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Drone Forge Orders Airbus Flexrotor UAS for Asia-Pacific Defense

Australian startup Drone Forge’s inaugural order of 17 Airbus Flexrotor UAS systems enhances regional maritime surveillance and defense capabilities with VTOL drone technology.

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Drone Forge’s Inaugural Order of Airbus Flexrotor: A New Chapter in Asia-Pacific UAS Operations

The uncrewed aerial systems (UAS) market has seen rapid evolution in both capability and strategic relevance. With increasing demand for real-time intelligence, surveillance, and reconnaissance (ISR), particularly in maritime and defense sectors, the need for versatile and rugged drone platforms has never been more critical. The recent announcement of Australian aerospace start-up Drone Forge placing its inaugural order for Airbus’ Flexrotor UAS marks a significant milestone not only for both companies but also for the broader Asia-Pacific region’s defense and surveillance capabilities.

On 18 June 2025, Airbus Helicopters confirmed that Drone Forge had signed an agreement to acquire six Flexrotor UAS systems comprising 17 aircraft in total. This represents the largest single order for the Flexrotor to date and signals the beginning of an ambitious deployment strategy across diverse operational theaters including littoral zones, inland high-altitude regions, and maritime environments.

Capabilities and Technical Specifications of the Flexrotor

The Airbus Flexrotor is a Vertical Takeoff and Landing (VTOL) uncrewed aircraft system designed for Intelligence, Surveillance, Target Acquisition, and Reconnaissance (ISTAR) missions. With a maximum launch weight of 25 kg (55 lbs), the Flexrotor can operate autonomously for 12 to 14 hours, making it suitable for long-duration missions in remote or hostile environments. Its compact design allows it to launch and recover autonomously from a 3.7 by 3.7 meter area, whether on land or at sea.

Each unit ordered by Drone Forge will be equipped with a heavy fuel engine optimized for maritime operations. This not only enhances safety and interoperability with naval platforms but also ensures fuel availability in diverse deployment scenarios. The aircraft will also feature advanced electro-optical and infrared imaging technology, providing stabilized, high-resolution ISR capabilities critical for wide-area maritime surveillance and infrastructure monitoring.

Perhaps most notably, the Flexrotor systems will include satellite connectivity. This integration enables beyond-line-of-sight (BLOS) operations and real-time situational awareness, a feature increasingly seen as essential in modern UAS deployments. The combination of autonomous operation, modular payloads, and global connectivity positions the Flexrotor as a highly adaptable tool for both military and civilian missions.

“We are fully convinced that the Flexrotor, built on a strong engineering heritage, will allow us to tap into new markets with a proven solution where real-time intelligence, mission flexibility and reliability matters.”, Thomas Symes, CEO of Drone Forge

Operational Flexibility and Mission Scope

The Flexrotor’s modular design allows it to be configured for a wide variety of missions. In the Asia-Pacific region, Drone Forge intends to deploy the systems across applications such as littoral surveillance, high-altitude inland reconnaissance, infrastructure monitoring, and environmental assessment. These missions are increasingly vital due to the region’s complex geography, expansive maritime boundaries, and rising geopolitical tensions.

In addition to defense and security, the Flexrotor’s capabilities make it suitable for civil applications. Infrastructure monitoring, for example, benefits from the drone’s ability to capture high-resolution imagery over extended periods, while environmental monitoring missions can leverage its endurance and sensor payloads to track changes in marine ecosystems or detect illegal fishing activities.

The autonomous launch and recovery capability, combined with a minimal operational footprint, makes the Flexrotor ideal for expeditionary missions. This is particularly relevant for disaster response and humanitarian operations, where rapid deployment and flexibility are paramount.

Strategic Collaboration and Industry Implications

The partnership between Airbus Helicopters and Drone Forge is emblematic of a broader industry trend: collaboration between global aerospace giants and agile regional innovators. Airbus brings decades of aerospace engineering expertise and a robust supply chain, while Drone Forge offers localized knowledge and operational agility within the Asia-Pacific context.

This order follows a Letter of Intent (LOI) signed between the two companies, signaling a long-term commitment to co-develop and integrate Flexrotor systems into regional operations. According to William Sampson, Head of Market Operations of Airbus Helicopters, the order represents a “new chapter” in their partnership and reflects strong confidence in the Flexrotor’s performance and reliability.

From a market perspective, the Flexrotor fills a niche in the medium-altitude long-endurance (MALE) segment, particularly for maritime and expeditionary missions. Its VTOL capability and compact size offer advantages over traditional fixed-wing drones, especially in environments where runway access is limited or non-existent.

“With strong confidence in the Flexrotor’s efficiency and reliability, this force multiplier will drive operational excellence in defence and security applications.”, William Sampson, Head of Market Operations, Airbus Helicopters

Regional and Global Context

The Asia-Pacific region is increasingly investing in advanced UAS technologies, driven by a mix of geopolitical dynamics, economic development, and environmental challenges. Countries across the region are seeking platforms that offer persistent surveillance, rapid deployment, and interoperability with existing defense infrastructure.

The Flexrotor’s integration of commercial satellite systems is a notable advancement, addressing the regulatory and technical hurdles associated with BLOS operations. This capability is especially valuable in maritime settings where ground-based communication infrastructure is lacking.

Furthermore, the growing importance of crewed-uncrewed teaming (CUC-T) in military doctrines enhances the relevance of platforms like the Flexrotor. By operating alongside manned aircraft or naval vessels, these drones can extend situational awareness, reduce risk to human operators, and increase overall mission effectiveness.

Conclusion

The inaugural order of Airbus Flexrotor systems by Drone Forge is more than a procurement milestone, it represents a strategic shift in how UAS technologies are being adopted and deployed in the Asia-Pacific region. The Flexrotor’s blend of endurance, modularity, and connectivity aligns well with the region’s diverse operational needs, from defense to environmental monitoring.

Looking ahead, this partnership may serve as a blueprint for future collaborations between global aerospace manufacturers and regional operators. As the UAS landscape continues to evolve, platforms like the Flexrotor, supported by robust partnerships and technological innovation, are likely to play a central role in shaping next-generation aerial operations.

FAQ

What is the Airbus Flexrotor?
The Flexrotor is a VTOL uncrewed aerial system designed for long-endurance ISR missions. It can operate autonomously for 12–14 hours and is optimized for maritime and expeditionary use.

Who is Drone Forge?
Drone Forge is an Australian aerospace start-up specializing in deploying advanced UAS solutions across the Asia-Pacific region.

What makes the Flexrotor suitable for maritime operations?
The Flexrotor uses a heavy fuel engine compatible with naval fuel supplies and includes satellite connectivity for beyond-line-of-sight control, making it ideal for maritime missions.

How many Flexrotor units were ordered?
Drone Forge ordered six Flexrotor systems comprising a total of 17 aircraft, marking the largest single order to date for this platform.

What are some key features of the Flexrotor?
Key features include VTOL capability, 25 kg launch weight, 12–14 hour endurance, satellite connectivity, and modular payloads including advanced electro-optical and infrared imaging systems.

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Photo Credit: Airbus

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UAV & Drones

AIR Partners With Elmo Motion Control for Cargo UAS Propulsion

AIR integrates Elmo air-cooled servo drives into its 550-lb payload Cargo-Heavy Lift UAS, removing liquid cooling systems.

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Israeli electric vertical takeoff and landing (eVTOL) manufacturer AIR announced a strategic partnership with Elmo Motion Control on August 25, 2026, to integrate air-cooled servo drives into its Cargo-Heavy Lift uncrewed aircraft system (UAS), eliminating the need for heavier liquid-cooling systems.

In a press release, AIR detailed how the integration of Elmo’s technology will reduce overall system complexity and weight. This weight reduction allows the uncrewed cargo platform to maximize its 550-pound payload capacity for defense, commercial, and humanitarian logistics operations.

Technical specifications and propulsion architecture

The AIR Cargo-Heavy Lift UAS utilizes eight electric propulsion motors. Under the new partnership, these motors will be powered by Elmo’s Gold and Platinum high-voltage (HV) servo drives. The drives operate in a master-slave configuration, supplying 210 amps at 805 volts to each motor.

Rami Chanan, vice president of sales and marketing at Elmo Motion Control, noted that the compact, air-cooled design of the drives delivers exceptional power density while removing the necessity for liquid cooling.

“At Elmo, we’re passionate about helping our customers turn bold ideas into reality, and our collaboration with AIR is a perfect example of what’s possible when innovation meets engineering excellence,” Chanan said.

Production milestones and defense applications

The partnership follows AIR’s transition from prototype to production for the cargo platform, which completed its first flight on April 15, 2026. The aircraft is designed with a dual-use architecture intended for flexible logistics, mid-mile delivery, maritime resupply, and rapid aid deployments. It features a flight endurance of one hour.

The U.S. Department of Defense (DoD) categorizes the AIR cargo aircraft as a Group 4 UAS. According to the company, over 25 units of the Cargo-Heavy Lift UAS have been ordered and paid for to date.

AIR chief executive officer Rani Plaut emphasized the operational readiness of the platform and the role of the new propulsion components in meeting regulatory and customer standards.

“Working with Elmo will ensure that the future of autonomous flight and unmanned logistics are as safe as possible, while maintaining capabilities and meeting requirements across defense, commercial, and humanitarian needs,” Plaut stated.

Expanding supplier network

The Elmo Motion Control agreement is the second major supplier partnership AIR has finalized in 2026. On June 3, 2026, the manufacturer selected Dynon Avionics as the exclusive avionics provider for its entire aircraft portfolio, which includes both the Cargo-Heavy Lift UAS and the AIR ONE personal eVTOL.

According to reporting by AVweb, Dynon customized its SkyView HDX platform to manage electric propulsion and energy management specific to AIR’s aircraft architecture.

AirPro News analysis

Thermal management remains a critical bottleneck in the development of high-payload electric aircraft. By transitioning to an air-cooled servo drive system, AIR is addressing one of the primary weight penalties associated with high-voltage electric propulsion. Liquid cooling systems require pumps, reservoirs, and fluid lines, all of which add mass and introduce potential points of failure. If Elmo’s air-cooled drives can reliably manage the thermal loads of an 805-volt system during sustained hover and forward flight, we expect this architecture will yield measurable improvements in the aircraft’s payload fraction and operational reliability in austere environments.

Sources: AIR via PR Newswire

Photo Credit: AIR

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UAV & Drones

GKN Aerospace Unveils UAV Demonstrator Under 12 Months

GKN Aerospace revealed a UAV demonstrator and turbojet engine in Sweden, under a year after a £12M FMV contract award.

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GKN Aerospace has publicly unveiled a clean-sheet uncrewed aerial vehicle (UAV) demonstrator and a dedicated turbojet engine, reaching a major physical milestone less than a year after securing a development contract from the Swedish government.

According to a press release issued by the manufacturers on August 21, 2026, the platform was presented at The Armed Forces Air Venture 2026 in Sweden. The rapid progression from concept to physical hardware highlights a collaborative effort between GKN Aerospace, the Swedish Defence Materiel Administration (FMV), and the Swedish Armed Forces to explore future low-cost uncrewed aviation technologies.

Accelerated development timeline

The unveiling comes just months after the initial programme launch. In November 2025, FMV awarded GKN Aerospace an initial contract valued at approximately £12 million GBP to develop the system. The programme set an aggressive 18-month target to progress from launch to a flying capability.

The development integrates engineering expertise from GKN Aerospace facilities across Sweden, the Netherlands, and the United Kingdom. Joakim Andersson, President Engines at GKN Aerospace, noted the speed of the project during the unveiling event.

“One year ago, this was an idea and an ambition. Today, we are unveiling the first tangible result of that work. That achievement reflects close collaboration with FMV, the Swedish Armed Forces and the combined expertise of teams across GKN Aerospace,” Andersson stated.

Next phases and flight testing

The presentation of the demonstrator at The Armed Forces Air Venture 2026 coincided with the centenary celebrations of the Swedish Air Force. With the ground demonstration milestone complete, the programme will transition into its next operational phase.

Upcoming work will focus on continued systems evaluation and preparations for future Test-Flights activities. The platform is designed to serve as a flexible testbed for the Swedish military to evaluate uncrewed capabilities and integrate new technologies.

Sara Eklöf, Senior Vice President Government Solutions at GKN Aerospace, indicated that the experience gained during this accelerated manufacturing phase will be critical as the programme advances toward active flight testing.

AirPro News analysis

We view this rapid prototyping effort as a clear indicator of shifting defense procurement strategies in Europe. By moving from a £12 million GBP contract to a physical demonstrator in under 12 months, FMV and GKN Aerospace are validating a more agile, lower-cost approach to uncrewed systems development. If the 18-month target for flight capability is met, this programme could serve as a template for future rapid-acquisition aerospace projects within allied nations, prioritizing speed to deployment over traditional, decade-long development cycles.

Sources: GKN Aerospace

Photo Credit: GKN Aerospace

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UAV & Drones

DLR Opens Counter-Drone Security Center at Cochstedt Airport

DLR launched its Technology Center for Drone Security on Aug 18, 2026, following an explosive drone incident at Leipzig/Halle Airport.

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This is a developing story. Information may change as official details are released.

The German Aerospace Center (DLR), in partnership with federal security and research ministries, officially opened the Technology Center for Drone Security on August 18, 2026, establishing a dedicated facility to test counter-Drones under realistic Airports conditions.

The inauguration of the facility at Magdeburg-Cochstedt Airport (CSO) and Braunschweig follows a major security breach on August 4 and 5, 2026, when an explosive-laden drone was discovered on the tarmac at Leipzig/Halle Airport (LEJ). According to a DLR press release, the new center will bring together researchers, security authorities, and industry partners to develop technologies that protect critical infrastructure from uncrewed aircraft systems (UAS) misuse and hybrid threats.

Expanding Counter-UAS Testing Capabilities

DLR announced it will invest more than 10 million euros to expand the Technology Center, a project expected to create up to 40 new jobs. The site builds upon existing infrastructure at Magdeburg-Cochstedt Airport, which DLR acquired in 2019 to establish a dedicated drone testing environment.

Following the official launch of the National Experimental Test Center for Unmanned Aircraft Systems in 2021, DLR resumed full operations at the airport in 2022. Since 2021, facility utilization has increased by approximately 20 percent annually. In 2025, the site recorded over 200 days of use, with external customers accounting for about half of the operational activity.

Federal Minister of the Interior Alexander Dobrindt emphasized the operational value of the location. He stated that researching and testing counter-drone technology directly at an active airport addresses environments where the threat situation is most sensitive.

Heightened Security Context Following Leipzig/Halle Incident

The opening of the Cochstedt facility aligns with an immediate operational need for counter-UAS defenses in Germany. During the first week of August 2026, security personnel discovered a quadcopter drone carrying semtex plastic explosives near a Ukrainian cargo aircraft at Leipzig/Halle Airport. The discovery prompted a major security alert and a temporary shutdown of the airfield.

German federal authorities are actively investigating the incident. While The Guardian reported that United States intelligence officials suspect Russian involvement in the attempted sabotage, the German government has not issued a formal accusation. The official cause and origin of the drone remain under investigation.

Dobrindt characterized the Leipzig/Halle event as a professional hybrid threat scenario representing a new level of danger for the country, underscoring the urgency of the research being conducted at the new DLR facility.

Federal and State Integration

The Technology Center represents a formal collaboration between the Federal Ministry of the Interior (BMI), the Federal Ministry of Research, Technology and Space (BMFTR), and the Federal Criminal Police Office (BKA). The joint initiative aims to streamline the transition of counter-UAS technologies from research and development into active deployment by security forces.

Anke Kaysser-Pyzalla, Chair of the DLR Executive Board, noted that the center serves as a logical continuation of the successful cooperation between federal and state police authorities. Dorothee Bär, Federal Minister of Research, Technology and Space, confirmed that her ministry already funds the existing UAS competence and test centers at the site, highlighting the joint financial and operational commitment between the research and interior ministries.

AirPro News analysis

We view the activation of the Technology Center for Drone Security as a critical step in addressing the escalating vulnerability of commercial aviation infrastructure to asymmetric threats. The recent incident at Leipzig/Halle Airport demonstrates that airports are increasingly targeted by low-cost, highly capable UAS platforms deployed for sabotage or disruption.

Testing counter-UAS systems at an active airport like Magdeburg-Cochstedt provides invaluable data that cannot be replicated in isolated airspace. Mitigating drone threats in an airport environment requires navigating complex radio frequency congestion, avoiding interference with air traffic control systems, and ensuring the safety of conventional aircraft operations. As hybrid threats continue to evolve, we expect European airport operators and regulators to accelerate the procurement and certification of the defensive technologies currently being validated at the DLR facility.

Sources: German Aerospace Center (DLR)

Photo Credit: German Aerospace Center

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