MRO & Manufacturing
Rolls-Royce and Air China Launch BAESL MRO Facility in Beijing
Rolls-Royce and Air China opened BAESL, a new MRO joint venture in Beijing, servicing Trent engines starting early 2026 with full capacity in the 2030s.

Rolls-Royce and Air China Officially Open BAESL MRO Facility in Beijing
On December 10, 2025, Rolls-Royce and Air China celebrated the official opening of Beijing Aero Engine Services Limited (BAESL), a new 50/50 joint venture located in the Beijing Capital International Airport Economic Zone. This state-of-the-art Maintenance, Repair, and Overhaul (MRO) facility marks a significant milestone as Rolls-Royce’s first dedicated engine overhaul shop in mainland China.
According to the official announcement, the facility is designed to address the increasing demand for widebody aircraft maintenance in the region. Operations are scheduled to begin in early 2026, with the facility ramping up to full capacity by the mid-2030s. At that stage, BAESL is expected to handle up to 250 engine shop visits annually and employ approximately 800 staff members.
During the opening ceremony, the Civil Aviation Administration of China (CAAC) granted BAESL its Maintenance Organisation Certificate (MOC). This certification formally authorizes the joint venture to perform commercial overhaul services, integrating it into Rolls-Royce’s global MRO network alongside existing facilities in Hong Kong, Singapore, and Germany.
Operational Scope and Capabilities
The new facility covers an area of over 80,000 square meters (approximately 861,000 square feet) and represents an investment reported at approximately CNY 2.2 billion (USD ~315 million). It is specifically equipped to service three major engine types within the Rolls-Royce Trent family:
- Trent 700: Powering the Airbus A330.
- Trent XWB-84: Powering the Airbus A350-900.
- Trent 1000: Powering the Boeing 787 Dreamliner.
Capacity and Network Integration
Rolls-Royce stated that BAESL serves as a critical pillar in its strategy to expand global MRO capacity. By the mid-2030s, the facility aims to support the long-term service demands of the company’s growing installed engine fleet. The joint venture joins HAESL (Hong Kong), SAESL (Singapore), and N3 (Germany) as the fourth authorized joint-venture overhaul facility in the manufacturer’s global network.
“The opening of BAESL not only supports our long-term growth in the Chinese market, but also contributes to our ambition to significantly increase our global MRO capacity by 2030. China is one of the largest and fastest growing widebody markets in the world and is also key to Rolls-Royce.”
Paul Keenan, Director – Commercial Aviation Aftermarket Operations, Rolls-Royce
Strategic Importance and Sustainability
China represents Rolls-Royce’s third-largest single-country market. According to company data, Rolls-Royce engines power 60% of China’s widebody fleet, and approximately 20% of all Trent engines delivered globally are currently in service within the region. Establishing a local hub allows the company to reduce the need to transport engines overseas for maintenance, thereby improving turnaround times for Chinese airlines.
Environmental Impact
The facility has been awarded LEED Platinum certification, the highest standard for green building design. By servicing engines locally in Beijing rather than shipping them to Europe or other parts of Asia, the joint venture significantly reduces the carbon emissions associated with logistics and transportation. The shop also features advanced digital systems and automated tooling to ensure high precision and efficiency.
AirPro News Analysis
We observe that the opening of BAESL represents a strategic deepening of ties between Western aerospace manufacturers and the Chinese aviation industry, despite broader geopolitical complexities. For Air China, this vertical integration into the high-value MRO supply chain reduces reliance on foreign maintenance centers and captures value from the forecasted doubling of China’s commercial fleet by 2043.
Furthermore, the localization of MRO services aligns with a global industry trend toward regionalizing supply chains to mitigate disruption risks. By securing domestic overhaul capabilities for the Trent XWB and Trent 1000, Chinese carriers can ensure higher fleet availability and operational resilience.
Frequently Asked Questions
- When will BAESL begin operations?
- Operations are set to commence in early 2026, following the official opening on December 10, 2025.
- Which engines will be serviced at the new facility?
- The facility will service the Rolls-Royce Trent 700, Trent XWB-84, and Trent 1000 engines.
- Who owns the BAESL facility?
- BAESL is a 50/50 joint venture between Rolls-Royce and Air China.
Sources: Rolls-Royce
Photo Credit: Rolls-Royce
MRO & Manufacturing
Airbus A350F Manufacturing Network Spans Five Countries
Airbus details the A350F freighter supply chain across the UK, Spain, France, Germany, and the US, with final assembly in Toulouse.

Airbus has outlined the distributed global manufacturing footprint for its new A350F freighter, detailing a supply chain that spans five nations and culminates at the Final Assembly Line in Toulouse, France.
In a press release issued on July 23, 2026, the European aerospace manufacturer provided a comprehensive overview of the production process for the large widebody cargo aircraft. Based on the Airbus A350-1000 airframe, the A350F is designed to carry a maximum payload of 111 tonnes over a range of 8,700 kilometres. The manufacturer states the aircraft will provide a minimum 20 percent reduction in fuel consumption and carbon emissions compared to current in-service freighters. Airbus is currently manufacturing two A350F aircraft for a flight testing campaign scheduled to run through 2027.
European and transatlantic production network
The Manufacturing strategy for the A350F relies on specialized facilities across the United Kingdom, Spain, France, Germany, and the United States. In the United Kingdom, facilities in Filton and Broughton are responsible for engineering and manufacturing the carbon-fibre wingset and the equipped gear beam. Airbus completed the first A350F wingset in Broughton on June 2, 2025. French facilities handle the engine pylons in Saint-Eloi, complex aerostructures across Saint-Nazaire, Rochefort, Nantes, and Méaulte, and fully equipped front and centre fuselages in Montoir-de-Bretagne.
German operations produce the forward and aft fuselage sections across Stade, Augsburg, and Nordenham before assembly in Hamburg. Germany is also responsible for the vertical tail plane, upper wing covers, and the surround structure and actuation system for the main deck cargo door. In the United States, component panels are manufactured at specialist facilities that Airbus integrated from Spirit AeroSystems in 2025. Components from all locations are transported to the Final Assembly Line (FAL) in Toulouse by air, land, and sea, heavily utilizing the Airbus BelugaXL air transporter.
Spanish facilities deliver critical composite structures
Spain plays a central role in the A350F program, contributing the rear fuselage, horizontal stabiliser, lower wing cover, belly fairing, and the main deck cargo door. Airbus completed the first horizontal stabiliser for the freighter in Spain on July 23, 2025.
A major engineering focus has been the main deck cargo door, which features a clear opening width of 4.3 metres and a height of 3.15 metres. Airbus completed the manufacturing and assembly of the first door in Illescas, Spain, on April 23, 2026, before delivering it to the Toulouse FAL for integration into the first test aircraft. Ricardo Rojas, President of Airbus Commercial Aircraft in Spain, described the Delivery as “the result of years of preparation and extensive teamwork,” highlighting the Illescas plant’s decades of expertise in composite materials. Testing of the cargo loading and main deck door actuation systems began on May 11, 2026.
AirPro News analysis
The detailed breakdown of the A350F manufacturing footprint highlights the immense logistical coordination required to bring a new widebody freighter to market. By distributing the production of massive composite structures across specialized European and American facilities, Airbus is leveraging its existing A350-1000 industrial base while integrating new capabilities specific to the Cargo-Aircraft market. We view the successful delivery of the massive 4.3-metre-wide main deck cargo door as a critical de-risking milestone for the program. The integration of former Spirit AeroSystems facilities into the direct Airbus supply chain also demonstrates a strategic consolidation of critical aerostructure manufacturing as the company prepares for the A350F flight test campaign.
Sources: Airbus
Photo Credit: Airbus
MRO & Manufacturing
NPAS Orders Two More Airbus H135s, Fleet Renewal Reaches Nine
UK National Police Air Service expands its Airbus H135 order to nine helicopters under a six-year exclusive supply contract.

The United Kingdom’s National Police Air Service (NPAS) has expanded its fleet renewal program with a firm order for two additional Airbus H135 helicopters, bringing the total number of new H135s on order to nine.
Announced in a press release on July 20, 2026, at the Farnborough International Airshow, the agreement builds on a 2025 Framework Contract negotiated alongside BlueLight Commercial. That contract established Airbus as the exclusive helicopter supplier for NPAS for a period of up to six years. The two newly ordered rotorcraft are scheduled to arrive at Airbus Helicopters’ Oxford facility for police-specific configuration in 2028.
Modernizing the UK police aviation fleet
NPAS currently operates a mixed fleet comprising 16 Airbus H135 and four Airbus H145 helicopters. These aircraft operate from 14 locations to support 43 police forces across England and Wales. The fleet renewal program aims to replace older airframes and standardize the technology available to airborne law enforcement crews.
The first two Airbus H135 helicopters from the initial renewal order arrived at the Airbus Helicopters facility in the UK in April 2026 to begin their policing customization process.
“These aircraft will provide a modern, resilient and effective capability for policing, supporting our crews as they respond to incidents, assist officers on the ground and protect the public,” said Chief Superintendent Fiona Gaffney, Accountable Manager for NPAS. “Together with our partners, we are building a fleet that will serve policing and the public for many years to come, ensuring NPAS remains ready to meet the evolving demands of operational policing.”
Avionics upgrades and Farnborough context
The incoming H135 helicopters will be equipped with the Airbus Helionix avionics system. To prepare for the transition, NPAS pilots have already commenced familiarization flights and training on the new suite. The Helionix system is designed to reduce pilot workload and improve situational awareness during complex law enforcement operations.
Richard Atack, Managing Director of Airbus Helicopters in the UK, stated that the company’s Oxford facility will utilize its design and customization expertise to equip the fleet with the latest security and policing technology.
The NPAS order was one of several rotorcraft agreements announced by Airbus on the opening day of the Farnborough International Airshow. The manufacturer also secured an order for eight Airbus H145 helicopters from Saudi Arabia’s The Helicopter Company (THC).
AirPro News analysis
The decision by NPAS to exercise options for additional H135s underscores the operational value of fleet commonality. By committing to a single manufacturer through the 2025 Framework Contract, NPAS simplifies its maintenance, repair, and overhaul (MRO) requirements while streamlining pilot training. The transition to the Helionix avionics suite across the new airframes will likely yield long-term safety and efficiency benefits for crews operating in high-workload urban environments. We view this incremental order as a strong indicator that the initial customization and integration phases of the fleet renewal program are proceeding according to schedule.
Sources: Airbus
Photo Credit: Airbus
MRO & Manufacturing
FDH Aero and Gardner Aerospace Sign Five-Year Airbus Supply Deal
FDH Aero and Gardner Aerospace announce a five-year global supply partnership covering Airbus programs across five countries.

FDH Aero and Gardner Aerospace announced a five-year global supply partnership on July 23, 2026, to support all Airbus commercial single-aisle and twin-aisle aircraft programs. The agreement expands an existing relationship to provide direct line feed, kitting, and C-class commodity management services across five countries.
In a press release issued by FDH Aero, the supply chain solutions provider confirmed the long-term agreement will support Gardner Aerospace facilities in the United Kingdom, France, Poland, India, and China. The partnership aims to streamline manufacturing operations, support production ramp-ups, and minimize overproduction and excess inventory for Airbus platforms, including the Airbus A320neo, Airbus A330neo, and Airbus A350.
Expanding the European and Asian supply chain
The new contract builds upon a previous expansion signed on June 18, 2025. That earlier agreement facilitated the phased transfer of commercial aircraft programs to a new Gardner Aerospace manufacturing facility in Bengaluru, India. To support the regional growth tied to Airbus frame and wing parts production, FDH Aero established a dedicated Bengaluru office for its electronics and hardware divisions.
The July 2026 agreement broadens this scope globally. Ray Venables, Head of Sourcing at Gardner Aerospace, stated the partnership reinforces the company’s commitment to building a resilient supply chain.
“By enhancing our direct line feed and C-class commodity management across Europe and Asia, we’re improving efficiency, increasing supply resilience, and ensuring we continue to support our Airbus programs with the agility and precision our customers expect,” Venables said.
Operational integration and commodity management
Under the five-year agreement, FDH Aero will integrate its supply chain services directly into Gardner Aerospace production lines. The focus on C-class commodities, which typically include fasteners, bearings, and standard hardware, is designed to ensure uninterrupted availability of high-volume components required for Airbus assembly.
Fred Short, Chief Growth Officer of FDH Hardware, noted the company is focused on delivering the reliability required to support Airbus commercial programs across multiple international borders.
“By implementing robust value-added services across their international sites, we are committed to delivering the reliability and efficiency required to seamlessly support their Airbus commercial programs,” Short said.
AirPro News analysis
We view this five-year agreement as a direct response to the ongoing supply chain pressures facing major aerospace manufacturers. As Airbus pushes to increase production rates across its A320neo and widebody families, Tier 1 suppliers like Gardner Aerospace require highly synchronized logistics to prevent bottlenecks. By locking in a long-term commodity management contract with FDH Aero, Gardner is positioning itself to absorb Airbus production ramp-ups without carrying the financial burden of excess inventory. The geographic spread of this agreement also highlights the industry’s continued reliance on a distributed, multinational manufacturing footprint to meet original equipment manufacturer targets.
Sources: FDH Aero (July 2026 Press Release)
Photo Credit: FDH Aero
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