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Altair and Wichita State NIAR Partner to Advance Aerospace Digital Twin Tech

Altair and Wichita State University’s NIAR collaborate to accelerate aerospace innovation using digital twin technology and certification by analysis.

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Altair and Wichita State University’s NIAR Partnership: Accelerating Digital Innovation in Aerospace Through Strategic Collaboration The aerospace industry is experiencing a transformative moment as computational intelligence meets cutting-edge aviation research through a groundbreaking partnership between Altair, a global leader in simulation and data analytics, and Wichita State University’s National Institute for Aviation Research (NIAR). Announced on September 10, 2025, this memorandum of understanding represents a strategic alliance that promises to revolutionize how aerospace companies design, test, and certify next-generation aircraft through advanced digital twin technology. The collaboration combines Altair’s sophisticated simulation platforms with NIAR’s world-renowned certification by analysis methodologies, creating unprecedented opportunities for aerospace Startups and established manufacturers to accelerate product development while reducing costs and improving sustainability. With the digital twin market in aerospace and defense projected to grow from $2.1 billion in 2024 to $50.7 billion by 2034 at a compound annual growth rate of 37.5%, this partnership positions both organizations at the forefront of an industry transformation that could fundamentally change how aircraft are conceived, developed, and brought to market. This article examines the significance, structure, and implications of the Altair-NIAR partnership, exploring its impact on technology adoption, market dynamics, and the future of aerospace innovation. Background on the Partnership Announcement The memorandum of understanding between Altair and NIAR emerged from a shared vision to address the aerospace industry’s growing need for faster, more efficient development and certification processes. The partnership was announced at a time when the aerospace sector is grappling with increasing complexity in aircraft designs, mounting pressure for environmental sustainability, and the urgent need to reduce the substantial costs associated with traditional physical testing protocols. Pietro Cervellera, senior vice president of aerospace and defense at Altair, emphasized the strategic importance of this collaboration, stating that “NIAR is a global leader in aerospace research, and this partnership paves the way for new opportunities to bring cutting-edge technology to the industry.” This alliance represents more than a simple technology sharing agreement; it establishes a framework for transforming the fundamental approaches to aerospace innovation. The timing of this partnership announcement coincides with significant developments in both organizations’ strategic directions. For Altair, the collaboration comes shortly after the company reported strong financial performance, with software revenue reaching $611.9 million in 2024, representing an 11.3% increase from the previous year. The company’s total revenue for 2024 reached $665.8 million, demonstrating robust growth in the computational intelligence sector. This financial strength provides Altair with the resources necessary to invest heavily in partnership initiatives that can expand its market presence in the aerospace sector. NIAR’s readiness for this partnership stems from its established position as one of the world’s leading aerospace research institutions, with annual research and development activities exceeding $120 million and a workforce of 850 employees across 1.3 million square feet of laboratory and office space in six Wichita-area locations. Under the leadership of John Tomblin, who serves as WSU’s Executive Vice President for Research and Industry and Defense Programs and NIAR’s Executive Director, the institute has grown its aerospace engineering research and development portfolio significantly, with overall research grants awarded to the university increasing from $50.5 million to $104.5 million over a five-year period. The partnership focuses on three primary strategic areas that reflect the current and emerging needs of the aerospace industry: (1) bringing digital twin technology to industry applications by combining NIAR’s certification by analysis methodologies with Altair’s simulation and data analytics tools; (2) supporting aerospace and defense startups through privileged access to Altair’s comprehensive platform ecosystem and specialized training programs; and (3) exploring new applications for digital twin technology and Altair’s computational intelligence capabilities across broader aerospace and defense applications. “This agreement with Altair provides our students, researchers and clients with access to world-class tools and expertise that will help accelerate development to support the next generation of aerospace technology and innovation,” John Tomblin, Executive Director, NIAR Understanding Altair: A Computational Intelligence Leader Altair Engineering Inc. stands as a prominent force in computational intelligence and simulation software development. Founded in 1985 in Troy, Michigan, Altair began with engineering services contracts in automotive consulting, eventually expanding into a global leader in simulation, high-performance computing, and artificial intelligence solutions. Key milestones include the 1990 launch of HyperMesh, a core product for finite element pre-processing, and the 2001 introduction of OptiStruct, which pioneered topology optimization technology. The 2006 acquisition of Mecalog Group and its Radioss solver further boosted Altair’s capabilities. The company’s 2017 NASDAQ IPO raised $156 million, fueling acquisitions like Datawatch in 2018 and Gen3D in 2022, which diversified Altair’s portfolio into data analytics and additive manufacturing design tools. Altair’s business model is built around flexible, units-based software licensing, allowing customers access to the entire suite of simulation, HPC, and AI tools as needed. The Altair Units system, introduced in 1999, disrupted traditional licensing models and fostered widespread adoption. Altair HyperWorks and Altair Inspire are flagship platforms, serving diverse industries such as automotive, aerospace, electronics, and consumer goods. In 2024, Altair reported $621.5 million in revenue for fiscal year 2023, with software revenue consistently representing more than 85% of total revenue. The company invests 25-28% of annual revenue into R&D, ensuring continuous technological leadership. The 2024 announcement of Siemens’ $10 billion acquisition of Altair signals further integration of Altair’s simulation strengths into Siemens’ Xcelerator platform, aiming to create the world’s most comprehensive AI-driven design and simulation portfolio. “The acquisition of Altair is a milestone for Siemens. It will create the world’s most comprehensive AI-driven design and simulation portfolio,” Roland Busch, Siemens President and CEO NIAR: America’s Premier Aviation Research Institute The National Institute for Aviation Research (NIAR) at Wichita State University is recognized as a leading U.S. aerospace research institution. Established in 1985, NIAR has evolved from a regional center into a globally influential entity, bridging academic research, industry innovation, and government aerospace initiatives. Its 1.3 million square feet of laboratory and office space across six Wichita locations supports a workforce of 850 and an annual budget of $120 million. NIAR’s expertise spans additive manufacturing, aerodynamics, composites, crash dynamics, robotics, and more. The institute’s National Center for Advanced Materials Performance (NCAMP) and role in the Composites Materials Handbook-17 (CMH-17) organization are critical for material standardization and certification, with both FAA and EASA accepting composites specification and design values developed using NCAMP processes. NIAR leads the FAA Center of Excellence for Composites and Advanced Materials (CECAM) and participates in the FAA Center of Excellence for Unmanned Aircraft Systems. Its laboratories support advanced coatings, mechanical testing, crashworthiness, and computational mechanics. Under John Tomblin’s leadership, NIAR has expanded its capabilities and gained worldwide recognition in composites, full-scale testing, and digital twin programs for military and commercial aircraft. “NIAR has grown its aerospace engineering research and development portfolio significantly, with overall research grants awarded to the university increasing from $50.5 million to $104.5 million over a five-year period.” Digital Twin Technology and Market Dynamics Digital twin technology enables dynamic, virtual representations of physical assets, facilitating simulation, analysis, and optimization in aerospace. The global digital twin market in aerospace and defense is projected to grow from $2.1 billion in 2024 to $50.7 billion by 2034, a CAGR of 37.5%. North America holds over 40.7% of market share, with the U.S. expected to grow at a 38.2% CAGR. Component-level digital twins account for more than 52.8% of the market, reflecting the aerospace industry’s approach to system design and certification. On-premise deployment remains dominant due to security and regulatory requirements. Large enterprises lead adoption, holding over 72.7% of market share, but the partnership’s focus on startups aims to broaden access. Product design and development is the largest application area, contributing over 25.2% of market share. The aerospace simulation software market is also expanding, projected to grow from $2.5 billion in 2025 to $7 billion by 2033. Key providers include Siemens, ANSYS, Dassault Systèmes, and Altair. “The global digital twin market in aerospace and defense demonstrates remarkable growth trajectory, with market size projections showing expansion from $2.1 billion in 2024 to an estimated $50.7 billion by 2034.” Strategic Implications for Aerospace Innovation The partnership’s integration of NIAR’s certification by analysis with Altair’s simulation tools can fundamentally transform certification processes. Certification by analysis (CbA) offers the potential to reduce reliance on costly physical testing while maintaining safety standards. Near-term CbA opportunities include specific maneuvers and engine tests; longer-term goals involve integrated airplane-propulsion simulations. Digital twin technology is critical for advanced air mobility (AAM), a market projected to grow from $11.41 billion in 2024 to $65.91 billion by 2032. Applications include electric propulsion, autonomous flight, and urban air mobility. The Altair Aerospace Startup Acceleration Program provides startups with access to simulation and AI tools, supporting companies like JetZero in developing innovative aircraft concepts. Other strategic applications include additive manufacturing, maintenance optimization, and military sustainment. Digital twins enable predictive maintenance and lifecycle management, supporting both commercial and military fleets. The partnership’s approach addresses risk mitigation, supply chain resilience, and sustainability, all of which are critical for the future of aerospace. “Certification by analysis offers the potential to shorten product testing programs, reducing associated costs while maintaining equivalent safety levels and ensuring security and confidence for the flying public.” Industry Context and Market Trends The aerospace industry is at a pivotal moment, balancing recovery from pandemic disruptions with the need for innovation. Airbus delivered 661 Commercial-Aircraft in 2022, while Boeing delivered 480, reflecting ongoing demand and production challenges. Lockheed Martin’s F-35 program demonstrates the economic impact of major military aerospace projects. Emerging markets such as AAM are attracting significant investment, with North America leading in market share. Technological drivers include electric propulsion, autonomous systems, and materials innovation. Regional clusters like South Kansas, anchored by NIAR, are crucial for maintaining U.S. competitiveness. Sustainability, regulatory evolution, and workforce development are ongoing challenges. Digital twin technology supports regulatory adaptation by enabling certification by analysis and lifecycle assessment. Partnerships between industry, academia, and government are increasingly important for addressing these challenges. “South Kansas employs over 30,000 aerospace workers, with employment concentration in aerospace manufacturing 33 times higher than the U.S. overall.” Financial and Economic Impact Altair’s financial results underscore its capacity for strategic investment. In 2024, software revenue reached $611.9 million, with total revenue at $665.8 million. Siemens’ $10 billion acquisition of Altair reflects the market value of simulation and digital twin capabilities. Projected revenue synergies exceed $1 billion annually in the long term. NIAR’s $120 million annual budget supports 850 employees, but its broader economic impact includes supporting Kansas’s aerospace cluster, which provides over 30,400 direct jobs and 118,894 indirect jobs. The Kansas Aviation Research and Technology Growth Initiative (KART) funds research to retain and grow high-wage aerospace employment. The digital twin market’s explosive growth offers substantial return on investment, with the potential to reduce certification costs by 30-50%. Startup ecosystem development and venture capital investment in AAM companies further highlight the financial significance of digital transformation in aerospace. “The global digital twin market in aerospace and defense is expected to grow from $2.1 billion in 2024 to $50.7 billion by 2034, representing a compound annual growth rate of 37.5%.” Future Outlook and Challenges Technological advancements in AI, machine learning, quantum computing, and edge connectivity will further enhance digital twin capabilities. Regulatory adaptation, cybersecurity, and workforce development remain ongoing challenges. Standardization of digital twin validation and certification is critical for widespread industry adoption. Educational partnerships and startup acceleration programs are essential for developing a workforce capable of leveraging advanced simulation tools. The success of the Altair-NIAR partnership will depend on sustained collaboration, investment, and the ability to demonstrate measurable value across applications. “The ultimate impact of this partnership will be measured not only by the immediate benefits realized by participating organizations but by its contribution to broader industry transformation that enables safer, more efficient, and more sustainable aerospace systems.” Conclusion The memorandum of understanding between Altair and NIAR marks a significant step in aerospace innovation, combining computational intelligence with world-class research to address pressing industry challenges. By integrating digital twin technology and certification by analysis, the partnership enables faster, more cost-effective development cycles and supports both established manufacturers and emerging startups. With the digital twin market and advanced air mobility sectors poised for rapid growth, this collaboration provides a model for industry transformation. Its success will depend on continued investment, regulatory adaptation, and a commitment to workforce development, ensuring the aerospace industry remains competitive, innovative, and sustainable. FAQ What is the main goal of the Altair-NIAR partnership? The partnership aims to accelerate aerospace innovation by integrating Altair’s simulation and digital twin technologies with NIAR’s research and certification expertise, supporting faster product development and more efficient certification processes. How does digital twin technology benefit aerospace companies? Digital twin technology enables virtual modeling and simulation of aircraft systems, reducing reliance on costly physical testing, optimizing design, supporting predictive maintenance, and improving lifecycle management. What is certification by analysis (CbA)? Certification by analysis is a process where simulation and analytical methods are used to demonstrate compliance with regulatory standards, reducing the need for extensive physical testing while maintaining safety. Why is supporting aerospace startups important? Startups drive innovation in emerging technologies such as advanced air mobility and electric aviation. By providing access to enterprise-grade simulation tools, the partnership lowers barriers for startups to bring new concepts to market. What are the future challenges for digital twin adoption in aerospace? Key challenges include regulatory adaptation, cybersecurity, workforce development, and standardization of validation and certification processes for digital twin models. Sources PR Newswire Photo Credit: Wichita State University

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