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KULR and Robinson Collaborate on Battery System for eR66 Electric Helicopter

KULR Technology Group and Robinson Helicopter Company partner to develop a next-gen battery system for the eR66 electric helicopter, targeting late 2026 milestones.

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This article is based on an official press release from KULR Technology Group, Inc. and Robinson Helicopter Company.

On March 26, 2026, KULR Technology Group and Robinson Helicopter Company (RHC) announced a strategic co-development collaboration aimed at advancing Electric-Aviation. According to the official press release, the partnership will focus on developing a next-generation, high-performance battery system for the eR66, a battery-electric demonstrator variant of Robinson’s widely used R66 turbine Helicopters.

Under the new agreement, KULR will serve as the battery architecture co-developer for the eR66 platform. The Houston-based technology company will design and integrate a lightweight battery system utilizing its proprietary thermal management and safety technologies, which were originally developed for human-rated spaceflight applications. The companies have targeted late 2026 for their initial program milestones.

The collaboration seeks to drive critical improvements in energy density and thermal stability while establishing a domestic supply chain for electric aviation components. By leveraging RHC’s Manufacturing capabilities in Torrance, California, and KULR’s engineering operations in Texas, the initiative aims to support the broader decarbonization of the aerospace sector.

The eR66 Program and the Pragmatic Path to Electric Flight

Retrofitting a Proven Platform

The eR66 project represents a distinct approach to electric aviation. Rather than building an entirely new eVTOL aircraft from the ground up, RHC is retrofitting its standard R66, a light, gas-turbine helicopter introduced in 2012 that has seen over 1,500 units built to date, according to industry research data. By utilizing an already FAA-certified airframe, RHC intends to bypass many of the infrastructure and supply chain hurdles currently facing novel eVTOL Startups.

This development builds upon RHC’s ongoing electrification efforts. Industry reports note that in July 2025, RHC announced a joint agreement with electric propulsion company magniX to provide the HeliStorm electric engine and Samson batteries for the eR66 demonstrator. The March 2026 agreement brings KULR into the fold specifically to design the lightweight integration and safety protocols required to make the battery system viable for rigorous flight conditions.

While the standard gas-turbine R66 boasts a range of approximately 650 kilometers, research estimates place the eR66’s range at around 185 kilometers. RHC leadership has indicated that this shorter range is highly adequate for targeted, short-haul missions.

Space-Grade Safety for Aviation Batteries

KULR’s Thermal Management Expertise

Balancing high energy density with low weight remains the primary engineering challenge in electric aviation, particularly concerning thermal runaway, a critical safety risk where battery cells overheat and catch fire. To address this, KULR is implementing its KULR ONE platform. According to company data, this architecture utilizes fibercore flame arrestors, ablative shielding, and sidewall rupture protection to ensure fail-safe operations.

In the press release, KULR CTO Dr. Will Walker emphasized the importance of their engineering background in overcoming these hurdles.

“Our engineering team’s extensive background in designing fail-safe batteries for human rated applications will be critical to achieving the rigorous performance and Certification goals,” Walker stated in the release.

KULR, which currently holds a market capitalization of approximately $114 million and has reported 72% revenue growth over the trailing twelve months according to recent financial data, brings NASA-qualified technology to the commercial rotorcraft sector. KULR CEO Michael Mo noted that their battery systems were designed from day one for dual use, proving their architecture’s viability in rotorcraft.

Targeting Specialized Missions and Sustainability

Organ Transport and the Circular Economy

A primary focus for the eR66 is high-demand, short-haul applications such as rapid organ and tissue transport. In Emergency Medical Services (EMS), speed is critical, but noise and emissions often restrict traditional helicopter operations in dense urban environments. By eliminating the Rolls-Royce gas turbine, the electric powertrain is expected to cut up to a third of the aircraft’s noise, specifically the high-pitch turbine whine.

David Smith, who became President and CEO of RHC in February 2024, highlighted the operational benefits of the electric variant in the company’s announcement.

“For use cases like rapid organ and tissue transport, the reduced acoustic signature and zero-emission profile ensure that time-sensitive, low-emission deliveries are faster, quieter, and more sustainable,” Smith said.

Beyond zero-emission flight, the partnership is also pioneering circular economy principles in aviation. The companies announced plans to develop “second life” applications for the battery systems post-flight. This means the batteries are designed for a primary flight cycle in the eR66, followed by a certified second life in other applications, thereby maximizing the lifecycle of the hardware and reducing environmental waste.

AirPro News analysis

We view the RHC and KULR collaboration as a highly pragmatic counter-narrative to the current eVTOL hype cycle. While billions of dollars are being poured into uncertified, ground-up air taxi designs that require entirely new infrastructure, RHC is leveraging the world’s most popular civil helicopter platform. By electrifying the R66, operators will be able to utilize existing helipads, established pilot training frameworks, and current maintenance networks. Furthermore, bringing in KULR to adapt NASA-grade thermal shielding directly addresses the FAA’s stringent safety concerns regarding lithium-ion battery fires in aviation. If successful, this retrofit model could offer a significantly faster and more capital-efficient path to market for commercial electric flight than clean-sheet eVTOL designs.

Frequently Asked Questions

What is the eR66?

The eR66 is a battery-electric demonstrator helicopter based on Robinson Helicopter Company’s proven R66 gas-turbine platform. It is designed to offer reliable, low-noise, and zero-emission performance for short-haul flights.

What is KULR’s role in the partnership?

KULR Technology Group is serving as the battery architecture co-developer. They are responsible for designing and integrating a lightweight, high-performance battery system that utilizes their proprietary thermal management and safety technologies to prevent thermal runaway.

When will the eR66 reach its first milestones?

According to the joint press release, the companies are targeting late 2026 for their initial program milestones.


Sources: KULR Technology Group and Robinson Helicopter Company Press Release

Photo Credit: Robinson Helicopter Company

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Electric Aircraft

Sora Aviation Completes S-1 Subscale VTOL Flight Testing

Sora Aviation completed subscale VTOL flight testing for its 30-seat S-1 eVTOL in Wales, targeting a full-scale prototype flight in 2028.

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This article summarizes reporting by eVTOL Insights by Jason Pritchard.

British electric aviation developer Sora Aviation announced on June 25, 2026, the successful completion of a subscale vertical take-off and landing (VTOL) flight testing program for its proposed 30-seat S-1 aircraft at the Snowdonia Aerospace Centre in Wales. The campaign generated critical flight data that will directly inform the design of the full-scale prototype, which is targeted to fly in 2028.

According to reporting by eVTOL Insights, the subscale demonstrator completed dozens of flights over several months. The testing allowed engineers to evaluate the aircraft’s stability, control, and flight characteristics during repeated VTOL operations in a lower-risk environment. This milestone is intended to de-risk the technology before the company begins construction on the full-scale prototype.

Subscale testing and validation strategy

Sora Aviation Chief Executive Officer Furqan Afzal emphasized the company’s comprehensive approach to development. As reported by eVTOL Insights, Afzal stated the manufacturers invested in a rigorous validation strategy that combines simulation, laboratory testing, wind tunnel campaigns, and representative flight demonstrators.

“This milestone demonstrates the maturity of our development approach and the strength of the engineering foundations underpinning the S-1 programme,” Afzal said.

The data gathered at the Welsh testing facility will be used to refine the S-1’s engineering foundations. Aerospace Global News reported that Afzal views the flight data as validation of the aircraft’s potential, noting that the results reinforce the company’s confidence that the S-1 can deliver the required performance, safety, and economics for advanced air mobility operations.

S-1 program timeline and commercial milestones

The S-1 is designed as a 30-seat electric vertical take-off and landing (eVTOL) aircraft. Aerospace Global News reported that the full-scale prototype is projected to make its first flight in 2028. The flight testing milestone follows earlier component validation efforts. On January 20, 2026, Sora Aviation began testing the S-1’s energy storage system at a bespoke battery performance laboratory at the IAAPS centre, in collaboration with the University of Bath.

The company has also secured early commercial interest and explored alternative applications for the airframe. In March 2025, South Korean charter operator Moviation signed a pre-order agreement for 20 S-1 aircraft, intending to deploy them on high-demand airport shuttle routes, according to Aviation International News. Aviation Week reported in May 2026 that Sora Aviation was studying a conceptual hybrid-electric variant of the 30-seat aircraft for potential use as a United Kingdom Navy helicopter.

AirPro News analysis

We view the completion of subscale flight testing as a standard but essential risk-reduction step for any novel eVTOL configuration. By validating aerodynamic models and flight control laws on a subscale airframe, Sora Aviation can identify and correct stability issues before committing to the high costs of full-scale prototype manufacturing. The 30-seat capacity of the S-1 places it in a larger size category than many competing eVTOL designs, which typically target four to six passengers. This larger payload requirement will place significant demands on the aircraft’s battery and thermal management systems, making the concurrent testing at the IAAPS centre critical to the program’s viability.

Sources: Sora Aviation

Photo Credit: Sora Aviation

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VÆRIDION Microliner Passes PDR With 100+ Commitments

VÆRIDION completes Preliminary Design Review for its electric Microliner, securing 100+ commitments ahead of a 2027 first flight target.

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Munich-based manufacturer VÆRIDION has secured more than 100 commitments for its all-electric Microliner aircraft following the successful completion of the program’s Preliminary Design Review (PDR) on June 11, 2026.

The milestone freezes the basic design of the nine-passenger commuter aircraft, allowing the engineering team to transition into detailed design and hardware fabrication. According to a company press release, the accumulation of over 100 commitments signals growing market confidence as VÆRIDION targets a 2027 first flight and commercial entry into service by 2030.

Engineering milestones and prototype development

The completion of the PDR marks a critical phase for the clean-sheet electric-aviation conventional takeoff and landing (eCTOL) aircraft. The Microliner features a glider-inspired wing design that integrates modular battery systems, paired with multi-engine, single-propeller propulsion.

With the preliminary design frozen, VÆRIDION is advancing toward building its first conforming prototype. The company has established a supply chain featuring several established aerospace manufacturers. Evolito will provide the electric propulsion systems, while MT-Propeller and GKN Aerospace are supplying key components. On April 23, 2026, VÆRIDION announced the selection of Garmin G600 TXi flight displays for the initial test aircraft, a decision Chief Technology Officer Markus Kochs-Kämper noted would meet the specific avionics requirements of the test campaign.

Industrialization and production targets

To support the transition from design to physical hardware, VÆRIDION has been expanding its physical footprint and capital reserves. On March 13, 2026, the company inaugurated its first manufacturing facility and test house at Oberpfaffenhofen Airport in Germany, occupying a site previously utilized by Lilium.

Chief Executive Officer Ivor van Dartel stated in April 2026 that the company was in execution mode and actively fundraising to contract the next stages of development. VÆRIDION has applied for development assistance through the European Union Innovation Fund, backed by the European Investment Bank, to support industrialization efforts at the Oberpfaffenhofen factory. The manufacturer is ultimately targeting a production rate of 40 to 50 aircraft per year.

Operational capabilities and certification path

The Microliner is designed to serve regional commuter routes with a maximum range of 400 kilometers under Instrument Flight Rules (IFR) conditions. The aircraft aims to provide zero-emission regional connectivity, a sector drawing increased attention from operators looking to reduce carbon footprints on short-haul networks.

VÆRIDION is working toward certification with the European Union Aviation Safety Agency (EASA). The regulatory approval process is scheduled to align with the company’s target of a 2030 entry into service.

AirPro News analysis

Securing 100 commitments at the PDR stage provides VÆRIDION with crucial market validation as it enters the capital-intensive prototype fabrication phase. While the eCTOL market is less crowded than the electric vertical takeoff and landing (eVTOL) space, the technical challenges of battery energy density and weight remain significant hurdles for any electric regional aircraft.

We note that VÆRIDION’s strategy of partnering with established aerospace suppliers like Garmin and GKN Aerospace reduces some developmental risk compared to a fully vertically integrated approach. However, maintaining the timeline for a 2027 first-flight will depend heavily on the success of the company’s current fundraising rounds and the timely delivery of conforming components to the Oberpfaffenhofen facility.

Sources: VÆRIDION

Photo Credit: VÆRIDION

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AIR selects Dynon Avionics for exclusive eVTOL avionics integration

AIR partners with Dynon Avionics to customize SkyView HDX for its eVTOL aircraft, targeting FAA certification in 2026.

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This article is based on an official press release from AIR via PR Newswire.

On June 3, 2026, Israeli electric vertical takeoff and landing (eVTOL) manufacturer AIR announced a strategic partnership with U.S.-based Dynon Avionics. According to the company’s official press release, Dynon will serve as the exclusive avionics provider across AIR’s entire smart aircraft portfolio.

This collaboration bridges the gap between traditional general aviation and the emerging Advanced Air Mobility (AAM) sector. By adapting Dynon’s widely utilized SkyView HDX flight display system for electric powered-lift operations, AIR aims to streamline the piloting experience for its upcoming vehicles while relying on proven aerospace technology.

The integration agreement covers both the piloted AIR ONE, a two-seat personal eVTOL designed for private ownership, and the uncrewed AIR ONE Cargo, a heavy-lift unmanned aerial system (UAS) utilized by defense and logistics organizations.

Adapting Proven Avionics for Electric Flight

Rather than developing a proprietary flight display from scratch, AIR has opted to customize Dynon’s flagship SkyView HDX avionics platform specifically for its eVTOL architecture. Originally introduced in 2016 for experimental and light sport airplanes, the SkyView HDX system features touchscreens that combine a primary flight display, moving-map navigation, synthetic vision, autopilot, and ADS-B traffic and weather data.

Customizing for eVTOL Operations

Because the AIR ONE utilizes electric propulsion rather than a traditional piston engine, Dynon’s engineering team adapted the SkyView HDX to meet the unique demands of powered-lift flight. According to the release, the customized system tracks electric propulsion metrics and battery energy management, ensuring pilots have clear, intuitive access to critical flight data.

“SkyView HDX is built to adapt to evolving aircraft architectures. Partnering with AIR allows us to take the proven reliability of SkyView HDX, which pilots rely on daily, and extend it directly into the advanced air mobility space.”

, Brad Thurow, President of Dynon Avionics, in a company statement

AIR’s Path to Commercialization and Manufacturing

AIR is positioning itself uniquely within the AAM market by focusing on personal and cargo air mobility rather than commercial air taxi services. The company’s flagship product, the AIR ONE, is designed as a “flying sports car” for private owners. According to company specifications, the aircraft features a target range of 100 miles, cruise speeds up to 155 mph, and a payload capacity of 550 pounds.

Production and Financial Traction

The avionics partnership comes at a time of significant growth for the Israeli manufacturer. As of March 2026, AIR reported surpassing $1 billion in its order backlog. This figure represents over 3,300 waitlisted customers, including 3,290 reservations specifically for the AIR ONE personal eVTOL. Furthermore, the company stated it has already generated over $35 million in booked revenue, primarily driven by deliveries of its heavy-lift UAS variants.

To support this backlog, AIR transitioned to commercial-scale serial manufacturing in July 2025 by opening a 32,000-square-foot production facility in Pardes Hanna, Israel. The company notes that this facility is capable of assembling up to six aircraft simultaneously.

“From the start, AIR has focused on making advanced flight systems intuitive, safe, and accessible. Working with Dynon allows us to bring proven avionics capability into a fundamentally new aircraft environment that demands more than a standard integration, while keeping the simplicity and operational clarity that define how we think about flight.”

, Rani Plaut, CEO and Co-Founder of AIR, via press release

Regulatory Tailwinds: The FAA MOSAIC Rule

The timing of this avionics integration aligns closely with a major regulatory shift in the United States. The Federal Aviation Administration’s (FAA) Modernization of Special Airworthiness Certification (MOSAIC) rule, finalized in July 2025, fundamentally changes how personal aircraft are certified.

Certification Timeline

Previously, Light Sport Aircraft (LSA) regulations excluded powered-lift aircraft and enforced strict weight limits. The MOSAIC rule removes these prescriptive weight limits in favor of performance-based metrics, officially allowing powered-lift aircraft like eVTOLs to be certified in the LSA category. While pilot privileges under MOSAIC took effect in October 2025, the new aircraft certification provisions for manufacturers take effect on July 24, 2026. AIR expects the FAA to approve the AIR ONE under these new rules this year, enabling the company to begin fulfilling its U.S. backlog.

AirPro News analysis

We view this partnership as a prime example of traditional general aviation technology successfully pivoting to support the booming AAM sector. It demonstrates that eVTOL manufacturers do not necessarily need to reinvent the wheel regarding cockpit displays; they can adapt proven, trusted systems to save on development costs and certification hurdles. Furthermore, by integrating a familiar system like Dynon’s SkyView HDX, AIR is strategically lowering the barrier to entry for existing private pilots transitioning to electric aircraft. Finalizing its supply chain and technology stack just ahead of the July 2026 MOSAIC implementation positions AIR favorably to capitalize on the emerging personal eVTOL market.

Frequently Asked Questions (FAQ)

  • What is the AIR ONE?
    The AIR ONE is a two-seat personal electric vertical takeoff and landing (eVTOL) aircraft designed for private ownership. It features a target range of 100 miles and cruise speeds up to 155 mph.
  • Why did AIR partner with Dynon Avionics?
    AIR selected Dynon to adapt its proven SkyView HDX flight display system for electric powered-lift operations, providing pilots with a familiar, reliable, and intuitive interface for tracking electric propulsion and battery management.
  • When will the AIR ONE be available in the U.S.?
    AIR expects to receive FAA approval for the AIR ONE this year under the new MOSAIC regulations, which take effect for manufacturers on July 24, 2026. This certification will allow the company to begin fulfilling its U.S. order backlog.

Sources: AIR via PR Newswire

Photo Credit: AIR

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