Technology & Innovation
Argonne and Spirit AeroSystems Launch AI Tool for Aerospace Inspections
Argonne National Laboratory and Spirit AeroSystems introduce an AI tool that speeds composite material inspections, reducing time and energy use in aerospace manufacturing.

This article is based on an official press release from Argonne National Laboratory.
Argonne National Laboratory and Spirit AeroSystems Unveil AI Tool for Aerospace Inspections
A new collaboration between government research facilities and private industry aims to resolve one of the most persistent bottlenecks in modern Commercial-Aircraft manufacturing: the inspection of composite materials. On January 7, 2026, Argonne National Laboratory (ANL) announced the development of an artificial intelligence tool designed to accelerate the analysis of ultrasonic scans, a move they report will significantly reduce production time and energy consumption.
The project, led by ANL in partnership with Spirit AeroSystems, Northern Illinois University, and Texas Research Institute Austin, utilizes advanced machine learning to assist human inspectors. According to the laboratory’s announcement, the tool reduces human inspection time by 7% and cuts facility-level energy usage by approximately 3% per aircraft.
Addressing the Composite Challenge
Modern aerospace engineering relies heavily on composite materials due to their superior strength-to-weight ratios. However, verifying the structural integrity of these materials is a data-intensive process. Manufacturers typically use ultrasonic non-destructive testing (NDT) to scan components, generating massive datasets that human experts must manually review to identify defects.
Argonne National Laboratory describes this manual review process as time-consuming and mentally fatiguing. To address this, the research team utilized the Argonne Leadership Computing Facility (ALCF), a U.S. Department of Energy Office of Science user facility, to develop a solution based on Convolutional Neural Networks (CNNs).
According to the technical details released by the laboratory, the AI model does not replace human inspectors. Instead, it functions as an intelligent assistant that rapidly processes scan data to highlight “regions of interest.”
“It rapidly processes scan data and highlights specific areas that contain potential defects or anomalies. This allows human experts to focus their attention solely on ‘regions of interest’ rather than reviewing empty or flawless data.”
— Argonne National Laboratory Announcement
Operational and Environmental Benefits
The integration of this technology offers measurable gains in both efficiency and Sustainability. Spirit AeroSystems, a major aerostructures manufacturer, provided the proprietary dataset of ultrasonic scans used to train the model. The resulting tool has demonstrated the ability to shorten the overall production flow time.
Efficiency Gains
By automating the initial screening of ultrasonic data, the tool reduces the time human inspectors spend on each component by 7%. In high-volume manufacturing environments, this reduction allows for increased throughput and helps alleviate production backlogs.
Energy Reduction
Perhaps most notably, the efficiency gains translate directly into energy savings. The announcement states that the tool lowers energy use by roughly 3% per aircraft. This reduction is achieved at the facility level; shorter inspection times mean that heavy machinery, HVAC systems, and lighting operate for fewer hours per unit produced.
AirPro News Analysis
The deployment of this AI tool highlights a critical shift in the aerospace sector’s approach to “Industry 4.0.” While much of the past decade’s innovation focused on physical Automation, such as robotic drilling or fastening, the current frontier is digital automation.
We observe that the bottleneck in composite manufacturing has shifted from layup (placing the material) to verification (proving the material is safe). As aircraft designs become increasingly complex, the volume of NDT data is outpacing human capacity to review it. The “human-in-the-loop” approach taken by Argonne and Spirit AeroSystems is significant because it mitigates the regulatory hurdles associated with fully autonomous inspection. By keeping the human inspector as the final authority, manufacturers can likely integrate these tools faster than if they sought to replace the human entirely.
Furthermore, the “open-framework” nature of the underlying techniques, mentioned in the release as being available for academic research, suggests that this methodology could soon expand beyond aerospace into wind energy and automotive sectors, where composite usage is also rising.
Partnership Details
The success of this initiative relied on a multi-sector collaboration. While Argonne provided the supercomputing power and machine learning expertise, Spirit AeroSystems supplied the domain knowledge and real-world data necessary to train the AI effectively. Northern Illinois University and Texas Research Institute Austin contributed to validating the technology’s robustness and reliability.
Rajkumar Kettimuthu, a Senior Scientist and Group Leader at Argonne, emphasized the collaborative nature of the work in the official release, noting the combination of industrial constraints and high-performance computing.
Sources
Photo Credit: Argonne National Lab
Technology & Innovation
Joby Aviation and Toyota Form eVTOL Manufacturing Joint Venture
Joby Aviation and Toyota establish a joint venture to manufacture the S4 eVTOL, with Toyota holding a 51% stake.

Joby Aviation, Inc. (JOBY) and Toyota Motor Corporation (TM) have formalized their nearly decade-long partnership by establishing a joint venture to manufacture electric vertical take-off and landing (eVTOL) aircraft. The new entity, named the Joby Toyota Aero Manufacturing Preparation Company, will focus on scaling commercial production of the Joby S4 Series eVTOL aircraft.
Announced in a press release on June 30, 2026, following a U.S. Securities and Exchange Commission (SEC) 8-K filing on June 29, 2026, the alliance combines Joby’s electric aviation technology with Toyota’s established production systems expertise. The joint venture will operate across locations in Santa Cruz, California, and Toyota City, Japan.
Joint venture structure and financial stakes
Toyota holds a 51 percent majority stake in the new manufacturing company, acquired through the purchase of 1.02 million shares for $1.02 million. Joby retains the remaining 49 percent stake, having purchased 980,000 shares for $980,000. The joint venture will be governed by a five-member board of directors, with three members designated by Toyota and two designated by Joby.
The agreement includes specific intellectual property licensing arrangements between the two parent companies. Joby will license certain aircraft-related intellectual property to the joint venture on a royalty-free basis. In return, Toyota will license manufacturing-related intellectual property to the venture, which includes certain royalty-bearing rights.
Scaling eVTOL production
The formal joint venture builds upon a foundation of significant financial and technical support from the Japanese automaker. Toyota has provided approximately $900 million in total capital to Joby to date. The automaker is already providing technical assistance as Joby establishes a series production line for the S4 eVTOL aircraft at a facility in Ohio.
In the June 30 press release, Joby Aviation founder and CEO JoeBen Bevirt highlighted the depth of the corporate relationship.
“Toyota has been by Joby’s side for nearly a decade, providing invaluable guidance and support as we built the foundation for Manufacturing our aircraft. Today’s announcement reflects the strength of our relationship and our shared confidence in the opportunity ahead.”
Toyota Motor Corporation Chairman Akio Toyoda stated that the company views air mobility as a natural extension of its philosophy of providing mobility for all, expanding its focus from the ground into the sky to bring new value to society.
Certification progress and next steps
The manufacturing alliance aligns with Joby’s ongoing Certification efforts with the U.S. Federal Aviation Administration (FAA). During the first quarter of 2026, Joby began flying its first FAA-conforming aircraft for type inspection authorization. This testing phase is a required step as the company works toward achieving full FAA type certification for the S4 Series.
With the joint venture now legally established, the two companies will begin integrating their engineering and manufacturing teams across the California and Japan facilities to prepare for high-volume aircraft production.
AirPro News analysis
We view the formalization of the Joby Toyota Aero Manufacturing Preparation Company as a critical de-risking event for Joby’s production ambitions. While designing and certifying an eVTOL aircraft presents significant regulatory hurdles, manufacturing these vehicles at scale with automotive-style efficiency is an entirely different challenge that has historically troubled aerospace Startups. By securing a majority-stake commitment from Toyota, Joby gains direct access to one of the world’s most proven manufacturing systems. Furthermore, the intellectual property arrangement, where Toyota retains royalty-bearing rights on its manufacturing processes, suggests the automaker sees long-term revenue potential in aerospace production beyond its initial capital Investments.
Photo Credit: Joby Aviation
Sustainable Aviation
KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore
KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.
The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.
PureSAF technology and project scope
The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.
In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.
“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”
The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.
Aligning with Singapore’s aviation mandates
The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.
The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.
Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.
AirPro News analysis
We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.
Sources: KBR
Photo Credit: KBR
Technology & Innovation
Mako Aerospace Indicates $28M Series A for Electric Jet Engine
Scottish startup Mako Aerospace indicates a $28M Series A to advance its superconductor-based all-electric jet engine prototype.

Mako Aerospace, a Scottish aerospace startups developing all-electric jet engine technology, has indicated the closure of a $28 million Series A funding round to advance its propulsion systems.
A URL published on the company’s domain outlines the capital injection for the Dunfermline-based manufacturers. Mako Aerospace is currently developing “The Forerunner,” an all-electric jet engine prototype utilizing superconductor technology designed to extend the range of electric aircraft.
Advancing all-electric propulsion
Led by Chief Executive Officer Kieran Duncan and Chief Operations Officer Pia Saelen, Mako Aerospace is focused on reducing operating expenses for aircraft operators. The company targets a 70% reduction in fuel costs compared to traditional turboprop engines using its proprietary technology.
In September 2022, Mako Aerospace announced a partnerships with the National Manufacturing Institute Scotland (NMIS) to manufacture the prototype of its electric jet engine. The reported $28 million Series A would provide the capital required to scale this development and pursue experimental certification for the propulsion system.
Funding verification and industry context
The $28 million funding figure originates from a dedicated URL on the Mako Aerospace website. The primary press release is not currently accessible through public web searches, and the funding round has not yet been confirmed by regulatory filings or secondary financial press.
If completed, a $28 million Series A represents a substantial investments in the electric aviation sector. Startups developing novel propulsion systems require significant early-stage capital to transition from conceptual design to physical prototyping and testing.
AirPro News analysis
We note that while the $28 million figure is substantial for a regional aerospace startup at this stage, the lack of accessible public filings or widespread syndication of the press release warrants caution. Developing an all-electric jet engine using superconductors is a highly capital-intensive process. If the funding is fully realized, it will likely bridge the gap between the NMIS-supported prototype phase and initial ground testing. Certification by aviation authorities remains a distant and expensive hurdle for any novel propulsion technology.
Sources: Mako Aerospace
Photo Credit: Mako
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