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MRO & Manufacturing

Fly Alliance Launches FAA Part 145 Repair Station Franchise

Fly Alliance introduced FAMP on June 9, 2026, a franchise model giving aviation technicians a path to FAA Part 145 ownership.

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Fly Alliance announced the launch of Fly Alliance Maintenance Partners (FAMP) on June 9, 2026, creating the first franchise model designed specifically for aviation maintenance professionals seeking to own Federal Aviation Administration (FAA) Part 145 repair stations.

In a press release issued from its Orlando, Florida headquarters, the private aviation company detailed how the new division aims to lower the traditional barriers to entry for certified mechanics. The franchise structure provides access to Fly Alliance’s existing operational infrastructure, regulatory compliance frameworks, and global parts sourcing network.

Lowering Barriers to Part 145 Ownership

Operating an FAA Part 145 repair station typically requires significant capital investment and complex regulatory compliance. Eddie Trujillo, co-founder of FAMP, noted that these requirements have historically restricted ownership to larger organizations.

The FAMP model is designed to remove these obstacles. By leveraging a franchise system, qualified technicians can focus on delivering maintenance services while utilizing established corporate support systems.

“Our goal is to remove those barriers and provide qualified maintenance professionals with a proven framework for ownership,” Trujillo stated in the release. “We want talented technicians to focus on delivering exceptional maintenance services while benefiting from the systems, support, and resources we’ve already built.”

Leadership and Franchise Experience

The initiative pairs Fly Alliance’s aviation background with established franchise expertise. Fly Alliance co-founder Kevin Wargo highlighted that the program addresses a gap in the industry where experienced professionals often lack pathways to business ownership.

Trujillo brings extensive franchising experience to the new venture. He previously founded the electronics repair company uBreakiFix in 2009, which began franchising operations in 2013. Under his leadership, the brand expanded to more than 800 locations before being acquired by Asurion in 2019, the same year Fly Alliance was founded.

Recent Fly Alliance Expansion

The launch of FAMP follows a series of recent operational expansions for Fly Alliance. On January 19, 2026, the company’s maintenance division received approval as a Foreign Approved Maintenance Organization (FAMO) from the Directorate General of Civil Aviation (DGCA) of India.

The company has also expanded its passenger and operational services. On November 13, 2025, Fly Alliance became an authorized Starlink dealer, offering complimentary satellite internet on select aircraft. More recently, on April 7, 2026, the operator opened the Jet Paw Lounge at Teterboro Airport (TEB), a dedicated fixed-base operator (FBO) facility for passengers traveling with dogs.

AirPro News analysis

We view the introduction of a franchise model to Part 145 repair stations as a novel approach to a persistent industry challenge: the retention and career progression of skilled aviation maintenance technicians (AMTs). By offering a structured path to ownership, Fly Alliance is adapting a business model highly successful in consumer retail and automotive repair to the heavily regulated aviation sector.

The success of FAMP will likely depend on how effectively the franchisor can manage the strict quality control and safety compliance required by the FAA across multiple independent owner-operators. If successful, this model could shift the landscape of independent maintenance, repair, and overhaul (MRO) facilities by consolidating smaller operations under a unified, well-resourced brand umbrella.

Sources: Fly Alliance via Business Wire

Photo Credit: Fly Alliance

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MRO & Manufacturing

Heatcon Asia Signs 25-Year Lease at Clark Aviation Complex

Boeing supplier Heatcon Asia inks a 25-year lease at Clark Civil Aviation Complex to open a composite repair facility by Q2 2027.

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Clark International Airport Corporation (CIAC) and aerospace supplier Heatcon Asia, Inc. signed a 25-year lease agreement on June 9, 2026, to establish a composite repair and manufacturing facility in the Philippines. The deal brings a direct supplier for The Boeing Company to the Clark Civil Aviation Complex, advancing regional efforts to build a dedicated Maintenance, Repair, and Overhaul (MRO) hub.

According to a press release issued by CIAC, the new facility will handle manufacturing, material distribution, and in-shop composite repair. Heatcon targets the second quarter of 2027 to commence operations at the site, backed by an initial investment of $2.94 million over the first three years of the lease.

Expanding the Clark Aviation Capital footprint

The agreement aligns with the mandate of the Bases Conversion and Development Authority (BCDA) to drive high-value industrial growth within the 2,367-hectare Clark Aviation Capital property. CIAC is actively marketing the zone to global enterprises specializing in aviation logistics, commercial warehousing, and high-tech Manufacturing.

CIAC President and Chief Executive Officer Jojit Alcazar and Heatcon Asia President Howard Victor Banasky formalized the contract during a signing ceremony. Alcazar noted the Partnerships supports the growing demands of the global aerospace industry.

“Heatcon’s facilities support major aviation players in the region, including Boeing, and are expected to further strengthen Clark’s position as an attractive destination for aircraft Maintenance, Repair, and Overhaul (MRO) services,” Alcazar said.

Heatcon’s Asia-Pacific supply chain strategy

Established in 1978, Heatcon manufactures hot bonders, heat blankets, and composite repair process materials for both commercial and Military-Aircraft sectors. Company management indicated the Clark facility will serve as a strategic hub to support a growing customer base across the Asia-Pacific region.

The move follows broader efforts by Philippine authorities to attract aerospace investment. In early 2026, the BCDA signed a memorandum of understanding with industrial real estate developer Berthaphil Inc. at the World Economic Forum to accelerate aviation-related industrial development at Clark. CIAC also heavily promoted the region’s MRO potential during the Singapore Airshow in February 2026.

AirPro News analysis

Securing a direct Boeing supplier like Heatcon provides tangible momentum for CIAC’s ambitions to rival established Southeast Asian MRO hubs like Singapore and Malaysia. While the initial $2.94 million investment is relatively modest for aerospace manufacturing, the 25-year lease commitment signals long-term confidence in the Philippine aviation sector. We view this agreement as a critical anchor tenant victory for the Clark Aviation Capital project. Attracting specialized component repair and composite material distributors often creates a clustering effect, drawing secondary suppliers and airlines seeking localized supply chains to reduce turnaround times for heavy maintenance.

Sources: Clark International Airport Corporation, Punto! Central Luzon, The Manila Times, Philippine Information Agency, Homes.ph

Photo Credit: Clark International Airport Corporation

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MRO & Manufacturing

Aviation Aftermarket Parts Shortages Deepen in May 2026

Locatory May 2026 data shows acute shortages of CFM56 and GE90 components driven by fleet extensions and repair backlogs.

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Severe supply chain bottlenecks and delayed new aircraft deliveries are driving acute shortages of critical engine and avionics components across the global aviation aftermarket, according to May 2026 marketplace data published by Locatory.

The aviation parts locator platform released its analysis on June 3, 2026, detailing the top 50 most searched and hardest-to-find aircraft parts. The data indicates that operators are being forced to extend the operational life of legacy fleets, including the Boeing 737 Next Generation, Airbus A320ceo, and Boeing 777 families. This extension directly suppresses the teardown activity that typically supplies the Used Serviceable Material (USM) market.

Legacy fleet extensions strain component availability

Delays in new aircraft programs, such as the Boeing 777X, have prompted airlines to retain older airframes like the Boeing 777-300ER and Boeing 777F longer than originally planned. This delayed retirement cycle restricts the flow of parts into the USM channel, which traditionally acts as a buffer against open-market scarcity.

Compounding the physical shortage of parts is a growing backlog within the approved repair ecosystem. Locatory notes that repair-cycle Turnaround Time (TAT) has emerged as a primary constraint for Maintenance, Repair, and Overhaul (MRO) providers. Even when unserviceable units are located, delays in returning them to serviceable condition keep the available pool of ready-to-install components exceptionally tight.

Engine cores and avionics face peak demand

High demand is heavily concentrated on narrowbody engine-core parts, specifically for CFM International CFM56-5B and CFM56-7B engines. Pneumatic systems and Integrated Drive Generators (IDGs) are also experiencing elevated search volumes as operators prepare for peak summer utilization in Q3 2026. Anticipated summer flight schedules are expected to further strain the supply of environmental control systems, cooling components, and dispatch-critical avionics.

Widebody platforms are facing similar supply-side pressure. A January 2026 directive from the Federal Aviation Administration (FAA) regarding GE Aerospace GE90 High Pressure Turbine (HPT) disks has driven an increase in shop visits for Boeing 777 engines. Consequently, GE90 components, particularly Full Authority Digital Engine Controls (FADECs) and Hydro-Mechanical Units (HMUs), have become critically difficult to source.

AirPro News analysis

We anticipate that the structural constraints identified in the May 2026 data will persist well into the next year. The aviation aftermarket is currently caught in a feedback loop where new aircraft delivery delays force legacy fleet extensions, which in turn choke off the USM supply required to maintain those very legacy aircraft. Until Original Equipment Manufacturers (OEMs) can stabilize new production rates and clear delivery backlogs, MROs and airlines will continue to face inflated procurement costs and extended TATs for dispatch-critical components.

Sources: Locatory

Photo Credit: Locatory

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MRO & Manufacturing

Bell Completes First Two MV-75 Cheyenne Wing Structures

Bell Textron finishes the first two MV-75 Cheyenne wing structures, achieving a 90% labor reduction vs. the V-22 Osprey.

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Bell Textron Inc. has completed the assembly of the first two wing structures for the U.S. Army MV-75 Cheyenne tiltrotor aircraft, advancing the manufacturing phase of the Future Long-Range Assault Aircraft program.

In a press release issued on June 11, 2026, the Textron Inc. company announced that these wings will be integrated into the first two MV-75 test aircraft. This milestone moves the program closer to its flight test phase as the U.S. Army prepares to replace a portion of its Sikorsky UH-60 Black Hawk fleet.

Manufacturing efficiencies and labor reductions

The fabrication of the first MV-75 wing, completed in February 2026, achieved a 90 percent reduction in labor hours compared to the initial wing build for the Bell Boeing V-22 Osprey. The production of the second wing yielded an additional 40 percent reduction in labor hours compared to the first.

“After decades of building V-22 wings, we’ve learned new ways to do things better, faster and smarter by implementing these lessons into the design upfront,”

said Culley Shafer, Bell Director of Operations in Amarillo, Texas. Shafer noted that the assembly line continues to evolve as systems content is populated into the wings, establishing a foundation for future production.

Program timeline and facility expansion

The U.S. Army awarded the Future Long-Range Assault Aircraft (FLRAA) contract to Bell in December 2022. On April 15, 2026, the Army officially designated the aircraft as the MV-75 Cheyenne II, honoring the Northern Cheyenne Tribe and the Cheyenne & Arapaho Tribes. The “MV” prefix designates a multi-mission vertical takeoff aircraft, while the “75” commemorates the founding of the U.S. Army in 1775.

To support the manufacturing phase, Bell opened the MV-75 Cheyenne Wichita Assembly Center in Wichita, Kansas, on April 27, 2026. This facility is dedicated to fuselage assembly, complementing the company headquarters in Fort Worth, Texas, and its operations center in Amarillo.

AirPro News analysis

We view the dramatic reduction in labor hours between the V-22 and the MV-75 as a strong indicator of Bell’s maturation in tiltrotor manufacturing. Achieving a 90 percent efficiency gain on the first article demonstrates the value of digital engineering and lessons learned from the Osprey program. The subsequent 40 percent reduction on the second wing suggests a steep learning curve that could favorably impact unit costs as the Cheyenne enters low-rate initial production.

Sources: Bell Textron Inc.

Photo Credit: Bell

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