach has the potential to yield double-digit reductions in the preventable waste associated with carrying excess food and beverages on board.

AirPro News analysis

The aviation industry’s push toward sustainability often focuses heavily on sustainable aviation fuel (SAF) and next-generation propulsion. However, cabin waste represents a highly visible and immediate area where operational efficiencies can yield tangible environmental benefits. By utilizing existing hardware,such as crew tablets,Airbus is lowering the barrier to entry for airlines looking to adopt smart technologies. If the double-digit waste reduction claims hold true across larger fleet deployments, AI-driven catering could become a standard operational requirement rather than a premium novelty, helping carriers cut both weight-related fuel costs and landfill fees.

Frequently Asked Questions

What is Airbus Smart Catering?
Smart Catering is an AI-driven software solution that uses camera recognition on crew tablets to track passenger meal and beverage consumption, helping airlines reduce food waste.

How much food waste does the airline industry generate?
According to 2024–2025 data cited by Airbus, the industry generates about 3.6 million tonnes of cabin waste annually, with 18% to 20% being untouched food and drink.

When and where was the system tested?
Airbus tested the system in 2025 in partnership with Virgin Atlantic, conducting ground trials in the UK and live flight tests on A330 and A350 aircraft flying from London to New York and Orlando.

Where can the industry see this technology?
A working prototype of the Smart Catering solution is being showcased at the Aircraft Interiors Expo (AIX) in Hamburg from April 14 to April 16, 2026.

Sources

Photo Credit: Airbus

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