Training & Certification
KLM E&M Cuts Aircraft Mechanic Training to Nine Months with Dedicated Aircraft
KLM Engineering & Maintenance uses a retired Boeing 737 as a training aircraft to reduce mechanic certification time from over two years to nine months.

This article is based on an official press release from KLM Engineering & Maintenance, supplemented by industry research reports.
KLM Engineering & Maintenance (E&M) has announced a significant overhaul of its technical training pipeline, converting a phased-out Boeing 737 into a dedicated training aircraft. According to an official company press release, this initiative is designed to drastically accelerate the development of new technical talent by providing a permanent, hands-on learning environment for trainee mechanics.
By removing the reliance on active fleet maintenance schedules, KLM E&M states that the pathway to becoming a certified ground engineer will be reduced from more than two years to just nine months. The first training groups are scheduled to begin practical instruction on the converted aircraft in June 2026.
We are seeing airlines increasingly forced to innovate their internal training programs as the global aviation industry faces a severe shortage of qualified maintenance personnel. KLM’s investment highlights a growing trend among legacy carriers to take workforce development into their own hands to ensure operational reliability in the coming decades.
Unclogging the Training Pipeline
Independence from Daily Operations
Historically, aviation mechanic trainees have had to rely on the maintenance schedules of operational aircraft to gain practical experience. According to KLM E&M, this traditional approach often resulted in long wait times, as students could only practice specific procedures when an active aircraft required that exact type of maintenance. This bottleneck unnecessarily extended the overall training process.
With the introduction of the dedicated Boeing 737 training aircraft, trainees can now practice all necessary maintenance procedures immediately and at an individual pace. Because the aircraft is completely independent of day-to-day airline operations, instructors can simulate real-world maintenance challenges without the pressure of returning the plane to revenue service.
“It’s incredible that we now have our own aircraft to practice on. You learn so much faster when you can really get hands-on.”
Kortekaas is scheduled to begin working on the new training aircraft in September 2026.
The Broader Industry Crisis: A Race Against Retirement
Demographic Shifts and Fleet Expansion
KLM’s localized initiative is a direct response to a macro-level crisis. The global demand for well-trained aircraft technicians is outpacing the current supply, driven by a combination of an aging workforce and rapid fleet expansion. According to Boeing’s 2025 Pilot and Technician Outlook, the global aviation industry will require 710,000 new aircraft maintenance technicians by the year 2044.
The immediate deficits are already being felt. The Aviation Technician Education Council (ATEC) and Oliver Wyman’s 2025 Pipeline Report projected a 10% shortage in certificated mechanics in 2025 for commercial air transport. In North-America alone, the shortage currently stands at approximately 24,000 unfilled positions, a figure projected by Oliver Wyman to reach nearly 40,000 by 2028. Furthermore, the report notes that 27% of certified mechanics in North America are over the age of 64, with 80% expected to retire within the next six years.
“Competition for technical talent is strong… With this training aircraft, we can respond more quickly and effectively to future demand, without compromising on quality or safety.”
Industry leaders acknowledge the uphill battle. Commenting on the 2025 workforce pipeline, ATEC President Jim Hall noted the dual nature of the current landscape.
“We’re seeing some measurably positive trends at the grassroots level… Near-term challenges will include bolstering these trends while ensuring that we have enough specialized personnel.”
AirPro News analysis
We view KLM E&M’s strategy as a highly pragmatic solution to a complex logistical problem. By repurposing a phased-out Boeing 737, the airline is effectively solving two issues at once: finding a productive end-of-life use for an older-generation airframe and eliminating the most frustrating bottleneck in aviation education, waiting for an active plane to enter scheduled maintenance.
Furthermore, reducing the certification timeline from over 24 months to just nine months is a massive competitive advantage. In an era where aviation is losing technical talent to the automotive, renewable energy, and broader technology sectors, lowering the barrier to entry while maintaining safety standards is essential. We expect other major MRO organizations to closely monitor the efficacy of KLM’s June 2026 launch, potentially adopting similar dedicated-airframe models to accelerate their own knowledge transfer before the impending wave of baby boomer retirements peaks.
Frequently Asked Questions
What is the KLM E&M training initiative?
KLM Engineering & Maintenance has fully converted a retired Boeing 737 into a dedicated training aircraft. This allows trainee mechanics to practice maintenance procedures hands-on without relying on the schedules of active, operational aircraft.
How much time does the new training program save?
According to KLM E&M, the dedicated training aircraft reduces the pathway to becoming a certified ground engineer from more than two years to just nine months.
Why is there a shortage of aviation mechanics?
The shortage is driven by a massive wave of impending retirements among older mechanics, the rapid expansion of the global Commercial-Aircraft fleet, and cross-industry competition for technical talent from sectors like renewable energy and automotive.
Photo Credit: KLM E&M
Training & Certification
CAE Adds Four Business Jet Simulators Across the Americas
CAE deploys four full-flight simulators in the Americas for the Global 6500, Praetor 600, PC-24, and CJ4 amid talent shortage.

Canadian training provider CAE announced the deployment of four additional full-flight simulators across the Americas on October 20, 2026, expanding localized training capacity for high-demand business jets.
Revealed during the National Business Aviation Association’s Business Aviation Convention & Exhibition (NBAA-BACE) in Las Vegas, Nevada, the expansion targets a projected long-term shortage of aviation professionals. In a press release, the company stated the new hardware will support training for the Bombardier Global 6500, Embraer Praetor 600, Pilatus PC-24, and Cessna Citation CJ4.
Expanding localized training capacity
The addition of the four simulators is designed to align CAE’s global training network with growing customer and fleet demand. By placing training hardware closer to where operators require it, the company aims to reduce the need for flight crews to travel long distances for initial and recurrent training.
While the specific cities or training center locations for the four new simulators within the Americas region were not detailed in the October 20 announcement, the deployment fits into a broader strategy of regionalized training hubs.
Alexandre Prévost, President of Civil Aviation at CAE, noted the importance of localized access for operators.
“These simulator deployments expand access to high-quality training on the aircraft our customers fly, where they need it, while delivering the quality and experience they expect from CAE. It’s about helping crews stay ready, perform at their best and fly safely.”
Addressing the aviation talent shortage
The business aviation sector is experiencing sustained growth, driving a long-term need for qualified personnel. According to CAE’s Aviation Talent Forecast, the industry will require 102,000 new business aviation professionals worldwide by 2034.
That projection comprises 33,000 new business aviation pilots and 69,000 maintenance technicians. Prévost stated that as business aviation demand grows, the company is strengthening its global training network to meet the evolving needs of operators facing these workforce pressures.
CAE’s decade of business aviation growth
Over the past decade, CAE has nearly doubled its business aviation training capacity. The company’s global business aviation training network now includes more than 130 full-flight simulators.
To support this infrastructure, CAE employs approximately 1,000 instructors worldwide. Together, this network delivers more than 300,000 hours of training annually across both pilot and maintenance disciplines.
AirPro News analysis
The decision to deploy simulators for the Global 6500, Praetor 600, PC-24, and CJ4 reflects the current delivery mix and utilization rates in the Americas. By distributing simulator capacity regionally rather than centralizing it, training providers are directly addressing operator concerns about crew downtime. In a tight labor market where 33,000 new business aviation pilots are needed over the next decade, minimizing the days crews spend traveling to training events becomes a competitive advantage for both the operators and the training providers they select.
Photo Credit: CAE
Training & Certification
Bombardier Opens Wichita Training Center in $50M Investment
Bombardier inaugurated its North American Learning Center in Wichita, Kansas, training 250 mechanics annually as part of a $50M site expansion.

Bombardier Inc. inaugurated its first dedicated in-house skills development facility for United States aircraft technicians on October 15, 2026, anchoring an approximately $50 million investment in its Wichita, Kansas, operations.
The North American Learning Center and an expanded wheel and tire shop are designed to address industry-wide skilled labor constraints by internalizing mechanic training and boosting component repair capacity. In a press release issued on October 15, the Canadian manufacturer stated the investment ensures a steady pipeline of qualified personnel to support its growing network of 10 American service centers.
Training infrastructure and capacity
The newly opened North American Learning Center represents a strategic shift for Bombardier in how it prepares its aftermarket workforce. The facility features a retired Bombardier Global 5000 fuselage mounted on jack stands. This setup allows students to practice maintenance procedures on an actual airframe without the risk of damaging a customer aircraft.
According to reporting by Aviation International News and the Wichita Business Journal, the center will host two-week training courses for cohorts of up to 40 students. Over the next 12 months, Bombardier expects approximately 250 newly hired aircraft technicians and mechanics to pass through the curriculum.
The facility also incorporates dedicated back shops where trainees practice foundational aviation maintenance skills, including sheet metal fabrication, safety wire twisting, and digital manual navigation. Bombardier plans to expand the curriculum in the future to include advanced maintenance training and interior removal and installation courses.
Component repair expansion
Alongside the training center, the $50 million investment funded a significant modernization of the Wichita site’s wheel and tire shop. The upgraded facility is projected to double its throughput from 2,300 units last year to 5,000 units this year.
Once fully ramped up, the expanded shop will have the capacity to service 15,000 wheels and tires annually. This increased Component Repair and Overhaul (CR&O) capability is intended to directly support the company’s distributed service network across the country.
Paul Sislian, Executive Vice President of Aircraft Sales and Bombardier Aftermarket Services, highlighted the dual focus of the investment.
“Our approximately $50 million investment brings together important initiatives across the site, from the new Learning Center to expanded wheel and tire capabilities, strengthening both our people and our operations,” Sislian said. “This commitment to Wichita’s future will deepen the expertise and capabilities that will allow us to deliver an even stronger experience for our customers, while position the site for continued growth.”
Transitioning the Air Capital footprint
The October 15, 2026, inauguration marks the latest phase in Bombardier’s repositioning of its Wichita footprint. Known historically as the “Air Capital of the World,” the city was the manufacturing home of the Learjet program for six decades.
Bombardier announced the end of Learjet production on February 11, 2021, to focus resources on its more profitable Challenger and Global aircraft families. The final Learjet 75 rolled off the Wichita assembly line on March 28, 2022.
Rather than drawing down its presence following the end of aircraft manufacturing at the site, Bombardier designated the one-million-square-foot facility as its United States headquarters on April 19, 2022. The location also became the base for the newly launched Bombardier Defense division, alongside an existing major service center and flight test center.
Today, Bombardier employs 1,500 people in Kansas out of a total United States workforce of 3,500. The company reports an annual supplier spend of $2.5 billion across the country.
Kansas Governor Laura Kelly, who attended the inauguration alongside Lieutenant Governor David Toland, noted the state’s ongoing relationship with the manufacturer.
“Since 2019, my administration has partnered with Bombardier to build up the company’s presence in Wichita, which today now includes the new Learning Center, Bombardier Group’s U.S. headquarters, home of Bombardier Defense and the employment of 1,500 Kansans,” Kelly said.
AirPro News analysis
The aviation aftermarket is currently constrained by a severe shortage of skilled labor. By moving technician training in-house and simultaneously expanding component repair capacity, Original Equipment Manufacturers (OEMs) like Bombardier are acknowledging that physical hangar space is no longer the primary bottleneck to aftermarket growth. We view this $50 million investment as a defensive strategy to protect service revenue. If an OEM cannot guarantee a steady supply of qualified mechanics and overhauled components, its expanded service centers cannot operate at capacity. Internalizing the training pipeline reduces reliance on third-party technical schools and ensures new hires are immediately productive on specific airframes like the Global 5000.
Photo Credit: Bombardier Inc.
Training & Certification
FAA Approves First US G600 G700 Convertible Simulator
FAA certifies FlightSafety International’s Gulfstream G600/G700 convertible Level D simulator in Long Beach, CA.

The FAA has approved FlightSafety International’s new Gulfstream G600 and G700 convertible Level D Full-Flight Simulator, establishing the first dual-configuration training device for the aircraft types in the United States.
Announced in a company press release on October 1, 2026, the approval allows the training provider to serve operators of both the Gulfstream GVII and GVIII platforms from a single device at its Long Beach, California, facility. The certification addresses a growing domestic requirement for pilot training capacity as the G700 fleet expands.
Expanding domestic training capacity
The new simulator was engineered and manufactured at FlightSafety International’s facility in Broken Arrow, Oklahoma, before installation at the Long Beach Learning Center. The convertible design allows the device to switch between G600 and G700 configurations, optimizing scheduling for type-rated pilots.
Ben Carter, Executive Vice President of Learning Center Operations at FlightSafety International, stated that the new convertible simulator reflects the company’s commitment to providing innovative training solutions.
“By enabling multiple aircraft configurations within a single device, we are helping customers optimize training access while maintaining the highest standards of fidelity and safety,” Carter said.
The Long Beach approval follows a similar certification in Asia. In August 2026, the FAA certified the company’s other G600 and G700 convertible device in Singapore for G600 training, which currently serves regional operators.
Technical specifications and capabilities
The Long Beach device is certified as a Level D Full-Flight Simulator, the highest level of flight simulator qualification, requiring a comprehensive aerodynamic model and a full motion platform.
The simulator is equipped with the company’s proprietary VITAL 1150 image generator and a 42-inch electric motion base. The system supports advanced training requirements, specifically including steep approach operations for the G600.
Gulfstream fleet expansion and training demand
The introduction of the convertible simulator aligns with the operational growth of Gulfstream’s ultra-long-range business jet portfolio. The G600 entered service in August 2019, establishing a mature operator base requiring recurrent training.
Demand for G700 training is currently accelerating following the aircraft’s recent entry into service. The FAA granted type certification for the G700 on March 29, 2024, and Gulfstream commenced customer deliveries on April 23, 2024.
FlightSafety International, a wholly owned subsidiary of Berkshire Hathaway since 1996, is marking its 75th anniversary in 2026. The company provides training to aviation professionals from more than 170 countries and operates one of the largest global fleets of advanced flight simulators.
AirPro News analysis
We view the deployment of convertible simulators as a necessary capital efficiency strategy for training providers managing the transition between aircraft generations. Because the G700 fleet is still in its early delivery phase, a dedicated G700 simulator might experience lower utilization rates in the near term. By combining GVII and GVIII configurations into a single Level D device, FlightSafety International can maintain high utilization through the established G600 market while simultaneously absorbing the growing wave of initial type-rating demand for the G700.
Photo Credit: FlightSafety International
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