Technology & Innovation
Argonne and Spirit AeroSystems Launch AI Tool for Aerospace Inspections
Argonne National Laboratory and Spirit AeroSystems introduce an AI tool that speeds composite material inspections, reducing time and energy use in aerospace manufacturing.

This article is based on an official press release from Argonne National Laboratory.
Argonne National Laboratory and Spirit AeroSystems Unveil AI Tool for Aerospace Inspections
A new collaboration between government research facilities and private industry aims to resolve one of the most persistent bottlenecks in modern Commercial-Aircraft manufacturing: the inspection of composite materials. On January 7, 2026, Argonne National Laboratory (ANL) announced the development of an artificial intelligence tool designed to accelerate the analysis of ultrasonic scans, a move they report will significantly reduce production time and energy consumption.
The project, led by ANL in partnership with Spirit AeroSystems, Northern Illinois University, and Texas Research Institute Austin, utilizes advanced machine learning to assist human inspectors. According to the laboratory’s announcement, the tool reduces human inspection time by 7% and cuts facility-level energy usage by approximately 3% per aircraft.
Addressing the Composite Challenge
Modern aerospace engineering relies heavily on composite materials due to their superior strength-to-weight ratios. However, verifying the structural integrity of these materials is a data-intensive process. Manufacturers typically use ultrasonic non-destructive testing (NDT) to scan components, generating massive datasets that human experts must manually review to identify defects.
Argonne National Laboratory describes this manual review process as time-consuming and mentally fatiguing. To address this, the research team utilized the Argonne Leadership Computing Facility (ALCF), a U.S. Department of Energy Office of Science user facility, to develop a solution based on Convolutional Neural Networks (CNNs).
According to the technical details released by the laboratory, the AI model does not replace human inspectors. Instead, it functions as an intelligent assistant that rapidly processes scan data to highlight “regions of interest.”
“It rapidly processes scan data and highlights specific areas that contain potential defects or anomalies. This allows human experts to focus their attention solely on ‘regions of interest’ rather than reviewing empty or flawless data.”
— Argonne National Laboratory Announcement
Operational and Environmental Benefits
The integration of this technology offers measurable gains in both efficiency and Sustainability. Spirit AeroSystems, a major aerostructures manufacturer, provided the proprietary dataset of ultrasonic scans used to train the model. The resulting tool has demonstrated the ability to shorten the overall production flow time.
Efficiency Gains
By automating the initial screening of ultrasonic data, the tool reduces the time human inspectors spend on each component by 7%. In high-volume manufacturing environments, this reduction allows for increased throughput and helps alleviate production backlogs.
Energy Reduction
Perhaps most notably, the efficiency gains translate directly into energy savings. The announcement states that the tool lowers energy use by roughly 3% per aircraft. This reduction is achieved at the facility level; shorter inspection times mean that heavy machinery, HVAC systems, and lighting operate for fewer hours per unit produced.
AirPro News Analysis
The deployment of this AI tool highlights a critical shift in the aerospace sector’s approach to “Industry 4.0.” While much of the past decade’s innovation focused on physical Automation, such as robotic drilling or fastening, the current frontier is digital automation.
We observe that the bottleneck in composite manufacturing has shifted from layup (placing the material) to verification (proving the material is safe). As aircraft designs become increasingly complex, the volume of NDT data is outpacing human capacity to review it. The “human-in-the-loop” approach taken by Argonne and Spirit AeroSystems is significant because it mitigates the regulatory hurdles associated with fully autonomous inspection. By keeping the human inspector as the final authority, manufacturers can likely integrate these tools faster than if they sought to replace the human entirely.
Furthermore, the “open-framework” nature of the underlying techniques, mentioned in the release as being available for academic research, suggests that this methodology could soon expand beyond aerospace into wind energy and automotive sectors, where composite usage is also rising.
Partnership Details
The success of this initiative relied on a multi-sector collaboration. While Argonne provided the supercomputing power and machine learning expertise, Spirit AeroSystems supplied the domain knowledge and real-world data necessary to train the AI effectively. Northern Illinois University and Texas Research Institute Austin contributed to validating the technology’s robustness and reliability.
Rajkumar Kettimuthu, a Senior Scientist and Group Leader at Argonne, emphasized the collaborative nature of the work in the official release, noting the combination of industrial constraints and high-performance computing.
Sources
Photo Credit: Argonne National Lab
Technology & Innovation
Merlin Inc Secures $80M PIPE to Accelerate Autonomous Flight Programs
Merlin, Inc. raises $80 million in PIPE financing to advance autonomous flight technology and support 2026-2027 milestones with increased cash reserves.

This article is based on an official press release from Merlin, Inc.
Merlin, Inc., a developer of autonomous flight technology, has announced an $80 million private investment in public equity (PIPE) financing agreement. The capital raise, backed by an existing institutional shareholder, is designed to accelerate the company’s commercial launch timeline and support upcoming program milestones.
According to the company’s press release, the new funding will increase Merlin’s total cash and cash equivalents from approximately $107 million to an expected $183 million. This strengthened balance sheet is intended to provide the financial flexibility needed to advance core platform development and scale program capacity.
The proceeds will also be directed toward funding regulatory approvals activities and supporting the execution of both existing and new customer contracts, positioning the company for its 2026 and 2027 operational targets.
Transaction Details and Strategic Objectives
Structuring the $80 Million Investment
Under the terms of the securities purchase agreement, Merlin will issue 8 million shares of common stock to generate the $80 million in gross proceeds. In addition to the common stock, the investor will receive warrants to purchase up to 4 million additional shares. These warrants carry a strike price of $6.67 per share and are valid for five years from the date of issuance.
The transaction is expected to close on or about May 1, 2026, subject to customary closing conditions. Cantor Fitzgerald & Co. served as the lead placement agent for the deal, with TD Cowen acting as co-placement agent. Legal counsel was provided by Latham & Watkins, LLP for Merlin, and Jones Day for the placement agents.
Leadership Perspectives on Growth
Company leadership emphasized that the funding will play a critical role in transitioning the firm’s technological progress into tangible revenue streams. In a statement accompanying the press release, Matt George, CEO and Founder of Merlin, highlighted the strategic value of the capital injection.
“This investment reflects the continued conviction of a long-term partner who knows our business well and has seen our progress firsthand. We have a clear program roadmap and a defined path to revenue, and this capital provides additional flexibility to accelerate execution against both, unlocking growth opportunities that were previously out of reach.”
, Matt George, CEO and Founder of Merlin, Inc., via company press release
Market Position and Defense Contracts
Advancing Takeoff-to-Touchdown Autonomy
Merlin focuses on developing aircraft-agnostic, artificial intelligence-powered software designed to enable takeoff-to-touchdown autonomy. The company’s technology is being integrated into both legacy and next-generation airborne systems, targeting applications across military aircraft and civil aviation sectors.
The company has already demonstrated its capabilities through hundreds of autonomous test flights globally. According to the press release, Merlin has secured more than $100 million in awarded contracts from military customers, underscoring the defense sector’s growing interest in safe and reliable autonomous flight solutions.
AirPro News analysis
We note that the decision to raise $80 million via a PIPE transaction highlights the capital-intensive nature of developing and certifying autonomous aviation technology. By securing this funding from an existing institutional investor, Merlin demonstrates sustained backing from its core financial partners. We view the structure of the deal, which includes warrants priced at $6.67 per share, as a strategic move that provides a potential avenue for additional future capital while aligning the investor’s returns with the company’s long-term equity performance. Furthermore, boosting cash reserves to $183 million gives Merlin a substantial runway to navigate the complex regulatory environment required for commercializing autonomous flight systems.
Frequently Asked Questions
What is a PIPE investment?
A private investment in public equity (PIPE) involves the selling of publicly traded common shares or some form of preferred stock or convertible security to private investors. It is often used by companies to raise capital efficiently.
How will Merlin use the $80 million?
According to the company, the funds will be used to accelerate 2026–2027 program milestones, advance core platform development, fund regulatory approvals, and support the execution of customer contracts.
Who is leading the placement of this transaction?
Cantor Fitzgerald & Co. acted as the lead placement agent, with TD Cowen serving as the co-placement agent.
Photo Credit: Merlin, Inc.
Technology & Innovation
Britten-Norman Prepares BN2T-4S Islander for Airborne 5G Testing
Britten-Norman integrates advanced 5G antenna on BN2T-4S Islander for flight tests in 2026, enhancing airborne connectivity in the UK.

This article is based on an official press release from Britten-Norman.
We are tracking a significant milestone in the development of airborne telecommunications. According to a recent press release, UK-based aircraft manufacturer Britten-Norman has completed the structural and engineering preparations necessary to integrate an advanced 5G antenna system onto its BN2T-4S Islander aircraft. This development marks a critical phase in the company’s ongoing collaboration with World Mobile Stratospheric (WMS) to deliver high-speed internet connectivity directly from the sky.
The aircraft is currently stationed at Britten-Norman’s Maintenance, Repair, and Overhaul (MRO) facility, where the installation of the proprietary phased-array antenna is underway. Flight testing is scheduled to commence in the summer of 2026 near Ipswich, UK. The program aims to validate the use of aircraft-based 5G systems to provide real-time mobile coverage to remote communities and rapidly restore communications in disaster-stricken regions.
While the Islander will serve as the initial testbed, industry research indicates that this phase is a vital stepping stone toward a much larger goal: the deployment of autonomous High-Altitude Platform Stations (HAPS) operating in the stratosphere to provide wide-area, direct-to-smartphone connectivity.
Engineering the Airborne 5G Platform
The BN2T-4S Islander Testbed
Adapting a traditional aircraft to carry heavy, high-powered telecommunications equipment presents a complex integration challenge. According to the Britten-Norman press release, the company’s Design Office produced over 100 individual engineering drawings to support the structural analysis, power management, and safe mounting of the antenna system.
Industry data highlights why the BN2T-4S Islander was selected for this rigorous testing phase. Acquired by WMS in November 2025, the BN2T-4S is a larger, turbine-powered variant of the iconic Islander, equipped with twin Rolls-Royce M250-B17F turboprop engines. It features a stretched fuselage that provides 30 percent more internal cabin space than its piston-powered predecessor. With a Maximum Take-Off Weight (MTOW) of 8,925 lbs and an endurance of up to eight flying hours, the aircraft offers the ruggedness and payload capacity required for iterative, real-world data gathering.
“The scale of the design effort reflects the complexity of integrating advanced communications systems onto the Islander platform and demonstrates the depth of engineering capability within Britten-Norman,” stated Mark Shipp, Technical Director at Britten-Norman, in the official release.
Advancing High-Altitude Telecommunications
From Low Altitude to the Stratosphere
The core technology driving this initiative is a highly advanced phased-array 5G antenna. Background research reveals that the system utilizes 500 individually steerable beams, allowing operators to direct targeted, high-speed coverage to specific locations on the ground. The system is designed to deliver connection speeds of 150 to 200 Mbps directly to standard consumer smartphones.
During the upcoming summer 2026 test-flights, the Islander will broadcast over an approximate 15-kilometer radius. However, the ultimate vision for WMS extends far beyond traditional aviation altitudes. The technology is intended for High-Altitude Platform Stations (HAPS), aircraft designed to operate in the stratosphere at altitudes of 60,000 to 70,000 feet. At this height, a single stratospheric platform could eventually cover an area of up to 15,000 square kilometers.
Following successful validation on the Islander, WMS plans to transition the technology to an autonomous, liquid-hydrogen-powered aircraft known as the “Stratomast,” which is projected to sustain flights for up to a week at a time. Test flights for the Stratomast are targeted for 2027.
Strategic Partnerships and Real-World Impact
Connecting the Unconnected
The airborne 5G program is the result of extensive corporate collaboration. World Mobile Stratospheric is a joint venture between US-based telecom provider World Mobile and Indonesian digital infrastructure company Protelindo. The technology itself was originally developed by Stratospheric Platforms Ltd (SPL), which has since been subsumed into WMS.
British Telecom (BT) has also been a foundational partner. Since early 2023, BT has been testing the proprietary 5G antenna at its Adastral Park R&D facility in Suffolk, ensuring seamless integration with secure 5G architectures and Open RAN testbeds. The upcoming flight assessments will be conducted by Britten-Norman’s flight operations team in close cooperation with both WMS and BT.
“We are very happy to have reached this important milestone in our joint work with Britten-Norman to deliver connectivity from the sky – both for disaster resilience using the Islander platform and, ultimately, for wider communications coverage,” said Richard Deakin, CEO of World Mobile Stratospheric.
AirPro News analysis
We view the Britten-Norman and WMS collaboration as a highly pragmatic approach to a notoriously difficult engineering challenge. By utilizing the proven, rugged BN2T-4S Islander as a low-altitude testbed, the consortium can iteratively refine beam stabilization and network integration without the immense costs and risks associated with immediate stratospheric drone testing.
Furthermore, the HAPS concept presents a compelling alternative to Low-Earth Orbit (LEO) satellite constellations like Starlink. While LEO satellites provide global coverage, they often require specialized ground receivers and can suffer from latency issues. The WMS phased-array antenna promises 150 to 200 Mbps directly to standard, unmodified smartphones. If successfully scaled to the stratosphere, this technology could bridge the gap between terrestrial cell towers and satellite networks, offering a highly effective solution for rural “white spots” and rapid disaster response.
Frequently Asked Questions
What is the purpose of the Britten-Norman and WMS collaboration?
The partnership aims to integrate and test an advanced airborne 5G antenna system on a BN2T-4S Islander aircraft. The goal is to validate how aircraft-based systems can deliver real-time, high-speed mobile connectivity to remote areas and disaster zones.
How fast is the airborne 5G connection?
The proprietary phased-array antenna is designed to deliver connection speeds of 150 to 200 Mbps directly to standard consumer smartphones.
What is a High-Altitude Platform Station (HAPS)?
HAPS are aircraft or airships designed to operate in the stratosphere (60,000 to 70,000 feet above ground). They fly above commercial air traffic and weather systems to provide wide-area telecommunications coverage. WMS plans to eventually deploy an autonomous HAPS aircraft called the “Stratomast.”
When will the test flights begin?
Flight testing using the BN2T-4S Islander is scheduled to commence in the summer of 2026 near Ipswich, UK.
Sources
Photo Credit: Britten-Norman
Sustainable Aviation
Clean Planet Launches Pilot Facility Converting Plastic Waste to Aviation Fuel
Clean Planet Technologies opens a UK pilot facility converting non-recyclable plastic waste into Sustainable Aviation Fuel, reducing emissions by over 70%.

This article is based on an official press release from Clean Planet Technologies.
A major breakthrough in tackling both waste plastic and aviation emissions has been marked with the opening of the world’s first waste plastics to SAF (SAF) pilot facility. Operated by Clean Planet Technologies, the new Sustainability Innovation Centre is located at Discovery Park in Sandwich, Kent. The facility is dedicated to researching and developing new technologies to process non-recyclable plastic waste, beginning with its conversion into jet fuel.
The pilot facility addresses the growing problem of hard-to-recycle waste plastics and the environmental impact of the aviation industry. According to the company’s press release, the UK alone creates 5 million tonnes of waste plastics each year, 80% of which cannot be recycled and is treated as waste. Meanwhile, the world’s commercial aircraft consume 7 to 8 million barrels of jet fuel a day, with less than 1% currently produced from sustainable sources.
Transforming Waste into Sustainable Aviation Fuel
The new pilot facility integrates several stages into a single, controlled system optimized to transform hard-to-recycle plastics into SAF. The process begins with shredding the waste plastics to a uniform size, followed by pyrolysis, where the material is thermocatalytically converted into a synthetic crude oil in an oxygen-free environment. This melts the plastic rather than burning it.
After purification to remove impurities and contaminants, the pyrolysis oil undergoes distillation to separate it into relevant fractions. These fractions are then processed through Clean Planet Technologies’ patented hydroprocessing system, which uses hydrogen to further remove impurities and transform the properties of the product to meet stringent SAF specifications. The resulting ultra-clean, ultra-low sulfur fuel is sent for testing, blending, and evaluation as part of the American Society for Testing and Materials (ASTM) qualification pathway.
Reducing the Aviation Industry’s Carbon Footprint
The environmental impact of this technology are significant. According to Clean Planet Technologies, the process cuts lifecycle greenhouse gas emissions by more than 70% compared to traditional fossil jet fuel.
“Our process first heats the waste plastic with a chemical reaction to turn it into a liquid, rather than burning it. This is then treated with our patented process to remove impurities and create SAF that meets stringent commercial aviation specifications,” said Dr. Andrew Odjo, Chief Executive Officer at Clean Planet Technologies.
Dr. Odjo also highlighted the scale of the opportunity, noting that 100,000 commercial flights operate globally every day, while 600,000 tonnes of non-recyclable waste plastics enter the environment. The pilot facility aims to demonstrate that this waste can be turned into a premium product with quantifiable commercial demand.
Supporting UK and Global Sustainability Goals
The Sustainability Innovation Centre plays a critical role in bridging the gap between innovation and commercial development. It has been designed to support fuel and feedstock testing, validation, and progression through the ASTM qualification process. The facility has already secured financial support from the Department for Transport-funded UK SAF Clearing House.
We note that the fundamentals of the process,pyrolysis, purification, distillation, and hydroprocessing,are all technologies currently used independently at a commercial scale, which suggests that scaling up the integrated process will not present a significant challenge for the company.
Meeting the UK’s SAF Mandate
The opening of the pilot facility is an important step toward the UK’s ambition to support sustainable aviation and meet its SAF mandate.
“The Sustainability Innovation Centre is set up to demonstrate our patented waste-plastics-to-SAF process at pilot scale, supporting fuel testing, validation and progression. The important thing is that our pilot facility will support the growth of others, helping the UK to meet its SAF mandate,” added Dr. Katerina Garyfalou, Chief Operating Officer at Clean Planet Technologies.
UK government policy to decarbonize aviation fuel states that 2% of UK jet fuel demand must be SAF, increasing to 10% in 2030 and 22% in 2040.
Addressing Dual Strategic Challenges
Clean Planet Group, founded in 2018, views the new facility as a solution to two pressing global issues. By converting non-recyclable plastics,materials that would otherwise go to landfill or be incinerated,into low-carbon aviation fuel, the facility supports circular economy objectives.
“Our pilot facility addresses two strategic challenges simultaneously: plastic waste management and aviation decarbonisation,” said Clean Planet Group CEO Bertie Stephens.
Stephens noted that the pilot opens up new ways to make sustainable aviation fuel at a time when existing feedstocks, such as energy crops, are becoming harder to secure. It also positions the UK as a leader in turning waste plastics into SAF, supporting UK and European targets, and helping clear the path to commercial-scale plants later this decade.
Frequently Asked Questions
What is Sustainable Aviation Fuel (SAF)?
SAF is defined as any renewable or waste-derived aviation fuel that meets specific sustainability criteria. It is considered to have the greatest potential to reduce carbon emissions from international air travel.
How much of the UK’s plastic waste is currently recycled?
According to Clean Planet Technologies, the UK creates 5 million tonnes of waste plastics each year, and 80% of this cannot be recycled and is treated as waste.
How much does the new process reduce greenhouse gas emissions?
Clean Planet Technologies states that their process cuts lifecycle greenhouse gas emissions by more than 70% compared to traditional fossil jet fuel.
Sources
Photo Credit: Clean Planet Technologies
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