Business Aviation
DAS Aviation Expands Landing Gear Repair Services for Business Jets
DAS Aviation adds landing gear repair, overhaul, and exchange programs covering major business jet models with expanded facilities and engineering support.

DAS Aviation, an FAA Part 145 Repair Station known for its structural and composite repair services, has officially expanded its portfolio to include landing gear repair, overhaul, and exchange programs for business jets. According to a company press release, the strategic move is designed to meet growing industry demand for rapid and reliable landing gear solutions.
To accommodate the new capabilities, the company has dedicated more than 90,000 square feet of tooling-enabled operational space across two of its strategic locations. This expansion positions DAS Aviation as a more comprehensive component repair partner for business aviation operators facing tightening replacement part availability.
Expanded Capabilities and Supported Aircraft
The newly announced services cover a wide array of popular business aircraft. In its official announcement, DAS Aviation detailed that its repair and overhaul capabilities now support platforms such as the Embraer Phenom 100 and 300, the Praetor 500 and 600, and the Legacy series. The company also covers Bombardier’s Challenger and Learjet families, alongside all King Air models.
Additionally, the company has introduced exchange programs for several Dassault Falcon models, the Bombardier Global series, the Gulfstream IV, and the Piaggio P180 Avanti. To ensure technical reliability across these platforms, DAS Aviation stated it has deployed a team of 25 engineers dedicated to the expanded landing gear programs.
Looking ahead, the company plans to further invest in advanced plating technologies. These planned investments include chrome, CAD, zinc-nickel, electroless-nickel, and high-velocity oxygen fuel (HVOF) plating, which the press release notes are critical for enhancing component longevity as aircraft age.
Leadership Perspectives and Industry Impact
Company executives emphasized that the expansion aligns with their broader goal of reducing turnaround times for operators. Dan Podojil, Senior Vice President of DAS Aviation, noted in the release that the new capabilities allow the company to deliver rapid, engineering-backed reliability to its customers.
“Turn time and return to service, along with safety, are our core focus. We are a business built on solutions, and this expansion exemplifies our focus on being the business aviation leader in landing gear support and reducing turnaround times,” Podojil said in the company statement.
Jon Hein, the company’s Landing Gear Contact, added that integrating these services provides true full-service coverage for their clients.
“This expansion is a milestone for DAS Aviation and for our customers who require faster, more reliable landing gear support. By aligning our capabilities with the rest of our portfolio, we’re delivering true full‑service coverage and strengthening safety, turn times, and problem‑solving across the board,” Hein stated.
AirPro News analysis
We view this expansion by DAS Aviation as a timely response to ongoing supply chain constraints within the business aviation sector. As aging fleets require more intensive maintenance and replacement parts become harder to source, independent repair stations that can offer end-to-end services, from structural repairs to landing gear overhauls, are gaining a competitive edge.
By dedicating 90,000 square feet specifically to landing gear operations and backing it with a 25-person engineering team, DAS Aviation is signaling a serious commitment to capturing market share in the specialized component repair space. The planned investments in advanced plating technologies further indicate a long-term strategy to handle complex, high-wear components in-house, reducing reliance on third-party vendors and potentially improving overall turnaround times for operators.
Frequently Asked Questions
What aircraft are covered under DAS Aviation’s new landing gear exchange program?
According to the company’s press release, the exchange program covers the Falcon 50/50EX, Falcon 2000 series, Falcon 900C/900EX, Global 5000/XRS/5500/6000/6500, Gulfstream IV, and Piaggio P180/P180 II Avanti.
Where are DAS Aviation’s facilities located?
The company operates out of Cedar Hill, Texas, and Solon, Ohio, which together feature 100,000 square feet of repair shop space. They also maintain a newly established facility in Collinsville, Illinois, with over 44,000 square feet of inventory space.
Sources
Photo Credit: DAS Aviation
Business Aviation
Hybrid-Electric Propulsion for Long-Range Business Jets
NBAA-highlighted research shows hybrid-electric systems could cut emissions on large-cabin bizjets, with certification gaps remaining.

This article summarizes reporting by the National Business Aviation Association.
A peer-reviewed study highlighted by the National Business Aviation Association (NBAA) in its July/August 2026 publication indicates that parallel hybrid-electric propulsion systems could deliver substantial emissions reductions for large-cabin business jets in the near term. The research challenges the prevailing industry assumption that Electric-Aviation technologies are strictly limited to short-range or light aircraft applications.
Authored by Piper Aircraft structural design engineer Ambar Sarup, the paper explores the engineering hurdles of integrating hybrid-electric propulsion (HEP) into long-range platforms. Sarup began the research at the University of Illinois in 2022 by modeling HEP applications for a Gulfstream GV, later expanding the scope to provide a generic framework for the business aviation sector.
Bridging the energy density gap
The primary technical barrier to electrified long-range flight remains the stark difference in energy density between traditional aviation fuel and current battery technology. According to Dr. Jeff Belt, an aircraft battery consultant with Electrochem Technologies LLC, Jet A fuel provides approximately 12,000 watt-hours per kilogram (Wh/kg). The most advanced battery cells currently available offer between 300 and 400 Wh/kg.
Belt noted that battery technology alone cannot currently impact long-distance flight. While Bloomberg data cited by Belt projects a 3 percent to 5 percent annual increase in battery specific energy, the performance gap necessitates a hybrid approach.
Sarup advocates for a parallel system where a conventional turbofan engine and electric motors assist one another. Because the turbofan handles the majority of the thrust requirements, the necessary electric components remain relatively small. The research models a 3,400-nautical-mile flight, such as a route from New York to London. If just 5 percent of the propulsion energy comes from a hybrid-electric system, the aircraft would save 1,900 pounds of fuel and eliminate 6,000 pounds of carbon emissions.
Ground operations and emerging market entrants
Beyond in-flight propulsion assistance, alternative operational concepts offer immediate efficiency gains. Belt proposed utilizing battery power exclusively for ground operations and taxiing. The aircraft would then recharge the batteries during flight and use electric power again after landing. This method requires only small electric motors and batteries that weigh slightly more than the fuel they replace.
The broader industry is already advancing similar concepts. France-based Beyond Aero completed a preliminary design review for a Hydrogen-electric business jet targeting an 800-nautical-mile range with a capacity of six to eight passengers. Concurrently, Boeing-backed startup Evio is developing a regional airliner that utilizes a hybrid-electric propulsion system from Pratt & Whitney Canada.
Navigating Certification frameworks
Hardware development is only part of the challenge. Both Sarup and Belt emphasized the critical need for established certification pathways from the Federal Aviation Administration (FAA) and the European Union Aviation Safety Agency (EASA).
The FAA issued harmonization document AC-21.17-4, which clarifies the regulatory status of electric aircraft components. While Technical Standard Orders (TSOs) exist for various electrical parts, the agency has not established a TSO specifically for propulsion batteries. Consequently, Manufacturers must certify these batteries as an integrated part of the aircraft rather than as standalone components.
Despite these regulatory and technical hurdles, Sarup remains optimistic about the scalability of the technology.
“I think the biggest misconception is that hybrid-electric propulsion is limited to smaller, shorter-range aircraft. That’s not true. We can get the range. We can get the speed. And we can get the performance to meet the needs of tomorrow’s long-range business aircraft,” Sarup stated.
AirPro News analysis
We view the transition toward parallel hybrid-electric systems as the most pragmatic stepping stone for business aviation sustainability. While fully electric long-haul flight remains constrained by the physics of battery energy density, utilizing electric motors to supplement turbofans during peak thrust demands or ground operations offers a realistic path to lower emissions. The lack of a dedicated FAA TSO for propulsion batteries will likely force original equipment manufacturers into complex, aircraft-level certification programs. This regulatory reality may dictate the pace of hybrid-electric adoption more than the underlying technology itself.
Photo Credit: Pratt & Whitney
Business Aviation
Gulfstream G800 Sets Farthest Fastest Business Jet Flight Record
The Gulfstream G800 flew 8,303 nautical miles from Melbourne to Moline in 16 hours 56 minutes at Mach 0.85.

Gulfstream Aerospace Corp. announced on July 1, 2026, that its Gulfstream G800 ultra-long-range jet completed the farthest and fastest flight in business aviation history, traveling 8,303 nautical miles from Melbourne, Illinois.
The milestone flight, which took place on June 28, 2026, validates the aircraft’s advertised maximum range of 8,200 nautical miles. In a press release issued by the manufacturers, Gulfstream also confirmed the G800 recently secured the company’s 800th city-pair speed record during a separate flight from Iceland to the United States.
Record-breaking ultra-long-range performance
The record-setting flight from Melbourne to Moline covered 8,303 nautical miles (15,377 kilometers) in 16 hours and 56 minutes. The aircraft maintained an average cruise speed of Mach 0.85 throughout the journey. This distance slightly exceeds the official 8,200-nautical-mile range specification for the G800 at that speed.
Earlier in June 2026, the G800 achieved Gulfstream’s 800th overall city-pair speed record. The aircraft flew from Reykjavik, Iceland, to Savannah, Georgia, covering 2,973 nautical miles (5,505 kilometers) in 5 hours and 52 minutes at an average cruise speed of Mach 0.91.
“Reaching our 800th city pair speed record and completing the farthest fastest flight in our industry’s history demonstrates the strength of our next-generation fleet and the advanced capabilities of the G800,” said Mark Burns, President of Gulfstream Aerospace Corp.
G800 fleet integration and specifications
Since officially entering service in August 2025, the G800 has accumulated 15 individual speed records. The broader Gulfstream fleet has now achieved a total of 815 speed records to date. The G800 was designed to succeed the G650 family, which saw its final production unit completed in February 2025.
The G800 features a maximum operating speed of Mach 0.935. Its official range profile includes 8,200 nautical miles (15,186 kilometers) at Mach 0.85 and 7,000 nautical miles (12,964 kilometers) at a high-speed cruise of Mach 0.90. The aircraft cabin is designed to maintain an altitude of 2,840 feet (866 meters) while flying at 41,000 feet (12,497 meters). The environmental control system replenishes the cabin with 100% fresh air every two to three minutes, and the fuselage incorporates 16 panoramic oval windows.
While Gulfstream focuses on its next-generation deliveries, the manufacturer continues to support its legacy fleet. On July 1, 2026, Gogo Inc. announced that Gulfstream received a Federal Aviation Administration (FAA) Supplemental Type Certificate (STC) to install Gogo Galileo HDX connectivity systems on existing G650 and G650ER aircraft.
AirPro News analysis
We view these record flights as critical validation steps for Gulfstream as it transitions its customer base from the legacy G650ER to the next-generation G800 platform. Proving that the aircraft can exceed its 8,200-nautical-mile paper specification in real-world operations provides a strong marketing advantage in the highly competitive ultra-long-range sector. The Melbourne to Moline flight likely benefited from favorable tailwinds to achieve the 8,303-nautical-mile distance, but the sustained Mach 0.85 cruise over nearly 17 hours effectively demonstrates the maturity of the airframe and its propulsion system just under a year after entering service.
Sources: Gulfstream Aerospace Corp.
Photo Credit: Gulfstream
Business Aviation
Bridger Aerospace Integrates TracPlus FireFlyte Across Fleet
Bridger Aerospace adopts TracPlus FireFlyte to automate mission data capture across its aerial firefighting fleet for 2026.

Bridger Aerospace Group Holdings, Inc. has integrated the TracPlus FireFlyte platform across its entire aerial firefighting fleet to automate mission data capture ahead of the peak 2026 fire season.
Announced on June 30, 2026, in a joint press release, the agreement transitions the operator from manual estimation to automated tracking of drop locations, flight paths, and aircraft performance. The integration aligns the private contractor with data standards currently utilized by major government agencies.
Fleet-wide integration and data capabilities
The FireFlyte software will unify data across Bridger Aerospace’s mixed fleet. This includes six CL-415EAF Super Scooper amphibious Commercial-Aircraft, which can draw up to 1,412 gallons of water per pass. The system will also track the company’s Air Attack and Multi-Mission aircraft, which include Pilatus PC-12, Beechcraft King Air 350, and Daher Kodiak turboprops equipped with imaging and infrared systems.
FireFlyte records mission parameters automatically from the moment an aircraft becomes airborne until it lands. Captured data includes position, time, firefighting mode, and drop lines. The system generates an Aerial Firefighting Report at the source, eliminating the need for post-flight reconstruction.
By bringing all aircraft onto a single operational picture, a CL-415EAF on a suppression run and an Air Attack aircraft providing overhead coordination appear in the same view for pilots, ground coordinators, and agency partners.
“For Bridger, the goal is not just operational awareness, but also continuous improvement. Mission data from FireFlyte allows us to make sure every aircraft, on every fire, is performing at the highest possible level. Fireflyte also enhances our situational awareness so we can increase our focus on safe operations by using data to highlight trends and maintain our high tempo in the field. This visibility gives us the best possible data to perform our mission to protect what matters: lives, property, and the environment,” said Sam Davis, Chief Executive Officer of Bridger Aerospace.
Aligning with government agency standards
The adoption of automated mission recording reflects a broader shift in the aerial firefighting sector. Government entities, including the California Department of Forestry and Fire Protection (CAL FIRE) and Australia’s national firefighting program, have already mandated complete automated mission records.
TracPlus Global Chief Executive Officer Todd O’Hara, who assumed his role on May 1, 2026, noted that private operators are now adopting the same standards to improve safety and efficiency.
“The industry is shifting toward automated, complete mission records. Agencies like CAL FIRE and Australia’s national program are already there. What’s changing now is that operators are making the same move. Bridger is leading that from the front. By capturing every mission automatically, the same way the major agencies do, they can focus on what they do best; flying the mission and keeping communities safe,” O’Hara said.
AirPro News analysis
We view the integration of automated data capture as a necessary evolution for private aerial firefighting contractors. As federal and state agencies demand higher accountability for contract performance, the ability to prove drop efficacy and sequence tracking becomes a competitive advantage. Bridger Aerospace’s move to unify its CL-415EAF suppression aircraft and its intelligence-gathering turboprops into a single data stream reduces the communication friction between overhead coordination and active drop assets. This level of transparency is likely to become a baseline requirement for future federal firefighting contracts.
Sources: TracPlus
Photo Credit: Bridger Aerospace
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