MRO & Manufacturing
Novaria Group Acquires Precision Aero to Enhance Aerospace Safety Components
Novaria Group acquires Precision Aero’s fusible plug business, strengthening aerospace safety and supply chain resilience in the US aerospace sector.

Novaria Group’s Strategic Acquisition of Precision Aero: Strengthening Aerospace Safety and Supply Chain Resilience
On July 16, 2025, Novaria Group announced the acquisition of the aerospace fusible plug business from Precision Products Machining Group (PPMG), specifically through the purchase of its subsidiary, Precision Aero Corp (PAC). This transaction marks another step in Novaria’s ongoing strategy to consolidate critical aerospace component Manufacturers under its umbrella, reinforcing its role in the global aerospace supply chain.
Fusible plugs may not be widely known outside of aerospace engineering circles, but they play a pivotal role in Safety systems. With this acquisition, Novaria gains access to PAC’s proprietary manufacturing processes and specialized product lines, which are essential to the safe operation of aircraft wheel and brake systems. The move also reflects broader trends in aerospace Mergers and acquisitions (M&A), where companies are seeking to secure technology-driven, safety-critical assets.
As the aerospace industry continues to evolve with new technologies and increasing regulatory demands, the acquisition of PAC positions Novaria to better serve both commercial and defense aviation markets. The deal also ensures continuity for PAC’s operations, retaining its leadership and facilities in Troy, Ohio.
Understanding the Technical and Strategic Value
Fusible Plugs and Their Aerospace Importance
Fusible plugs are small yet critical components designed to prevent overpressure scenarios in aircraft systems. Typically made from brass or bronze and filled with a low-melting-point alloy, these plugs are engineered to melt under specific thermal conditions, releasing pressure in systems like aircraft wheels during high-temperature events such as emergency braking.
The activation temperature of these plugs is precisely calibrated, ranging from 281°F to 430°F, to ensure they only engage under extreme conditions. This thermal activation mechanism helps avoid catastrophic failures such as tire explosions or hydraulic system ruptures, making them indispensable in both commercial and military aviation.
Precision Aero has built its reputation on delivering these components with high reliability. The company employs ISO-certified processes and advanced testing methods, including differential scanning calorimetry, to ensure each plug meets strict performance standards. These capabilities have made PAC a trusted supplier for major aerospace OEMs and defense contractors.
“Fusible plugs are a silent guardian in aircraft safety, triggering only when needed, but critical to avoiding disaster.” – Aerospace Engineer, Skybrary
Precision Aero’s Market Footprint
Founded as a specialized division within PPMG, PAC has focused exclusively on developing and manufacturing safety-critical aftermarket components. Its core offerings include fusible plugs for aircraft wheels and brakes, which are used globally across commercial and military platforms.
PAC’s client base includes Tier 1 aerospace suppliers and maintenance, repair, and overhaul (MRO) providers. Its products are integrated into aircraft systems where tolerance for failure is virtually zero. The company’s expertise in metallurgy and high-precision machining has made it a go-to provider for components that demand both performance and compliance with stringent aviation regulations.
By maintaining its operations in Troy, Ohio, and retaining existing leadership, PAC ensures that its customer relationships and production capabilities remain uninterrupted post-acquisition. This continuity is critical in an industry where qualification cycles for safety components can span years.
Deal Mechanics and Strategic Implications
Acquisition Details and Leadership Statements
While the financial terms of the deal have not been disclosed, the acquisition aligns closely with Novaria’s strategy of acquiring niche manufacturers of mission-critical aerospace components. PAC will continue to operate under its current leadership and location, preserving its operational momentum and customer commitments.
According to Bryan Perkins, CEO of Novaria Group, “PAC’s technical expertise and proprietary products enhance our ability to serve key customers and expand our portfolio of safety-critical components.” This statement underscores Novaria’s emphasis on integrating high-value technologies into its broader manufacturing ecosystem.
Donald Brown, CEO of PPMG, expressed confidence in the transition, stating, “Novaria is well-equipped to take the company forward, and we’re confident PAC’s customers will benefit from this next chapter.” Such endorsements suggest a mutually beneficial transaction focused on long-term growth and customer satisfaction.
Strategic Fit within Novaria’s Portfolio
Novaria Group has a history of acquiring companies that complement its existing capabilities in aerospace fasteners, seals, connectors, and structural components. The addition of fusible plug technology rounds out its offerings in thermal and pressure management, an area of growing importance as aircraft systems become more integrated and complex.
Fusible plugs, while small, are vital to maintaining aircraft safety. Their inclusion in Novaria’s portfolio allows the company to offer more comprehensive solutions to OEMs and MROs, potentially bundling components and services for greater value.
This acquisition also strengthens Novaria’s position in the defense sector, where demand for certified, reliable components is increasing amid global geopolitical tensions and aging military fleets.
Broader Industry Context and Market Trends
M&A Activity in Aerospace and Defense
The aerospace and defense sector has seen a notable increase in M&A activity over the past year. According to Capstone Partners, the sector experienced a 15% year-over-year increase in deal volume in 2024, outpacing broader market trends. This surge is driven by a need for vertical integration, Supply-Chain resilience, and access to proprietary technologies.
Private equity firms and strategic buyers alike are targeting companies with strong IP and niche capabilities. Safety-critical component manufacturers, like PAC, are particularly attractive due to their high barriers to entry and consistent demand.
Valuation multiples for such companies have risen, with some deals reaching EBITDA multiples above 13x. This reflects investor confidence in the long-term value of aerospace safety solutions, especially as regulatory scrutiny and fleet modernization efforts intensify.
Fusible Plug Market Drivers
Several factors are contributing to the growing demand for fusible plugs and similar thermal-relief components. First, global aircraft deliveries continue to rise, with an 8% year-over-year increase reported in 2024. Second, many existing fleets are aging, requiring more frequent MRO interventions and component replacements.
Regulatory agencies like the FAA and DoD are also mandating enhanced safety systems in next-generation aircraft. These include stricter requirements for thermal and pressure management, creating a steady demand for certified fusible plugs.
As aircraft systems become more electrified and automated, the need for passive safety components, those that function without electronic input, will likely grow. Fusible plugs fit this profile, offering a fail-safe mechanism that requires no sensors or software to activate.
“In an era of digital complexity, passive safety components like fusible plugs offer simplicity and reliability that software cannot replicate.” – Deloitte Aerospace Outlook
Conclusion
Novaria Group’s acquisition of Precision Aero Corp represents a calculated move to strengthen its portfolio of safety-critical aerospace components. By integrating PAC’s specialized fusible plug technology, Novaria enhances its ability to deliver comprehensive, high-reliability solutions to aerospace OEMs and defense contractors.
The transaction also reflects broader trends in aerospace M&A, where consolidation and specialization are reshaping the supply chain. As the industry continues to evolve, companies like Novaria that invest in niche, high-value technologies will be well-positioned to support the next generation of aircraft and aerospace systems.
FAQ
What are fusible plugs used for in aircraft?
Fusible plugs are thermal relief devices used to prevent overpressure in aircraft systems, particularly in wheels and brakes. They melt at specific temperatures to release pressure safely.
Why did Novaria acquire Precision Aero Corp?
The acquisition aligns with Novaria’s strategy to expand its portfolio of safety-critical components and enhance supply chain resilience in the aerospace sector.
Will PAC continue to operate independently?
Yes, PAC will retain its leadership and continue operations at its Troy, Ohio facility under Novaria’s ownership.
Sources
MRO & Manufacturing
BAE Systems Completes 1,000th KC-135 Stratotanker Repair in Endicott
BAE Systems marked its 1,000th US Air Force KC-135 repair in Endicott, New York, as sole provider of the tanker’s fuel management system.

BAE Systems has completed its 1,000th US Air Force KC-135 Stratotanker repair at its facility in Endicott, New York, work that supports a tanker fleet whose last aircraft was delivered to the Air Force in 1965 and which, according to an Air Force fact sheet, Air Mobility Command manages at 396 aircraft.
The company announced the milestone in a press release dated November 6, 2026, describing it as part of a role in keeping the Air Force’s primary refueling fleet flying and operationally ready for more than 40 years. BAE, which says it is the sole provider of the tanker’s safety-critical Fuel Management System (FMS), did not say when the 1,000th repair was completed, over what period the repairs were made or which components they covered.
What BAE maintains on the KC-135
According to the release, BAE employees maintain the KC-135 Fuel Management Advisory Computer (FMAC) and the Integrated Fuel Management Panel (IFMP). The company says it provides maintenance of legacy hardware to prevent obsolescence, alongside modern upgrades intended to help the aircraft operate in contested airspace.
“Reaching this milestone for the KC-135 is a testament to our team’s technical expertise,” said Corson Witham, program manager for sustainment at BAE Systems, who also credited the strength of the system’s design. “By maintaining the reliability of these critical flight systems, we support the U.S. Air Force’s operational readiness goals.”
An FMS upgrade on offer
BAE said it has developed an FMS upgrade built around line-replaceable units (LRUs) that exceed future mean time between failure requirements. Its open architecture complies with the US Air Force’s Aviation Maintenance System Global Requirements Assurance framework, which the company said allows more flexibility for future upgrades and repairs.
The release does not say whether the Air Force has ordered the upgrade, how many aircraft it would cover or what it would cost. It also gives no contract name or value for the repair work itself.
BAE said the KC-135 work draws on 40 years of experience delivering safety-critical aeronautic systems, including fly-by-wire controls, fuel management controls, electronic engine controls, power management systems and other mission-critical avionics. Endicott is also the site of BAE’s new aircraft electrification facility, which AirPro News covered when it opened.
A tanker fleet delivered between 1957 and 1965
The KC-135 has served as the Air Force’s main aerial refueling aircraft for more than 60 years, according to the Air Force fact sheet published by MacDill Air Force Base. It refuels Air Force, Navy, Marine Corps and allied aircraft and can also carry patients on aeromedical evacuation missions. The Air Force bought the first 29 aircraft of a planned 732-aircraft fleet in 1954. The first aircraft flew in August 1956, the first production Stratotanker was delivered to Castle Air Force Base, California, in June 1957, and the last KC-135 was delivered in 1965.
More than 417 of the original KC-135As were re-engined with CFM International CFM-56 turbofans as the KC-135R or KC-135T. The fact sheet says the re-engined tankers offload 50% more fuel, are 25% more fuel efficient and cost 25% less to operate. Each CFM-56 produces 21,634 pounds of thrust, and the aircraft’s prime contractor is The Boeing Company. The last KC-135E retired in 2009.
Air Mobility Command manages 396 Stratotankers, according to the fact sheet, which lists 153 with the active-duty force, 171 with the Air National Guard and 72 with the Air Force Reserve. The tanker can transfer up to 200,000 pounds of fuel, nearly all of it through the flying boom operated from the rear of the aircraft, and some aircraft carry wingtip multipoint pods that can refuel two receivers at once. A drogue attached to the boom lets the tanker refuel probe-equipped aircraft. The basic crew is three, a pilot, a co-pilot and a boom operator, with a navigator added on some missions.
AirPro News has also reported on KC-135 fleet inspections after falsified certifications. BAE’s release does not address the fleet’s retirement timeline or say how long the company expects to support the FMS.
MRO & Manufacturing
HEGGEMANN and Deutsche Aircraft Validate New D328eco Landing Gear
HEGGEMANN and Deutsche Aircraft completed taxi and initial flight-test validation of a new landing gear for the Dornier 328 and D328eco.

HEGGEMANN AG and Deutsche Aircraft have completed taxi and initial flight-test validation of a new landing gear system for both the existing Dornier 328 fleet and the D328eco, the companies announced on November 5, 2026. The gear now moves into further certification work covering flight, structural, durability, braking, steering and operational testing.
In a press release dated November 5, 2026, issued from Büren and Weßling in Germany, Deutsche Aircraft described the result as a certification milestone reached after extensive ground and flight testing. The release also sets out the part played by HEGGEMANN, the development and industrial partner behind the gear, which is also the partner for serial production of landing gear shipsets for Dornier 328 aircraft already in service.
HEGGEMANN’s role on the programme
According to the release, HEGGEMANN provided the landing gear engineering for the programme. That work included concept development, structural design, drop-test campaigns, structural, performance and endurance trials, and full DO-160 environmental testing. The two companies have worked together since the D328eco programme began in 2020.
Dr. Christian Howe, CEO of HEGGEMANN AG, said the successful flight-test validation “confirms the robustness” of the landing gear system. HEGGEMANN said it will keep supporting Deutsche Aircraft until the D328eco enters service.
According to its company history, HEGGEMANN was founded in 1962 by Paul and Maria Heggemann as a local workshop that made metal frames for gliders, moved to its current site at Paderborn-Lippstadt Airport in 1995, and delivered its first landing gear systems, for Zeppelin and Grob, in 2000, when it also added an in-house drop-test rig. Its landing gear page lists engineering, manufacturing, testing and MRO (maintenance, repair and overhaul) services, a test facility in Paderborn working to EASA, FAA and DO-160G environmental standards, and EASA Part 145 approval for repair and overhaul.
From taxi runs to a first flight campaign
The November milestone follows Low-Speed Taxi (LST) and High-Speed Taxi (HST) testing and a first flight-test phase on a dedicated Dornier 328 test aircraft, which completed its initial development flight campaign in September 2026. In a press release dated September 8, 2026, Deutsche Aircraft said flight testing began on August 5, 2026, and that the legacy aircraft had completed its first five development flights, meeting all planned test objectives. That release, which AirPro News covered in its report on the first five testbed flights, said the aircraft had logged more than 15 hours with the new gear across flight and ground testing.
The new gear uses one concept for current and future aircraft. Deutsche Aircraft said the design aims to improve corrosion resistance and maintainability and to integrate proven subsystem technologies within the existing installation envelope.
Wolfgang Kuhl, Vice President Programs & Innovations at Deutsche Aircraft, said: “The successful validation of the new landing gear is an important step on our certification journey for the D328eco.”
Why Deutsche Aircraft wants control of the gear
Deutsche Aircraft said the milestone supports its strategy to secure full intellectual property control and engineering authority over the landing gear, which it expects to strengthen supply chain resilience and long-term product stewardship. The September release explained the reasoning. It said landing gear has been a recurring challenge in regional aviation, and that reliance on third-party suppliers and limited access to intellectual property can lead to spare parts shortages, complex lifecycle management and operational uncertainty.
In that release, the company said it had moved to a new landing gear supplier and obtained full intellectual property rights, placing the gear architecture under its direct engineering authority. Chief Executive Nico Neumann said bringing the system under the company’s direct control was intended to deliver greater reliability, resilience and long-term support.
For operators of the existing Dornier 328, Deutsche Aircraft listed three benefits in September: a common landing gear architecture across both generations, improved lifecycle support and maintainability, and better spare parts availability with more predictable lead times. The November release names HEGGEMANN as the partner for serial production of landing gear shipsets for existing Dornier 328 aircraft.
What comes next for the D328eco
Certification work continues with flight, structural, durability, braking, steering and operational testing, according to the November release. The September release listed the upcoming flight tests as braking and stopping-distance validation, steering and ground-handling evaluations, crosswind testing and unpaved runway testing, with high-load and structural testing and stress, durability and reliability evaluations among the certification assessments.
The gear programme runs alongside the industrial build-up for the D328eco. Deutsche Aircraft opened its Final Assembly Line at Leipzig/Halle Airport on September 29, 2026, an investment the company put at more than €100 million for a facility designed for up to 48 aircraft per year, as AirPro News reported on the Leipzig final assembly line opening. The company said that opening marked the programme’s transition from development to serial production, with Leipzig handling assembly, flight readiness and global deliveries and Oberpfaffenhofen remaining the home of engineering, flight testing and certification.
Neither the November landing gear release nor the September assembly line release gives a date for the D328eco’s entry into service.
MRO & Manufacturing
FRCE Inducts First HH-60W for Depot Maintenance at Global TransPark
Fleet Readiness Center East began scheduled depot maintenance on its first Air Force HH-60W Jolly Green II at its new Kinston facility.

Fleet Readiness Center East (FRCE) inducted its first U.S. Air Force HH-60W Jolly Green II for scheduled depot-level maintenance on September 21, 2026, at its new facility at the North Carolina Global TransPark in Kinston. It is the first planned maintenance under a depot assignment that, according to the U.S. Navy, represents about 70% of the platform’s total expected workload.
The Navy announced the milestone in a news release dated November 3, 2026, describing the aircraft as the platform’s first to be brought in for planned maintenance at the Global TransPark site. The induction followed the September 17 ribbon cutting of the facility, which the Navy said was built specifically to support the depot’s new workload.
A full teardown, not a targeted fix
FRCE was selected in 2023 as the stateside depot source of repair for the HH-60W. Under that selection, FRCE will conduct all airframe programmed depot maintenance for Jolly Green II aircraft located within the continental United States, the share the Navy puts at about 70% of the platform’s total expected workload.
HH-60W Branch Head Travis Beamon said the team had been preparing for the induction since FRCE was selected for the workload in 2023. He described the scheduled visit as a significantly more in-depth maintenance event than the depot’s earlier repairs: the aircraft is completely disassembled, with all paint, parts and components removed, including fuel, hydraulics and electronics. Technicians then carry out structural evaluations and repair any defects, and after reassembly the helicopter goes through final operational and flight checks.
“We are going over every single part with a fine-tooth comb,” Beamon said.
FRCE has performed in-service repairs on the HH-60W for nearly a year, according to the release. The Navy defines these as unscheduled, targeted repair requests triggered by a specific fleet issue, and Beamon said they helped prepare the team for the first scheduled induction. Many of the artisans on the new line previously maintained the legacy UH-1N Huey. Ryan James, an aircraft maintainer on the HH-60W line, said he had worked on H-1s during his military service and had done HH-60 in-service repairs at Mid-Atlantic, experience he said helped him during the transition.
What the Air Force expects from its depot partner
The HH-60W replaces the HH-60G Pave Hawk as a dedicated combat rescue helicopter for the Air Force. According to the Navy, it is used to recover isolated personnel from hostile or denied territory, day or night and in adverse weather, and also flies humanitarian missions, civil search and rescue, disaster relief, medical evacuation and non-combatant evacuations.
Charles Darnell, division chief at the Air Force HH-60W Helicopter Program Office, said the mission leaves zero margin for failure, which makes it vital to partner with a depot-level maintenance facility able to meet the Air Force’s stringent standards for aircraft reliability. He said combat rescue missions demand a depot with a demonstrated record of quality, reliability and on-time delivery, and that the collaboration with FRCE will strengthen HH-60W readiness and fleet reliability.
FRCE Commanding Officer Col. Christopher C. McDonald II called the induction a significant milestone in the depot’s support of warfighter readiness. “This induction and the expansion of our industrial capacity are more than milestones,” McDonald said, adding that they reflect the command’s commitment to strengthening joint force aviation.
How the Global TransPark complex came together
FRCE is based at Marine Corps Air Station Cherry Point in Havelock, North Carolina, and operates as part of the U.S. Navy, Naval Air Systems Command and Commander, Fleet Readiness Centers. In its May 4, 2026 lease announcement, it described itself as North Carolina’s largest maintenance, repair and overhaul (MRO) and technical services provider, with more than 3,600 civilian, military and contract workers.
The Navy signed the lease for the Kinston property on April 15, 2026. It gives FRCE 65 acres at the Global TransPark for work on Navy and Marine Corps C/KC-130 Hercules and Super Hercules transport aircraft as well as the HH-60W. The Navy described the arrangement with the state as the first partnership of its kind within the Department of War, and said the idea originated more than six years before that announcement, from the need for an East Coast C-130 maintenance facility and a lack of adequate space for one.
The North Carolina Office of the Governor said on April 16, 2026, that the 10-year agreement covers space at the 2,500-acre multimodal industrial park, and that the Navy had signed a $15 million-per-year contract that takes effect once FRCE fully occupies its 65-acre space. It added that the finished hangars will give the Navy 17 acres under roof.
State lawmakers approved a $350 million loan in 2023 for site improvements to accommodate FRCE, according to the governor’s office, and the Navy describes the FRCE facility as 750,000 square feet. The Navy said the long-term lease, executed by Naval Facilities Engineering Systems Command (NAVFAC), yields an estimated $700 million cost avoidance for the U.S. government and cuts the construction timeline by more than 50%.
At the September 17 opening of what the North Carolina Department of Transportation (NCDOT) called the Fleet Readiness Center East C-130/HH-60 MRO Complex, Governor Josh Stein and other officials welcomed the Navy to the park’s newest hangar. NCDOT said the facility will maintain the C/KC-130J Super Hercules and C/KC-130T Hercules alongside the HH-60W, and that the Navy expects more than 400 high-skilled jobs and estimates $164 million a year for the eastern North Carolina economy.
Earlier HH-60W work at Kinston and what comes next
The September induction was not FRCE’s first HH-60W work at the Global TransPark. In an earlier release, FRCE described its first on-site HH-60W in-service repair, carried out at its existing H-1 facility at the Global TransPark. That helicopter arrived on an Air Force C-5M Super Galaxy, and the team had earlier completed its first HH-60W in-service repair at Kirtland Air Force Base, New Mexico. FRCE said its HH-60W team had trained alongside operational Air Force maintenance squadrons since 2024, and had trained at Nellis Air Force Base, Nevada, on loading and unloading the helicopter, because many future HH-60W inductions will arrive by C-5.
Construction is not finished. NCDOT said on September 17, 2026, that most of phase one, which began in March 2024, was complete, with final work expected the following summer. The C-130 complex project began in 2020, and NCDOT said the Navy chose the park because it could host a facility large enough for large military aircraft and is centrally located on the East Coast.
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