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MTU Maintenance Reports 18 Percent Revenue Growth in 2025

MTU Maintenance achieved over €6 billion in revenues in 2025, expanding its global MRO network and engine program capacity.

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This article is based on an official press release from MTU Aero Engines.

MTU Maintenance reported strong operational results for 2025, marked by an 18 percent year-over-year increase in revenues and growth across all its market segments. According to a company press release, the maintenance, repair, and overhaul (MRO) specialist generated just over €6 billion in MRO revenues for the broader MTU group.

Throughout the year, the global MTU Maintenance network processed approximately 1,500 engines, cementing its status as the world’s second-largest MRO service provider. To support this operational volume, the company expanded its global workforce to more than 7,000 engine experts spread across five continents.

Driven by high demand for narrowbody engine services, MTU is now focusing on aggressive capacity expansions and new program inductions. The company stated that it is heavily investing in its facilities worldwide to ensure its network is prepared for sustained future growth.

Record Revenues and Engine Program Dominance

The revenue surge in 2025 was largely fueled by shop visits for three major engine programs. According to the official release, Pratt & Whitney’s GTF engines accounted for one-third of the total shop visits. This was followed by IAE’s V2500 engines at 25 percent and CFM International’s CFM56 engines at 14 percent. The remainder of the shop visits were distributed across the company’s widebody, regional, business jet, and industrial gas turbine (IGT) portfolios.

Company leadership expressed confidence in the network’s trajectory. Ottmar Pfänder, who took over as Chief Program Officer at MTU Aero Engines at the beginning of 2026, highlighted the strategic importance of the past year’s achievements.

“The MTU Maintenance network has yet again posted record results and is positioned for growth.”

Pfänder added in the press release that 2025 served as a cornerstone year for future capacity expansions, noting that MTU’s engine experts are fully committed to preparing the network for upcoming industry challenges.

Global Network Expansions and New Capabilities

Americas and Europe

A major focal point for the company is MTU Maintenance Fort Worth. The Texas-based facility is transitioning from a dedicated on-site service specialist to a comprehensive disassembly, assembly, and testing (DAT) facility. The press release notes that its core programs will feature CFM International’s LEAP engine and GE Aerospace’s GEnx. The first induction of the LEAP-1B variant is scheduled for mid-2026.

In Europe, MTU Maintenance Berlin-Brandenburg has expanded its PW800 engine program to encompass comprehensive engine MRO. Meanwhile, the Ludwigsfelde location is constructing a new production facility to boost IGT capacities, targeting a 30 percent increase in shop-visit volume in the coming years.

Further east, EME Aero, MTU’s joint venture with Lufthansa Technik in Poland, inducted its 1,000th engine and inaugurated a second test cell. The facility expects to reach an operating volume of 500 shop visits per year starting in 2028. Additionally, MTU Maintenance Serbia is ramping up operations, aiming for an estimated 470,000 annual working hours by 2029.

Asia-Pacific and Ancillary Services

In the Asia-Pacific region, MTU Maintenance Zhuhai opened a secondary production facility in Jinwan dedicated to the PW1100G-JM program. Once fully ramped up, the combined annual capacity of the two Zhuhai sites will exceed 700 shop visits, according to the company.

MTU’s ancillary services also saw notable growth. The ON-SITEPlus service network attended over 1,000 events in 2025. Furthermore, MTU Maintenance Lease Services grew its operations by 20 percent, recording more than 90 transactions and expanding its lease pool to 140 assets, including newly added LEAP and GEnx engines.

AirPro News analysis

We observe that the 18 percent revenue jump and strategic facility expansions highlight the aviation industry’s ongoing reliance on established MRO providers to keep both legacy and next-generation engines on wing. As supply chain constraints continue to challenge new aircraft deliveries, we believe robust MRO networks like MTU’s are critical for airlines seeking to maximize the lifespan of their existing fleets. The aggressive ramp-up of LEAP and GTF capabilities indicates a clear industry pivot toward supporting the latest narrowbody workhorses.

Frequently Asked Questions (FAQ)

What were MTU Maintenance’s total MRO revenues in 2025?

According to the company, MTU Maintenance generated just over €6 billion in MRO revenues in 2025, representing an 18 percent year-over-year increase.

Which engine types accounted for the most shop visits?

Pratt & Whitney’s GTF engines made up one-third of total shop visits, followed by IAE’s V2500 at 25 percent and CFM International’s CFM56 at 14 percent.

What is the new role of the MTU Maintenance Fort Worth facility?

The Texas location is transitioning into a disassembly, assembly, and testing (DAT) facility, with core programs focused on CFM International’s LEAP engine and GE Aerospace’s GEnx.

Sources

Photo Credit: MTU Maintenance

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MRO & Manufacturing

Daher Expands Logistics Contracts with Safran in Germany and France

Daher begins new logistics operations for Safran in Hamburg and Tremblay-en-France, focusing on aerospace supply chain and rapid AOG response.

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This article is based on an official press release from Daher, supplemented by industry research data.

On April 2, 2026, French industrial and logistics conglomerate Daher announced the acquisition of two new logistics contracts from aerospace supplier Safran. The agreements, which officially commence operations in April 2026, expand an already deeply integrated partnership between the two companies. The new contracts focus on engine nacelle integration in Germany and a dedicated rapid-response logistics platform in France.

According to the official press release, the new operations will support Safran Nacelles in Hamburg, Germany, and the customer support division of Safran Electronics & Defense in Tremblay-en-France. These additions build upon a pre-existing agreement with Safran Helicopter Engines, which was renewed in 2025 and currently employs over 150 Daher personnel across three French sites.

As the global aviation industry faces mounting pressure to accelerate production and minimize aircraft downtime, logistics providers are taking on increasingly critical roles. We are seeing a distinct shift where supply chain management is no longer just about moving parts, but about deploying advanced technology to protect airline revenue.

Expanding the Daher-Safran Partnership

Hamburg: Supporting the A320neo Ramp-Up

The first of the two new contracts, awarded in late January 2026, positions Daher at the heart of one of the industry’s most critical manufacturing hubs. Daher will manage a warehouse for Safran Nacelles located near the Airbus A320neo final assembly line (FAL) in Hamburg. A dedicated team of 20 Daher employees will handle on-site logistics services, including receiving, storage, parts preparation, handling, and shipping.

Daher noted in its press release that taking over this operation from a previous provider required a two-month integration and personnel transfer phase. This move further solidifies Daher’s footprint in Germany, where the company already employs approximately 1,100 logistics personnel supporting major aerospace and rail clients, including Airbus Defence & Space and Alstom.

Tremblay-en-France: High-Stakes AOG Logistics

The second contract addresses the aftermarket side of the aerospace sector. Following a tender launched in March 2025, Daher is establishing a new 3,000-square-meter logistics platform in Tremblay-en-France, dedicated to Maintenance, Repair & Overhaul (MRO) and Aircraft on Ground (AOG) activities for Safran Electronics & Defense.

Strategically located just 1.5 kilometers from a previous site and in close proximity to Paris Charles de Gaulle International Airport, the facility is designed for speed. According to Daher, the platform is projected to handle more than 3,000 shipments, 1,700 inbound deliveries, and 7,500 picking lines annually. The contract spans an initial three-year period, with an option for two additional years.

“The Tremblay-en-France contract also marks a milestone in the development of Daher’s AOG Desk offering: a dedicated organization focused on rapid response to airlines’ spare parts needs,” Daher stated in its release.

The Financial Imperative of Rapid Response

A core component of the Tremblay-en-France contract is its strict service-level agreement for AOG emergencies. Daher is mandated to provide an on-call service with a maximum response time of 3.5 hours. This rapid turnaround is essential given the severe financial penalties associated with grounded commercial aircraft.

Industry research highlights exactly why Safran is prioritizing these response times. According to estimates from Boeing, an AOG incident can cost an airline anywhere from $10,000 to $150,000 per hour, depending on the aircraft type and route. Beyond the direct costs of emergency shipping and repairs, grounded aircraft trigger a cascade of indirect expenses, including passenger compensation and lost cargo revenue. Broader industry estimates suggest that flight disruptions cost the global airline sector approximately $60 billion annually.

Automation as a Solution to Industry Challenges

To meet these demanding turnaround times, Daher and Safran are heavily investing in supply chain technology. The Tremblay-en-France facility will utilize Daher’s proprietary Warehouse Management System (WMS) to ensure real-time operational control and traceability.

Furthermore, the press release highlights that Daher and the logistics divisions of Safran companies are jointly developing automation projects. These initiatives include the deployment of automated guided vehicles (AGVs), automated storage solutions, and advanced control systems.

AirPro News analysis

We view Daher’s integration of AGVs and proprietary WMS technology as a necessary evolution rather than a mere operational upgrade. The global aviation MRO market is currently valued at over $90 billion and is projected by industry analysts to exceed $150 billion by 2035, growing at a compound annual growth rate of roughly 5.1%. However, this growth is threatened by severe workforce constraints.

Current industry data indicates that 32% of MRO providers are experiencing significant labor shortages. Consequently, 45% of these companies are accelerating their investments in digital MRO adoption and automation. By automating routine warehouse tasks, Daher is insulating Safran’s supply chain from these broader labor shocks, ensuring that the critical 3.5-hour AOG response window can be met consistently, regardless of local workforce availability. This contract demonstrates that in the modern aerospace supply chain, logistics providers must function as advanced technology integrators to remain competitive.

Frequently Asked Questions

What is an AOG emergency?

AOG stands for “Aircraft on Ground.” It is a term used in aviation to indicate that a problem is serious enough to prevent an aircraft from flying. Because grounded aircraft cost airlines tens of thousands of dollars per hour, AOG logistics require immediate, expedited shipping of replacement parts.

What is the value of the aviation MRO market?

According to Daher’s press release and corroborating industry reports, the global aviation Maintenance, Repair & Overhaul (MRO) market is currently valued at over $90 billion and is projected to exceed $150 billion by 2035.

Where are Daher’s new logistics sites located?

The two new contracts involve a warehouse in Hamburg, Germany (supporting Safran Nacelles near the Airbus A320neo assembly line), and a 3,000-square-meter platform in Tremblay-en-France, near Paris Charles de Gaulle Airport (supporting Safran Electronics & Defense).


Sources:
Daher Official Press Release (April 2, 2026)

Photo Credit: Daher

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MRO & Manufacturing

Ontic Unveils $30M Global MRO Expansion at MRO Americas 2026

Ontic invests $30 million in new MRO facilities in Florida and the UK to support aging aircraft at MRO Americas 2026 in Orlando.

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This article is based on an official press release from Ontic.

Ontic to Showcase $30 Million Global MRO Expansion at MRO Americas 2026

Ontic, a leading global original equipment manufacturer (OEM) and maintenance, repair, and overhaul (MRO) provider, is preparing to showcase its expanding aftermarket portfolio at the upcoming MRO Americas conference. The event will take place in Orlando, Florida, from April 21 to 23, 2026, where Ontic representatives will be stationed in the N-S Hall at stand 2903.

According to a company press release, the aerospace provider will use the industry gathering to provide updates on its ongoing work with global customers and partners. A major focal point will be the company’s recent $30 million global investment in dedicated MRO infrastructure, designed to centralize operations and improve service delivery for civil and military-aircraft operators.

With over 45 years of experience sustaining critical aviation systems, Ontic has established itself as a vital supplier for airlines looking to extend the service life of their fleets. The company’s strategic investments aim to deliver improved turnaround times, greater transparency, and the assurance of OEM-certified repairs.

Dual Centers of Excellence in the US and UK

To support its growing portfolio, Ontic has channeled its $30 million infrastructure investment into two purpose-built facilities located in Miramar, Florida, and Tewkesbury, Gloucestershire. Together, these sites are intended to provide a cohesive global service offering that ensures consistent quality and reliable turnaround times across multiple regions.

The fully operational Miramar Center of Excellence currently serves as Ontic’s primary US MRO hub. This facility brings the company’s American MRO teams, equipment, and processes under a single roof. Industry reporting from Aviation Business News notes that the Miramar site represents a $10 million portion of the broader investment and spans 64,000 square feet, providing extensive capacity for complex electro-mechanical and avionics repairs.

Across the Atlantic, the Tewkesbury facility is currently opening through a phased program throughout 2026. According to the Ontic press release, the UK site expects to be fully operational by September. Additional industry data indicates the 64,000-square-foot UK facility will eventually consolidate approximately 200 MRO specialists, further expanding Ontic’s capacity to support European and international operators.

Combating Obsolescence and Supply Chain Risks

As the aviation sector grapples with persistent operational challenges, Ontic personnel will be on hand at MRO Americas to discuss how their expanded network benefits customers. The company operates nine global sites and employs more than 1,700 people, positioning itself as a specialist in managing supply chain risks and addressing the industry’s growing skills shortage.

Ontic’s core business model revolves around taking on parts originally developed by other OEMs. By acquiring these licenses, the company combats part obsolescence for established aircraft whose service lives are regularly being extended.

“…ensuring the continued availability of essential parts and enabling aircraft to remain operational for a lifetime of flight.”

, Ontic company press release

By centralizing its MRO activity, Ontic aims to guarantee greater parts longevity and provide operators with OEM-backed warranties, a critical factor for airlines managing aging fleets.

AirPro News analysis

At AirPro News, we observe that the commercial aviation industry is currently facing a perfect storm of new aircraft delivery delays and widespread supply chain bottlenecks. As a result, airlines are being forced to operate older aircraft far beyond their originally anticipated retirement dates. We believe Ontic’s strategy of acquiring intellectual property for legacy components and backing it up with a $30 million investment in dedicated MRO infrastructure makes the company a crucial safety valve for the sector. By establishing dual hubs in Florida and Gloucestershire, Ontic is strategically positioning itself to navigate complex international regulatory environments, including FAA and EASA jurisdictions, while remaining geographically close to major airline operational centers.

Frequently Asked Questions

When and where is MRO Americas 2026?

MRO Americas 2026 will be held in Orlando, Florida, from April 21 to 23, 2026. Ontic will be exhibiting in the N-S Hall at stand 2903.

What is Ontic’s recent MRO investment?

According to the company, Ontic has invested $30 million globally to build two dedicated MRO Centers of Excellence: one in Miramar, Florida, and another in Tewkesbury, Gloucestershire, UK.

How does Ontic help airlines with aging fleets?

Ontic specializes in acquiring licenses for parts originally developed by other OEMs. This allows them to manufacture and repair legacy components, combating part obsolescence and helping airlines keep established aircraft operational.

Sources

Photo Credit: Ontic

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MRO & Manufacturing

Aircraft Structures Group Completes 250th Business Jet Repair Milestone

Aircraft Structures Group reaches 250 business jet repairs, highlighting mobile AOG services and specialized fuel tank maintenance in a growing MRO market.

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This article is based on an official press release from Aircraft Structures Group.

On March 31, 2026, Nashville-based Aircraft Structures Group (ASG) announced the completion of its 250th business jet repair. According to the company’s official press release, this milestone underscores the rapid growth of the FAA Part 145 certificated repair station since its founding in 2021.

We note that ASG has carved out a highly specialized niche within the aviation Maintenance, Repair, and Overhaul (MRO) sector. By focusing on mobile, rapid-response Aircraft on Ground (AOG) services, the company dispatches specialized teams directly to grounded aircraft worldwide, 24/7/365, bypassing the traditional need to ferry aircraft to fixed hangars.

The company, headquartered south of Nashville, Tennessee, specializes in aircraft fuel tank systems, fuel leak detection and repair, structural maintenance, corrosion and bacterial remediation. To meet surging demand, ASG noted in its release that it is actively recruiting new aircraft mechanics and expanding its visibility at industry events.

The Critical Role of Mobile AOG Services

In the business aviation sector, an “Aircraft on Ground” (AOG) designation indicates that a plane is mechanically unsafe to fly. For corporate jet operators, AOG situations trigger cascading logistical disruptions, dissatisfied clients, and severe revenue losses. Traditional repairs often require a special ferry permit to fly the aircraft to a maintenance facility, adding days or weeks to the timeline.

ASG’s mobile MRO model addresses this financial pain point by bringing technicians, tools, and parts directly to the tarmac. Every minute saved translates directly to cost savings for the operator, making rapid-response teams highly lucrative and essential to the modern aviation ecosystem.

Specialized Fuel Tank Maintenance

Fuel tank repair is widely considered one of the most difficult and hazardous tasks in aircraft maintenance. Technicians must enter confined integral fuel tanks that recently held explosive kerosene. This environment requires strict safety protocols, including defueling, venting dangerous vapors, testing for combustible gases, and wearing specialized respirators and non-static protective suits.

Precision is paramount in these environments. Leaks typically occur when sealant on tank seams loses its integrity. Technicians must meticulously remove old sealant without damaging the aluminum structure before applying new compounds. If not executed perfectly, the tank will re-leak once pressurized. To address this specific industry challenge, ASG operates on a “No Re-Leak Confidence” philosophy, backing all repairs with a comprehensive one-year warranty, leveraging a team with over 100 years of combined aviation maintenance experience.

“Reaching 250 business jet repairs is more than just a number, it represents 250 times that an operator trusted us with their aircraft, and 250 times our team delivered… Each repair reflects our founding promise: get aircraft back in the air safely, on time, and with the lasting quality our customers deserve,” stated ASG CEO Bertrand Carret-Troncy in the company’s press release.

Industry Tailwinds Driving MRO Demand

To understand the rapid scaling of ASG’s operations in less than five years, it is helpful to examine broader macroeconomic trends in business aviation. According to a February 2026 report by Mordor Intelligence, the global business jet MRO market is projected to experience steady growth, expanding from $30.12 billion in 2025 to $31.09 billion in 2026, and is expected to reach $36.39 billion by 2031.

A primary driver of this growth is the aging global fleet. Industry data indicates there are currently more than 8,000 business jets older than 15 years entering heavy-maintenance windows. As these aircraft age, fuel tank sealants naturally degrade, and airframes require more frequent structural inspections and corrosion treatments.

AirPro News analysis

We observe that the current Supply-Chain environment is creating a significant boom for specialized maintenance crews. Original Equipment Manufacturers (OEMs) are currently facing 18- to 24-month backlogs for new aircraft. Consequently, operators are forced to extend the life cycles of their current fleets rather than replacing them.

This dynamic shifts the industry’s focus from acquisition to preservation. Companies like ASG, which provide the gritty, highly technical, and hazardous maintenance required to keep older planes in the sky, are becoming increasingly essential. The 250th repair milestone is not just a company achievement; it is a symptom of a broader industry reliance on specialized MRO providers to bridge the gap caused by new aircraft shortages.

Frequently Asked Questions

What is an AOG situation?

AOG stands for “Aircraft on Ground.” It is a term used in aviation to describe an aircraft that has a mechanical issue preventing it from flying safely. AOG situations require immediate maintenance attention to minimize downtime and financial loss.

Why is fuel tank repair so specialized?

Fuel tank repair requires technicians to work in confined spaces that contain hazardous, explosive vapors. It demands strict safety protocols, specialized protective gear, and meticulous precision to remove and reapply sealants without damaging the aircraft’s structural integrity.


Sources: Aircraft Structures Group Press Release

Photo Credit: Aircraft Structures Group

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