MRO & Manufacturing
AkzoNobel Launches Iris CMX Drone for Aircraft Paint Inspection
AkzoNobel introduces the Iris CMX drone with Donecle to enhance aircraft paint inspections, enabling faster, data-driven maintenance.

This article is based on an official press release from AkzoNobel.
On April 29, 2026, AkzoNobel announced a significant upgrade to its Aerofleet Coatings Management service, introducing a new drone-based inspection tool designed to revolutionize aircraft paint maintenance. According to the company’s press release, the new drone, named the Iris CMX, was developed in partnership with French automated inspection specialist Donecle.
The Iris CMX is equipped with a specialized three-in-one contact-based sensor that physically measures paint thickness, color, and gloss. When deployed alongside AkzoNobel’s existing visual inspection drone, the Iris GVI, the dual-drone system enables airlines to complete a comprehensive exterior inspection of a narrowbody aircraft in approximately 30 minutes.
This technological advancement marks a critical shift in aerospace maintenance. By moving away from rigid, time-based repainting schedules, airlines can now rely on highly accurate, data-driven predictive models. According to AkzoNobel, this transition is expected to save airlines money, increase aircraft availability, and substantially reduce the environmental impact associated with aircraft repainting.
The Technology Behind the Dual-Drone System
The upgraded Aerofleet system utilizes a comprehensive three-pillar data approach to assess coating performance, combining quantitative measurements, qualitative imaging, and environmental data.
Quantitative and Qualitative Data Collection
The first pillar relies on the newly introduced Iris CMX drone. As detailed in the press release, this drone gathers quantitative data using a targeted contact-based sensor to physically measure dry film thickness, color data, and gloss. This capability brings unprecedented accuracy, consistency, and repeatability to coating inspections, ensuring that the physical properties of the paint are meticulously tracked over time.
The second pillar involves the pre-existing Iris GVI drone, which focuses on qualitative data. During an inspection, the Iris GVI flies in a programmed grid over the aircraft’s surface, capturing up to 600 high-definition photographs. Donecle’s proprietary machine learning algorithms then analyze these images to identify and flag wear, tear, or specific defects, such as rivet rash or lightning strikes.
The final pillar integrates external flight and environmental data. The Aerofleet system feeds variables such as route profiles, UV exposure, and humidity into its predictive models, creating a holistic view of the aircraft’s exterior health.
Operational and Environmental Impact
AkzoNobel notes that the Aerofleet Coatings Management service is ideally suited for commercial airlines operating fleets of 100 aircraft or more. By utilizing a trained two-person team to operate both drones simultaneously, one on each side of the aircraft, maintenance crews can drastically reduce inspection times.
Efficiency and Sustainability Benefits
By accurately determining the true “health” of an aircraft’s paint, airlines can avoid premature and unnecessary repainting. This data-driven approach lowers direct maintenance costs and keeps aircraft in the air longer, thereby increasing overall fleet availability. Furthermore, the drones can be utilized during manufacturing and routine maintenance cycles to ensure coatings meet strict specifications from day one, which helps reduce costly rework.
From an environmental standpoint, extending the lifespan of aircraft coatings directly reduces the consumption of chemical paints. It also lowers the carbon footprint associated with the energy-intensive repainting process, aligning with broader aviation industry sustainability goals.
“Aerofleet Coatings Management has always been about giving airlines greater confidence in when and why they maintain or repaint their aircraft. The addition of the Iris CMX brings precise, consistent measurement into the process to strengthen the data that underpins our predictive models. It also allows us to support expert assessment with more objective, consistent and repeatable inspections, while improving the speed and efficiency of the inspection process.”
Industry Context and the Donecle Partnership
AkzoNobel’s Aerospace Coatings business initially launched the Aerofleet Coatings Management service in 2023. To solidify the technological foundation of the service, AkzoNobel acquired a minority stake in Donecle in October 2023. Donecle’s automated drone technology has been certified by major aviation regulatory bodies and manufacturers, including the FAA, EASA, Airbus, and Boeing.
The Rise of Automated MRO
The partnership highlights a growing trend of automation within the aviation sector. Donecle recently raised an additional €10 million in April 2026 to expand its AI capabilities and international footprint, according to reporting by Aviation Week Network. This funding signals strong market demand for automated, AI-driven inspection tools.
“We have already been collaborating to develop the new Aerofleet Coatings Management service and will be working closely with their teams in evolving this and other services to help keep our aerospace customers one step ahead of the competition.”
Claybrough has also recently noted at industry events that artificial intelligence is highly effective at finding small defects, allowing human inspectors and AI to combine for optimal results.
AirPro News analysis
We observe that the aviation Maintenance, Repair, and Overhaul (MRO) sector is rapidly shifting from reactive maintenance to predictive maintenance. The integration of tools like the Iris CMX drone reflects a broader industry reliance on “digital twins” and AI-driven data threads. By forecasting wear and tear before it becomes a safety or aesthetic issue, airlines are not only optimizing their operational budgets but also mitigating the safety risks associated with traditional manual inspections, which often require scaffolding and extensive downtime. The €10 million capital injection into Donecle further underscores investor confidence that drone-assisted MRO is transitioning from a niche innovation to an industry standard.
Frequently Asked Questions
How long does a drone inspection take with the new system?
According to AkzoNobel, when the Iris CMX and Iris GVI drones are operated simultaneously by a two-person team, a full exterior inspection of a narrowbody aircraft takes approximately 30 minutes.
What exactly does the Iris CMX drone measure?
The Iris CMX uses a three-in-one contact-based sensor to physically measure the dry film thickness, color data, and gloss of the aircraft’s paint.
What size fleets benefit most from this technology?
AkzoNobel states that the Aerofleet Coatings Management service is ideally suited for commercial airlines operating fleets of 100 aircraft or more.
Sources:
Photo Credit: AkzoNobel
MRO & Manufacturing
Honeywell Aerospace Orders Odysight.ai APU Visual Monitoring POC
Honeywell Aerospace and Odysight.ai launch a proof-of-concept for AI visual monitoring on APUs across 10,000+ aircraft.

Odysight.ai has secured a purchase order from Honeywell Aerospace to launch a proof-of-concept for an advanced visual monitoring system designed to enhance predictive maintenance on auxiliary power units.
Announced in a press release on June 18, 2026, the collaboration will evaluate the integration of Odysight.ai’s miniature visual sensors and edge AI analytics within Honeywell Auxiliary Power Units (APUs). The initiative targets the early detection of internal wear and damage, aiming to reduce unplanned downtime across a global installed base of more than 10,000 APUs in commercial and defense fleets.
Visual sensing technology in hard-to-reach areas
The proof-of-concept focuses on deploying ruggedized, miniature cameras in highly inaccessible sections of the APU, such as the air intake. These sensors are designed to provide continuous, real-time internal monitoring between scheduled maintenance intervals.
By capturing visual data from inside the operating unit, the system allows maintenance crews to identify foreign object damage, structural wear, corrosion, and partial flow restrictions before they escalate into critical failures. Odysight.ai Chief Executive Officer Yehu Ofer described the collaboration as an important step for the company.
“With APUs installed across nearly the entire global defense and commercial aircraft fleet, a successful proof of concept could open a compelling pathway to scale across one of the industry’s largest installed bases,” Ofer stated. “We see this as a potential starting point for broader integration opportunities across Honeywell Aerospace aviation portfolio.”
Expanding predictive maintenance footprint
The Honeywell agreement follows a series of recent expansions for Odysight.ai in the aerospace and defense sectors. In January 2026, the Israel-based company received two pilot orders from a major defense customer to monitor aerial platforms, including an operational combat helicopter.
In April 2026, Odysight.ai signed a commercial collaboration agreement with GACI Technologies to introduce its predictive maintenance solutions to the French aerospace market. Concurrently, Honeywell Aerospace has been advancing its own digital maintenance capabilities. Also in April 2026, maintenance provider Revima signed a five-year agreement with Air Astana Group to service Honeywell 131-9A APUs, incorporating digital predictive maintenance tools to optimize lifecycle costs.
AirPro News analysis
We view the integration of visual edge artificial intelligence into APU maintenance as a logical progression in the industry’s shift toward condition-based monitoring. Traditional predictive maintenance relies heavily on vibration, temperature, and pressure sensors, which often detect anomalies only after physical degradation has begun.
By introducing direct visual confirmation into the diagnostic loop, operators can potentially bridge the gap between sensor alerts and physical borescope inspections. If the proof-of-concept proves successful in the harsh operating environment of an APU, it could validate the broader use of embedded visual sensors across other critical aircraft systems, reducing the reliance on routine, labor-intensive teardowns.
Sources: Odysight.ai Inc. via GlobeNewswire
Photo Credit: Odysight.ai Inc.
MRO & Manufacturing
GE Aerospace Reports $210B Backlog on Spare Parts Surge
GE Aerospace Q2 2026 update: $210B backlog, 40% spare parts order surge, defense milestones, and hybrid electric engine progress.

GE Aerospace reported a total company backlog exceeding $210 billion, driven by a 40 percent year-over-year surge in spare parts orders between early March and mid-May 2026.
In a second-quarter investor update published on June 8, 2026, the manufacturer detailed strong commercial aftermarket demand and outlined recent milestones across its military and advanced technology portfolios. The update followed recent executive appearances, including a May 27, 2026, presentation at the Bernstein Strategic Decisions Conference and a June 7, 2026, interview with Chairman and CEO Larry Culp at the International Air Transport Association (IATA) conference in Rio de Janeiro, Brazil.
Commercial aftermarket demand drives backlog
Commercial services now account for over $170 billion of the company’s total backlog. GE Aerospace reported a 30 percent increase in Commercial Engines and Services (CES) internal shop visit (ISV) revenue over the past 12 months. Spare parts revenue grew by more than 25 percent during the same period.
The manufacturer highlighted the longevity of its CFM56 engine program, noting the average fleet age remains under 15 years. The company projects that 80 percent of CFM56 shop visits over the next few years will come from engines under 20 years old. For newer generation powerplants, GE Aerospace expects the LEAP engine installed base to more than double between 2025 and 2030. In the widebody sector, the GEnx engine program maintains a life-of-program win rate exceeding 75 percent.
“These are encouraging indicators that underlying services demand remains robust. We are confident in our outlook and remain on track to deliver the high end of our full-year guidance.”
The company is scheduled to host its second-quarter earnings call on July 16, 2026, where it will provide further financial details.
Defense portfolio and advanced propulsion milestones
GE Aerospace currently powers two-thirds of United States military combat and rotorcraft fleets. The company hosted a Defense & Propulsion Technologies showcase at its Lynn, Massachusetts facility, where it reported a 30 percent engine output increase in 2025 achieved without additional headcount. The manufacturer projects that advanced defense programs will account for 25 percent of its defense revenue by 2035.
The investor update detailed several advancements in military propulsion programs. GE Aerospace completed the Assembly Readiness Review for the XA102 adaptive cycle engine, advancing the U.S. advanced combat propulsion program to prototype development. In the Collaborative Combat Aircraft (CCA) sector, the U.S. Air Force awarded the company a contract to complete a Preliminary Design Review (PDR) for a medium thrust CCA utilizing the GE426 engine. Concurrently, the GEK1500 engine, developed in partnership with Kratos Defense & Security Solutions for a lower thrust CCA, was selected to move to the PDR phase.
Next-generation technology and AI integration
The company reported progress on several experimental and next-generation propulsion initiatives. GE Aerospace demonstrated a generative artificial intelligence application capable of producing a preliminary hypersonic ramjet engine design in seconds, a development intended to compress early design work timelines.
In the electric and hybrid propulsion sector, the manufacturer partnered with BETA Technologies to develop a turbogenerator for the MV250 autonomous military logistics vertical takeoff and landing (VTOL) aircraft. GE Aerospace also completed the first ground test of a megawatt-class hybrid electric engine as part of the National Aeronautics and Space Administration (NASA) Electrified Powertrain Flight Demonstration (EPFD) project.
AirPro News analysis
We note that the 40 percent spike in spare parts orders reflects broader commercial aviation industry constraints. With new aircraft deliveries delayed across the manufacturing sector, operators are investing heavily to keep existing, older fleets operational. The CFM56 data provided by GE Aerospace illustrates this dynamic clearly, as airlines commit to major shop visits for engines that might otherwise have faced retirement in a more fluid delivery environment.
On the defense side, the rapid progression of the GE426 and GEK1500 engines through the Preliminary Design Review phase underscores the U.S. Air Force’s prioritization of the Collaborative Combat Aircraft program. The integration of generative AI into hypersonic ramjet design suggests manufacturers are aggressively seeking ways to shorten the traditional, decades-long military engine development cycle to meet emerging defense requirements.
Sources: GE Aerospace
Photo Credit: GE Aerospace
MRO & Manufacturing
American Airlines Tulsa Maintenance Base Turns 80
American Airlines marks 80 years of its Tulsa MRO base, now the world’s largest commercial aircraft maintenance facility.

On June 18, 2026, American Airlines (AA) marked the 80th anniversary of its Tech Ops – Tulsa maintenance facility at Tulsa International Airport (TUL), celebrating a site that has grown from a post-war surplus plant into the largest commercial aircraft maintenance base in the world.
In a press release issued to commemorate the milestone, the carrier highlighted the facility’s evolution and its role as the backbone of the airline’s technical operations. The 260-acre complex currently employs nearly 5,000 team members and continues to expand following a series of recent capital investments and workforce additions aimed at supporting the airline’s Boeing 737 and Boeing 787 fleets.
Historical growth and operational scale
The origins of the Tulsa base date back to 1945 when the United States government listed a military aircraft plant as surplus property. American Airlines negotiated a lease with the City of Tulsa and officially opened the maintenance base in 1946, relocating its maintenance and engineering operations from LaGuardia Airport (LGA) in New York.
Today, the property spans more than 260 acres and is anchored by four of the original hangars, which remain in active use. The facility handles a significant portion of the airline’s heavy maintenance, overhaul, and repair work.
Kevin Brickner, Senior Vice President of Technical Operations for American Airlines, praised the workforce in the anniversary announcement, noting that the facility remains a cornerstone of the airline’s aircraft maintenance operation.
“Our team of skilled aviation maintenance professionals in Tulsa and across our system is the best in the business, and they set the standard for safety, quality and ingenuity. We wouldn’t be where we are today without our team members, the City of Tulsa and the State of Oklahoma.”
Recent capital investments and fleet support
The 80th anniversary follows a period of sustained financial investment in the Tulsa infrastructure. In May 2025, the Tulsa Municipal Airport Trust issued a $400 million special facility revenue bond offering, guaranteed by American Airlines Group, to finance major improvements to the overhaul and maintenance base. This funding built upon a December 2023 award of $22 million from the State of Oklahoma’s Business Expansion Incentive Program, which was directed toward an ongoing $350 million improvement project.
These capital improvements have been accompanied by workforce expansion to support specific aircraft types. In September 2024, the airline added 227 aircraft maintenance technicians and more than 100 support staff to the Tulsa base. This personnel increase was designed to establish an additional Boeing 737 overhaul line and facilitate the return of a Boeing 787 heavy maintenance check line to the facility.
To maintain a pipeline of skilled technicians, American Airlines formalized a partnership with Tulsa Tech in 2024. The agreement provides interview opportunities for top students and included the airline’s sponsorship of the school’s adult student team at the 2026 Aerospace Maintenance Council Competition.
AirPro News analysis
The sustained investment in Tech Ops – Tulsa highlights a broader industry trend where major carriers are consolidating heavy maintenance capabilities at established, centralized hubs rather than fragmenting the work across smaller regional stations. By securing municipal bonds and state grants, American Airlines has effectively leveraged public-private partnerships to modernize an 80-year-old footprint without bearing the entire capital expenditure upfront.
Furthermore, bringing a Boeing 787 heavy maintenance check line back to Tulsa indicates a strategic preference for keeping complex, widebody maintenance in-house where the airline has direct oversight of quality control and turnaround times. As the global supply chain for aircraft parts and maintenance, repair, and overhaul (MRO) services remains constrained, maintaining the world’s largest internal commercial aircraft maintenance base provides American Airlines with a distinct operational buffer against external delays.
Sources: American Airlines
Photo Credit: American Airlines
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