UAV & Drones
Drone Forge Orders Airbus Flexrotor UAS for Asia-Pacific Defense
Australian startup Drone Forge’s inaugural order of 17 Airbus Flexrotor UAS systems enhances regional maritime surveillance and defense capabilities with VTOL drone technology.

Drone Forge’s Inaugural Order of Airbus Flexrotor: A New Chapter in Asia-Pacific UAS Operations
The uncrewed aerial systems (UAS) market has seen rapid evolution in both capability and strategic relevance. With increasing demand for real-time intelligence, surveillance, and reconnaissance (ISR), particularly in maritime and defense sectors, the need for versatile and rugged drone platforms has never been more critical. The recent announcement of Australian aerospace start-up Drone Forge placing its inaugural order for Airbus’ Flexrotor UAS marks a significant milestone not only for both companies but also for the broader Asia-Pacific region’s defense and surveillance capabilities.
On 18 June 2025, Airbus Helicopters confirmed that Drone Forge had signed an agreement to acquire six Flexrotor UAS systems comprising 17 aircraft in total. This represents the largest single order for the Flexrotor to date and signals the beginning of an ambitious deployment strategy across diverse operational theaters including littoral zones, inland high-altitude regions, and maritime environments.
Capabilities and Technical Specifications of the Flexrotor
The Airbus Flexrotor is a Vertical Takeoff and Landing (VTOL) uncrewed aircraft system designed for Intelligence, Surveillance, Target Acquisition, and Reconnaissance (ISTAR) missions. With a maximum launch weight of 25 kg (55 lbs), the Flexrotor can operate autonomously for 12 to 14 hours, making it suitable for long-duration missions in remote or hostile environments. Its compact design allows it to launch and recover autonomously from a 3.7 by 3.7 meter area, whether on land or at sea.
Each unit ordered by Drone Forge will be equipped with a heavy fuel engine optimized for maritime operations. This not only enhances safety and interoperability with naval platforms but also ensures fuel availability in diverse deployment scenarios. The aircraft will also feature advanced electro-optical and infrared imaging technology, providing stabilized, high-resolution ISR capabilities critical for wide-area maritime surveillance and infrastructure monitoring.
Perhaps most notably, the Flexrotor systems will include satellite connectivity. This integration enables beyond-line-of-sight (BLOS) operations and real-time situational awareness, a feature increasingly seen as essential in modern UAS deployments. The combination of autonomous operation, modular payloads, and global connectivity positions the Flexrotor as a highly adaptable tool for both military and civilian missions.
“We are fully convinced that the Flexrotor, built on a strong engineering heritage, will allow us to tap into new markets with a proven solution where real-time intelligence, mission flexibility and reliability matters.”, Thomas Symes, CEO of Drone Forge
Operational Flexibility and Mission Scope
The Flexrotor’s modular design allows it to be configured for a wide variety of missions. In the Asia-Pacific region, Drone Forge intends to deploy the systems across applications such as littoral surveillance, high-altitude inland reconnaissance, infrastructure monitoring, and environmental assessment. These missions are increasingly vital due to the region’s complex geography, expansive maritime boundaries, and rising geopolitical tensions.
In addition to defense and security, the Flexrotor’s capabilities make it suitable for civil applications. Infrastructure monitoring, for example, benefits from the drone’s ability to capture high-resolution imagery over extended periods, while environmental monitoring missions can leverage its endurance and sensor payloads to track changes in marine ecosystems or detect illegal fishing activities.
The autonomous launch and recovery capability, combined with a minimal operational footprint, makes the Flexrotor ideal for expeditionary missions. This is particularly relevant for disaster response and humanitarian operations, where rapid deployment and flexibility are paramount.
Strategic Collaboration and Industry Implications
The partnership between Airbus Helicopters and Drone Forge is emblematic of a broader industry trend: collaboration between global aerospace giants and agile regional innovators. Airbus brings decades of aerospace engineering expertise and a robust supply chain, while Drone Forge offers localized knowledge and operational agility within the Asia-Pacific context.
This order follows a Letter of Intent (LOI) signed between the two companies, signaling a long-term commitment to co-develop and integrate Flexrotor systems into regional operations. According to William Sampson, Head of Market Operations of Airbus Helicopters, the order represents a “new chapter” in their partnership and reflects strong confidence in the Flexrotor’s performance and reliability.
From a market perspective, the Flexrotor fills a niche in the medium-altitude long-endurance (MALE) segment, particularly for maritime and expeditionary missions. Its VTOL capability and compact size offer advantages over traditional fixed-wing drones, especially in environments where runway access is limited or non-existent.
“With strong confidence in the Flexrotor’s efficiency and reliability, this force multiplier will drive operational excellence in defence and security applications.”, William Sampson, Head of Market Operations, Airbus Helicopters
Regional and Global Context
The Asia-Pacific region is increasingly investing in advanced UAS technologies, driven by a mix of geopolitical dynamics, economic development, and environmental challenges. Countries across the region are seeking platforms that offer persistent surveillance, rapid deployment, and interoperability with existing defense infrastructure.
The Flexrotor’s integration of commercial satellite systems is a notable advancement, addressing the regulatory and technical hurdles associated with BLOS operations. This capability is especially valuable in maritime settings where ground-based communication infrastructure is lacking.
Furthermore, the growing importance of crewed-uncrewed teaming (CUC-T) in military doctrines enhances the relevance of platforms like the Flexrotor. By operating alongside manned aircraft or naval vessels, these drones can extend situational awareness, reduce risk to human operators, and increase overall mission effectiveness.
Conclusion
The inaugural order of Airbus Flexrotor systems by Drone Forge is more than a procurement milestone, it represents a strategic shift in how UAS technologies are being adopted and deployed in the Asia-Pacific region. The Flexrotor’s blend of endurance, modularity, and connectivity aligns well with the region’s diverse operational needs, from defense to environmental monitoring.
Looking ahead, this partnership may serve as a blueprint for future collaborations between global aerospace manufacturers and regional operators. As the UAS landscape continues to evolve, platforms like the Flexrotor, supported by robust partnerships and technological innovation, are likely to play a central role in shaping next-generation aerial operations.
FAQ
What is the Airbus Flexrotor?
The Flexrotor is a VTOL uncrewed aerial system designed for long-endurance ISR missions. It can operate autonomously for 12–14 hours and is optimized for maritime and expeditionary use.
Who is Drone Forge?
Drone Forge is an Australian aerospace start-up specializing in deploying advanced UAS solutions across the Asia-Pacific region.
What makes the Flexrotor suitable for maritime operations?
The Flexrotor uses a heavy fuel engine compatible with naval fuel supplies and includes satellite connectivity for beyond-line-of-sight control, making it ideal for maritime missions.
How many Flexrotor units were ordered?
Drone Forge ordered six Flexrotor systems comprising a total of 17 aircraft, marking the largest single order to date for this platform.
What are some key features of the Flexrotor?
Key features include VTOL capability, 25 kg launch weight, 12–14 hour endurance, satellite connectivity, and modular payloads including advanced electro-optical and infrared imaging systems.
Sources
Photo Credit: Airbus
UAV & Drones
Mach Industries Wins DIU Contract for RIMES Maritime UAS
Mach Industries awarded a DIU contract to develop the Atlas hybrid-electric UAS for long-range Navy strike missions.

Mach Industries has secured a Defense Innovation Unit (DIU) contract to develop a hybrid-electric unmanned aerial system (UAS) capable of launching 1,000-pound payloads over 1,400 nautical miles from United States Navy vessels lacking traditional flight decks.
Announced in a June 16, 2026, press release, the award positions Mach Industries as the aircraft integrator for the Runway Independent Maritime Expeditionary Strike (RIMES) program. The company is partnering with propulsion developer Whisper Aero to deliver the new aircraft, designated as Atlas. The DIU initially published the RIMES solicitation in February 2026 to address the Navy’s need for long-range strike capabilities from expeditionary locations and smaller surface combatants.
Atlas UAS and JetFoil propulsion specifications
The Atlas UAS utilizes a hybrid-electric design intended to operate from unimproved rotary-wing landing zones while maintaining the control simplicity of a fixed-wing aircraft. According to Mach Industries, the platform requires less than half the thrust-to-weight ratio typically needed for vertical flight.
Whisper Aero is supplying its JetFoil propulsion system for the Atlas. The manufacturer states the JetFoil enables 90 degrees of flow turning at 95 percent efficiency, generating a lift coefficient of 40 at 15 knots.
“We developed JetFoil to propel the next generation of conventional, short, and vertical takeoff and landing aircraft silently and efficiently,” said Mark Moore, Chief Executive Officer of Whisper Aero. “With JetFoil, Atlas can effectively meet the needs of the RIMES mission to operate even from Destroyer class vessels.”
Mach Industries President and Chief Strategy Officer Nathan Diller noted the platform is designed to deliver improvements in mission lethality, logistics footprint, acoustic signature, system safety, and energy efficiency.
Expanding distributed maritime lethality
The RIMES program targets a specific operational gap for the Department of the Navy. The military branch requires systems that can execute long-range strikes using standard munitions without relying on aircraft carriers or land-based runways.
Target vessels for the Atlas system include Arleigh Burke-class destroyers, Littoral Combat Ships, and future FF(X) frigates. Reporting from Breaking Defense indicates this initiative is designed to counter anti-ship weapons in contested environments by distributing heavy munition launch capabilities across a wider array of smaller ships.
DIU Director Owen West emphasized the economic and tactical drivers behind the program.
“We are determined to dramatically lower our cost-per kill, while reducing our risk to force, replacing warfighters with economical fires and robots,” West stated.
The exact financial value of the DIU contract awarded to Mach Industries was not disclosed in the announcement.
AirPro News analysis
We view the RIMES contract award as a clear indicator of the U.S. Navy’s commitment to distributed maritime operations. By enabling destroyers and frigates to launch 1,000-pound payloads over 1,400 nautical miles, the Navy can significantly complicate adversary targeting. The choice of a hybrid-electric platform is particularly notable. While traditional solid-rocket or turbojet boosters are standard for maritime strike missiles, the Atlas UAS approach suggests a prioritization of acoustic stealth and fuel logistics. If Whisper Aero’s JetFoil system meets its stated efficiency metrics in operational testing, it could validate a new propulsion paradigm for heavy-payload expeditionary drones.
Sources: Mach Industries (via PR Newswire)
Photo Credit: Mach Industries
UAV & Drones
Vigilant Aerospace Completes FlightHorizon PILOT DAA Flight Tests
Vigilant Aerospace tests FlightHorizon PILOT onboard detect-and-avoid system for drones ahead of FAA Part 108 BVLOS rulemaking.

Vigilant Aerospace Systems has completed a series of flight tests and demonstrations for its FlightHorizon PILOT system, an onboard detect-and-avoid (DAA) technology designed for uncrewed aircraft systems (UAS). The June 19, 2026, announcement details a technical milestone for the integration of autonomous drones into national airspace.
The tests, conducted at Oklahoma State University’s Uncrewed Aircraft Flight Station, demonstrated the system’s ability to track aircraft and calculate avoidance maneuvers using a low-power onboard computer. In a press release issued by the company, Vigilant Aerospace positioned the technology as a critical enabler for Beyond Visual Line of Sight (BVLOS) operations ahead of the FAA’s anticipated Part 108 flight rules.
System architecture and testing parameters
The recent flight tests evaluated two distinct versions of the technology. FlightHorizon PILOT-C is designed for cooperative airspace, utilizing transponders and digital radio receivers to track nearby traffic. FlightHorizon PILOT-M targets non-cooperative airspace by integrating additional sensors, including onboard radar, to detect aircraft lacking active transponders.
The core software is based on two licensed patents from the National Aeronautics and Space Administration (NASA). During the demonstrations, the system successfully processed sensor data through a single-board computer to execute avoidance maneuvers.
“These most recent flight test milestones provide a path to enabling the industry to execute safe beyond visual line-of-sight flight for both small and large UAS, with fully onboard safety systems,” said Kraettli L. Epperson, CEO of Vigilant Aerospace Systems.
Development pathway and regulatory alignment
The FlightHorizon PILOT system originated as a military project. Vigilant Aerospace initially developed the technology for the United States Air Force (USAF) under a Small Business Innovation Research (SBIR) contract. The transition to a civilian application received financial support through an Industry Innovation Program grant from the Oklahoma Center for the Advancement of Science and Technology (OCAST).
The commercialization of onboard DAA systems aligns with shifting regulatory frameworks. The FAA is currently drafting the Part 108 rule, which will establish standardized regulations for BVLOS drone operations in the US. Equipment capable of autonomous collision avoidance is expected to be a foundational requirement for operators seeking certification under the new framework.
AirPro News analysis
The successful demonstration of a low-footprint DAA system addresses one of the most persistent technical bottlenecks in the commercial drone sector. While ground-based radar and observer networks have facilitated early BVLOS waivers, scaling commercial operations requires the aircraft to carry its own separation assurance technology. If the FAA’s upcoming Part 108 rule mandates onboard DAA for specific operational risk categories, systems like FlightHorizon PILOT will transition from experimental capabilities to mandatory compliance equipment. We expect the market for lightweight, multi-sensor DAA suites to accelerate rapidly as the rulemaking process concludes.
Sources: Vigilant Aerospace Systems
Photo Credit: Vigilant Aerospace Systems
UAV & Drones
ERC System Unveils Victor U250 Hybrid-Electric Cargo Drone
ERC System launched the Victor U250 cargo drone at ILA Berlin 2026, targeting 250 kg payload and military logistics gaps.

Munich-based advanced air mobility startup ERC System unveiled the Victor U250, a hybrid-electric heavy-lift cargo drone, at the ILA Berlin Air Show on June 10, 2026. Concurrently, the company signed a Memorandum of Understanding with defense contractor Rheinmetall and the German State of North Rhine-Westphalia to establish a dedicated production facility for the uncrewed aircraft.
In a press release issued by ERC System, the company detailed that the aircraft is designed to bridge a critical logistics gap for military and disaster-response operators. The platform targets the payload space between small uncrewed aerial vehicles and conventional heavy-lift helicopters, utilizing a hybrid-electric propulsion system that combines infrastructure-independent vertical takeoff capabilities with the speed and range of fixed-wing flight.
Technical specifications and capabilities
The Victor U250, along with its military variant designated the U250-M, is designed with a lift-and-cruise architecture. Key specifications released by the manufacturer include:
- Payload capacity: 250 kilograms (551 pounds)
- Flight range: 300 kilometers (186 miles)
- Cruise speed: 250 kilometers per hour (155 miles per hour)
Reporting by Aviation Week indicates the drone has a wingspan of approximately 8 meters (26 feet) and is sized to fit inside a standard 20-foot ISO shipping container for rapid transportability. The cargo bay accommodates two ISO-standard pallets and features front-loading access with aerial drop capabilities.
ERC System Chief Commercial Officer Maximilian Oligschläger outlined the market rationale to Aviation Week:
“Militaries have identified a gap. There are a lot of drones that can carry 20 kg, and above 500 kg there are helicopters, but there are very few products that can carry 150-300 kg vertically.”
Production scaling and Rheinmetall partnership
To support the industrialization of the Victor platform, ERC System secured a strategic partnership with Rheinmetall. The Memorandum of Understanding, signed alongside representatives from North Rhine-Westphalia, outlines plans to build a manufacturing facility in the region.
In a statement released by Rheinmetall, CEO Armin Papperger noted the agreement lays the foundation for scaling the Victor U250 technologically and industrially within Germany. The planned facility is expected to create a three-digit number of jobs by 2029. Aviation Week reported that the partners aim to scale production to approximately 250 aircraft annually by 2032.
Certification pathway and flight testing
ERC System plans to begin flight testing the first Victor prototype in the third quarter of 2026, with initial deliveries targeted for 2028. The program builds on data gathered from the company’s Romeo flight demonstrator.
According to AIN, the Romeo prototype weighs approximately 2.7 tonnes, making it the heaviest uncrewed electric vertical takeoff and landing (eVTOL) aircraft currently flying in the European Union. The demonstrator has been operating under the Specific Operations Risk Assessment (SORA) SAIL III stage established by the European Union Aviation Safety Agency (EASA). ERC System expects additional Victor aircraft to join the flight test program in 2027 to support further EASA SORA approvals, having already applied for a Design Verification Report under the SAIL IV stage.
AirPro News analysis
The launch of the Victor U250 highlights a distinct pivot within the European advanced air mobility sector toward dual-use and defense applications. As capital markets for commercial passenger eVTOLs tighten, startups are finding immediate traction by addressing the tactical logistics requirements of European militaries. By partnering with an established defense prime like Rheinmetall, ERC System mitigates the manufacturing scale-up risks that have historically bottlenecked aerospace startups. This industrial backing positions the Victor U250 as a viable near-term procurement option rather than a distant conceptual project.
Sources: ERC System
Photo Credit: ERC System
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