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SWISS Partners with Metafuels to Advance Synthetic Aviation Fuel Production

SWISS and Lufthansa Group partner with Metafuels to accelerate synthetic Sustainable Aviation Fuel production and meet EU 2030 mandates.

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This article is based on an official press release from Swiss International Air Lines (SWISS).

On May 13, 2026, Swiss International Air Lines (SWISS), in coordination with its parent company the Lufthansa Group, announced a strategic partnerships with Zurich-based climate tech company Metafuels. According to the official press release, the collaboration is designed to accelerate the industrial-scale production of synthetic Sustainable Aviation Fuel (e-SAF). By securing early access to Metafuels’ proprietary technology, SWISS aims to proactively position itself ahead of strict European synthetic fuel mandates set to take effect in 2030.

The agreement outlines that SWISS and the Lufthansa Group intend to commit to long-term procurement contracts with Metafuels. This move highlights a growing industry trend where Airlines are partnering directly with deep-tech Startups to ensure future supply chains. The partnership also underscores Switzerland’s emerging role as a climate innovation hub, leveraging local research institutions to solve global decarbonization challenges.

Current global production volumes of synthetic aviation fuels are vastly insufficient to meet upcoming political and environmental targets. By collaborating with Metafuels, SWISS is taking a direct role in bringing viable synthetic SAF solutions to the commercial market.

The Shift to Synthetic Aviation Fuels

Overcoming the Limitations of First-Generation SAF

To understand the significance of this partnership, we must look at the limitations of current sustainable aviation fuels. Today, the vast majority of commercially available SAF is produced via the HEFA process (Hydroprocessed Esters and Fatty Acids), which relies heavily on waste oils and animal fats. Because these biological feedstocks are strictly limited in global supply, the aviation industry is being forced to transition to synthetic fuels, or e-SAF, to achieve true scalability.

According to the provided research data, Metafuels has developed a proprietary catalytic technology known as aerobrew. This process efficiently converts green methanol into aviation-grade jet fuel. The green methanol itself is produced by using renewable electricity to split water into green Hydrogen, which is then combined with carbon dioxide captured directly from the atmosphere or from biogenic waste sources.

Crucially, the resulting synthetic SAF is a “drop-in” fuel. This means it can be blended with conventional jet fuel, currently up to a 50 percent regulatory limit, and utilized in existing airport infrastructure and Commercial-Aircraft engines without requiring any technical modifications.

Scaling Up Production and Infrastructure

From Demonstration to Commercial Scale

Metafuels, founded in 2021 by Saurabh Kapoor, Leigh Hackett, and Ulrich Koss, has been rapidly expanding its operational footprint. Industry reports indicate that in early 2026, the company raised between $22 million and $24 million to pioneer its technology at a commercial scale, followed by a €1.92 million grant from the Dutch government in April 2026.

Currently, Metafuels operates a demonstration plant at the Paul Scherrer Institute in Villigen, Switzerland. This facility is capable of producing up to 50 liters of SAF per day to validate the aerobrew process. Simultaneously, the company is developing its first commercial-scale facility, dubbed “Project Turbe,” located in the Port of Rotterdam. According to project outlines, this facility aims to produce 10 tons of e-SAF per day by 2028, scaling up to 100 tons per day by 2031.

For the Lufthansa Group, which has committed to a carbon-neutral footprint by 2050, securing output from these future facilities is critical. The group has already seen success with its “Green Fares,” which allow passengers to offset flight emissions. In 2025, nearly 7 million Lufthansa Group passengers opted for these sustainable travel options, demonstrating strong consumer demand for decarbonized air travel.

“Future availability of sustainable fuels at sufficient scale will only be possible if investments in technologies and partnerships are made today. That is exactly what we are doing with Metafuels. We do not want to wait on the sidelines, but actively contribute to making synthetic fuels market-ready and scalable…”

— Jens Fehlinger, CEO of SWISS, via company press release

Regulatory Pressures Driving the Market

Meeting the ReFuelEU Mandates

The driving force behind this procurement strategy is the impending regulatory landscape in Europe. Under the European Union’s “Fit for 55” package, the ReFuelEU Aviation Mandate legally requires aviation fuel suppliers to blend a minimum percentage of SAF into the fuel provided at EU airports.

The mandate began at a 2 percent overall SAF requirement in 2025 and will rise to 6 percent in 2030, eventually reaching 70 percent by 2050. More importantly for this partnership, the legislation includes a specific sub-mandate for synthetic aviation fuels (e-kerosene). Starting in 2030, 1.2 percent of all aviation fuel must be synthetic, rising to 35 percent by 2050.

“This agreement with SWISS and the Lufthansa Group is both a milestone for us and a clear affirmation of the role that synthetic SAF will play in the future of aviation… With both rising demand projected and tighter regulatory provisions ahead, synthetic fuels will only gain in importance.”

— Saurabh Kapoor, CEO of Metafuels, via company press release

AirPro News analysis

As we analyze the broader aviation market, it is clear that the race for 2030 compliance has officially begun. SWISS’s partnership with Metafuels is a direct strategic maneuver to secure the supply needed to meet the 1.2 percent synthetic quota. Because the current global supply of e-SAF is virtually non-existent compared to projected future demand, airlines that fail to lock in early procurement contracts risk severe compliance penalties or exorbitant spot-market fuel prices by the end of the decade. By partnering with a local deep-tech startup, SWISS is not only hedging its regulatory risks but also investing in the localized energy security of the European aviation sector.

Frequently Asked Questions

What is e-SAF?

e-SAF, or synthetic Sustainable Aviation Fuel, is a type of aviation fuel made from renewable electricity, water, and carbon dioxide, rather than biological waste products like used cooking oil. It is considered infinitely scalable compared to first-generation SAF.

Why is SWISS partnering with Metafuels now?

SWISS is securing early access to Metafuels’ future production capacity to ensure it can meet the European Union’s strict mandate requiring 1.2 percent of all aviation fuel to be synthetic by the year 2030.

Can e-SAF be used in current airplanes?

Yes. The synthetic fuel produced by Metafuels’ aerobrew process is a “drop-in” fuel, meaning it can be blended with traditional jet fuel (up to a 50 percent limit) and used in existing aircraft engines without any modifications.


Sources: Swiss International Air Lines (SWISS) Press Release

Photo Credit: SWISS

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Sustainable Aviation

KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore

KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

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On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.

The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.

PureSAF technology and project scope

The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.

In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.

“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”

The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.

Aligning with Singapore’s aviation mandates

The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.

The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.

Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.

AirPro News analysis

We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.

Sources: KBR

Photo Credit: KBR

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Sustainable Aviation

NGO Coalition Pushes EU to End Aviation ETS Exemption

The SASHA Coalition urges the EU to end its ETS exemption for international flights ahead of the July 2026 legislative review.

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A coalition of environmental and industry non-governmental organizations is urging the European Commission to end the European Union Emissions Trading System exemption for international flights, a move proponents estimate could generate €130 billion in carbon market revenues between 2027 and 2035.

In a campaign coordinated by the SASHA Coalition, groups including Opportunity Green, Transport & Environment, and Carbon Market Watch are targeting the upcoming legislative revision of the European Union Emissions Trading System (EU ETS) scheduled for July 2026. The coalition argues that integrating extra-EEA flights into the carbon pricing mechanism is necessary to fund clean aviation technologies, specifically electro-Sustainable Aviation Fuel (eSAF) and Direct Air Capture (DAC) infrastructure.

The financial and environmental cost of the exemption

The European Union initially included aviation in the ETS on January 1, 2012, but introduced a stop-the-clock mechanism exempting extra-EEA flights following international pressure. According to a policy briefing from the SASHA Coalition, this exemption left an estimated 1.1 billion tonnes of carbon dioxide emissions unregulated between 2012 and 2023. The coalition calculates this resulted in €26 billion in uncollected carbon market revenues during that period.

If the exemption is maintained after its scheduled expiration in 2027, the coalition projects that 1.3 billion tonnes of carbon dioxide emissions will go unregulated through 2035. A full-scope ETS could generate an estimated €14 billion in annual revenue for European Union member states by 2030.

Industry perspectives on carbon pricing and CORSIA

The debate centers on the effectiveness of the United Nations Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA). The European Commission is required to assess by mid-2026 whether CORSIA delivers sufficient environmental ambition. Environmental groups argue the UN scheme is structurally unfit because it relies on offsetting rather than absolute emissions reduction and targets only emissions above a high baseline. Conversely, Airlines and industry groups have historically opposed extending the EU ETS to international flights, citing concerns over market distortions, potential violations of international law, and competitive disadvantages for European hubs.

Clean technology providers argue that a strong regulatory framework is required to drive investment. During a June 9, 2026 roundtable event at the European Parliament convened by the SASHA Coalition, NEG8 Carbon Head of Business Development Dr. David Mulrooney emphasized the necessity of the ETS for commercial strategy.

“To answer your question directly: the EU ETS is foundational to our commercial strategy. NEG8 supplies atmospheric CO2 capture. The stronger and more consistent the carbon price signal, the stronger the investment case for the infrastructure we sell into. ETS is not a policy backdrop for us. It is the market mechanism our business is built on,” Mulrooney stated.

Mulrooney advocated for directing ETS revenue into DAC and eSAF to drive down costs, similar to historical cost curves for solar power and batteries. Member of the European Parliament Cynthia Ní Mhurchú also spoke at the event, noting that regulatory certainty is critical for future planning.

AirPro News analysis

The July 2026 review of the EU ETS represents a critical juncture for European aviation policy. We observe that the European Commission is caught between two competing pressures: the mandate to meet aggressive decarbonization targets and the risk of triggering international trade disputes if it unilaterally prices emissions on extra-EEA flights. The SASHA Coalition focus on revenue generation for eSAF and DAC is a strategic pivot, framing the ETS not just as a punitive tax but as a necessary funding mechanism for the aviation industry transition. Overcoming airline opposition to overlapping carbon pricing regimes will require the Commission to clearly articulate how the EU ETS and CORSIA can coexist without creating prohibitive administrative and financial burdens for operators.

Sources: SASHA Coalition

Photo Credit: SASHA Coalition

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Sustainable Aviation

Delta Air Lines Installs VCT Finlets on 240 Boeing 737NG Jets

Delta Air Lines will fit aerodynamic finlets from Vortex Control Technologies on 240 Boeing 737-800 and 737-900ER aircraft.

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Delta Air Lines will install aerodynamic finlets from Vortex Control Technologies across 240 of its Boeing 737 Next Generation aircraft to reduce drag and lower fuel consumption.

Announced in a company press release on June 17, 2026, the modification program targets the carrier’s Boeing 737-800 and 737-900ER fleets. The installation follows computational fluid dynamics analysis and flight test validation, aligning with Delta’s broader sustainability objectives to address the 90 percent of its carbon footprint generated by jet fuel.

Aerodynamic modifications and fleet implementation

The Vortex Control Technologies (VCT) finlet package consists of small aerodynamic devices installed on the aft fuselage of the aircraft. These structures are designed to reshape airflow around the tail section, reducing flow separation and improving overall pressure distribution. By mitigating aerodynamic drag, the finlets directly decrease the amount of thrust required during cruise, resulting in lower fuel burn.

Delta Air Lines Chief Sustainability Officer Amelia DeLuca stated that the carrier seeks out innovations that reduce environmental impact and generate long-term operational benefits.

“We appreciate the strong partnership with VCT throughout the evaluation process and are looking forward to this implementation to further support our ongoing fleet efficiency initiatives,” DeLuca said.

VCT Chief Executive Officer Gil Morgan noted that equipping the 240 Delta aircraft represents a significant milestone for the manufacturer.

“We are proud to provide a practical technology that helps airlines improve fuel efficiency, reduce carbon emissions and enhance operating economics,” Morgan said.

Regulatory approval and industry adoption

The VCT finlet system operates under a Federal Aviation Administration (FAA) Supplemental Type Certificate (STC). The technology has steadily gained traction among Boeing 737 Next Generation (737NG) operators seeking incremental efficiency improvements. On September 26, 2025, the European Union Aviation Safety Agency (EASA) validated the FAA STC, clearing the devices for installation on European-registered aircraft.

Other operators have also adopted the modification. On July 29, 2025, Avelo Airlines announced a follow-on order for additional VCT finlets. The carrier reported proven fuel savings and emissions reductions after 18 months of in-service performance across its own Boeing 737NG fleet.

AirPro News analysis

We view Delta’s adoption of aft-fuselage finlets as a pragmatic approach to extending the economic viability of its Boeing 737NG fleet. While winglets have long been the industry standard for drag reduction, aft-body modifications represent an incremental but valuable efficiency gain for mature airframes. As airlines manage delayed deliveries of next-generation narrowbody aircraft, retrofitting existing fleets with drag-reducing technology offers an immediate reduction in fuel burn and emissions without requiring significant downtime or capital expenditure.

Sources: Delta News Hub

Photo Credit: Delta Air Lines

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