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Boeing and USAF Modernize B-52 with Digital Test Bed and Upgrades

Boeing and the U.S. Air Force use a decommissioned B-52H as a digital test bed to integrate new engines and radar, extending fleet life to 2050.

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This article is based on an official press release from Boeing, supplemented by industry research.

The U.S. Air Force and Boeing are currently executing the largest modernization program in the history of the B-52 Stratofortress, aiming to keep the Cold War-era bomber operational until 2050 and beyond. According to an official Boeing release, achieving this monumental task without depleting the active military fleet of 76 aircraft required an unconventional solution: resurrecting a decommissioned bomber from the Arizona desert.

The aircraft, a B-52H nicknamed “Damage Inc. II,” now serves as a critical physical and digital test bed at Boeing’s High Bay Facility in Oklahoma City. By utilizing this grounded airframe, engineers are successfully bridging the gap between 1960s analog blueprints and modern cloud-based digital engineering.

As we observe ongoing flight tests in early 2026, the lessons learned from this unique test bed are directly informing the integration of new engines and advanced radar systems. This approach ensures that the transition to the newly designated B-52J “Centuryfortress” remains efficient, safe, and cost-effective.

Resurrecting “Damage Inc. II”

A 1,400-Mile Journey from the Boneyard

The B-52 fleet, originally built between 1961 and 1962, remains a vital component of American strategic deterrence. To test modern upgrades without grounding active bombers, the Air Force turned to the 309th Aerospace Maintenance and Regeneration Group (AMARG) at Davis-Monthan Air Force Base in Arizona, commonly known as the “Boneyard.” While most aircraft stored in this dry desert climate are cannibalized for parts, the Air Force has occasionally resurrected airframes for active duty or specialized testing.

According to Boeing’s project data, tail number 61-0009,”Damage Inc. II”,was selected for this unique mission. After serving actively from 1961 until its retirement in September 2008, the aircraft was disassembled in 2021 rather than being restored for flight. Its 160-foot-long fuselage and left wing embarked on a massive 1,400-mile road trip across the country, arriving at Boeing’s facility near Tinker Air Force Base in January 2022.

The Digital Test Bed Concept

Bridging Analog Blueprints and Digital Models

The Air Force is employing an “eSeries” approach for the B-52’s modernization, meaning systems are designed and tested in a cloud-based virtual environment before physical manufacturing begins. However, applying 21st-century digital models to a 60-year-old airframe presents distinct engineering challenges.

“Damage Inc. II” functions as a physical anchor for this digital engineering. Boeing engineers scan and measure the actual aircraft to verify that 3D digital models align perfectly with reality. This process has already proven invaluable in identifying discrepancies between the physical aircraft and its original 1960s analog drawings.

“You have to know what you don’t know. We found that the fastener holes in the skin common to the attach-stringer were not as per the drawings, which could have led to major repair issues,” stated Chris Tribou, Boeing B-52 CERP Manufacturing Engineer, in the company release.

Discovering these misalignments on a test bed rather than an active fleet bomber prevents significant manufacturing delays and costly structural repairs that would otherwise disrupt fleet readiness.

Powering the “Centuryfortress”

Engines and Radar Upgrades

The primary focus of the Oklahoma City test bed is the integration of two massive upgrades that will eventually transition the fleet to the B-52J designation. The first is the Commercial Engine Replacement Program (CERP), which will replace the aircraft’s Pratt & Whitney TF33 engines, a model that has been out of production since 1985.

Based on Boeing’s specifications, the new Rolls-Royce F130 commercial engines will increase fuel efficiency by 30 percent, save 5,400 pounds of weight per aircraft, and eliminate the need for engine overhauls for the remainder of the bomber’s lifespan.

Concurrently, the Radar Modernization Program (RMP) is replacing the bomber’s obsolete analog radar with a new Raytheon Active Electronically Scanned Array (AESA) system (AN/APQ-188). This upgrade provides advanced, all-weather navigation and targeting capabilities comparable to those used in modern fighter jets.

Cost Efficiency and Future Readiness

Accelerating Integration

Utilizing a decommissioned mock-up offers substantial cost savings compared to conducting traditional flight testing for every design iteration. It also preserves the readiness of the Air Force’s limited 76-aircraft fleet, ensuring no active bombers are pulled from service for structural integration tests.

“As new weapons are developed and come on hand, we can use it to see how the weapons attach, what needs to change, and if they fit on the aircraft… This is an asset that will help us integrate different items onto the aircraft quicker. An additional benefit is the cost to maintain a mock-up is fairly low,” noted Col. Louis Ruscetta, B-52 Senior Materiel Leader with the Air Force Bombers Directorate.

Boeing officials echo this sentiment, emphasizing the facility’s foundational role in the program’s ongoing development.

“We would not be able to learn and grow as a program without the B-52 High Bay,” said Jagbir Singh, Boeing B-52 CERP Program Director.

Recent Developments and 2026 Outlook

Moving from Ground to Sky

The digital and physical groundwork laid by “Damage Inc. II” is now translating into active flight testing. In December 2025, a B-52 equipped with the new AESA radar successfully completed a highly anticipated test flight from Boeing’s San Antonio facility to Edwards Air Force Base in California.

Throughout 2026, ground and flight testing of both the new radar and engine configurations will continue. These tests are crucial for meeting the Air Force’s strict requirements ahead of a final production decision anticipated later this year. The structural and digital lessons learned from the Oklahoma City test bed continue to directly inform these live flight tests.

AirPro News analysis

At AirPro News, we view the B-52 modernization program as a masterclass in aerospace lifecycle extension. The juxtaposition of a Cold War-era airframe being upgraded via cloud-based digital engineering, 3D printing, and AI-assisted modeling highlights a pragmatic shift in defense procurement. By investing in a physical test bed like “Damage Inc. II,” the Air Force and Boeing are actively mitigating the high risks associated with integrating 21st-century technology into mid-20th-century architecture. This strategy not only protects the operational readiness of the current fleet but also sets a vital precedent for how legacy military aircraft assets can be cost-effectively sustained well into the future.

Frequently Asked Questions (FAQ)

What is “Damage Inc. II”?
It is a decommissioned B-52H bomber (tail number 61-0009) that was resurrected from the Arizona “Boneyard” and transported to Oklahoma City to serve as a physical and digital test bed for modernization programs.

Why is the B-52 being upgraded?
The U.S. Air Force is upgrading the B-52 with new engines and radar systems to keep the fleet operational until 2050 and beyond. Once upgraded, the aircraft will be redesignated as the B-52J “Centuryfortress.”

What are the main upgrades being tested?
The two primary upgrades are the Commercial Engine Replacement Program (CERP), which installs modern Rolls-Royce F130 engines, and the Radar Modernization Program (RMP), which adds a new Raytheon AESA radar system.

Sources: Boeing BNN Press Release

Photo Credit: Boeing

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Defense & Military

Neura Defense Systems Rebrands as Volantyx Aerospace

Neura Defense Systems rebrands as Volantyx Aerospace to develop counter-UAS tech targeting RF-silent drone swarms.

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Saint Petersburg, Florida-based Neura Defense Systems, Inc. announced on August 26, 2026, that it has rebranded as Volantyx Aerospace, Inc. to reflect its expansion from a single-product defense developer into a broader aerospace technology platform.

In a press release issued Wednesday, the company stated the original Neura Defense Systems name will be retained for its defense division and current operating business. The corporate restructuring aligns with the company’s focus on developing a distributed edge-intelligence architecture designed to counter autonomous, radio-frequency-silent drone swarms.

Addressing the RF-silent swarm-drone gap

Volantyx Aerospace is targeting a specific vulnerability in current counter-Unmanned Aircraft Systems (UAS) defense networks. Traditional detection and mitigation rely heavily on radio frequency (RF) signals, which are ineffective against pre-programmed or autonomous aircraft that do not emit such signals.

Founder and Chief Executive Officer Sam Talari explained the limitations of legacy systems in the company’s announcement, noting that the new architecture is built on the assumption that any single sensor can be degraded or absent.

An RF sensor cannot detect a signal that is not there, and a jammer cannot sever a control link that does not exist. We start from the aircraft’s physical signature instead — radar return, sound, heat, visual — and combine those into one track and one decision picture for the operator.

The company has filed 13 United States provisional patent applications covering multi-modal sensor fusion, distributed networking, cognitive command, and the detection of non-emitting aircraft. The resulting intelligence layer is designed to make decisions at the edge without cloud dependency while preserving a record of system observations.

Development timeline and market positioning

The rebranding occurs as federal investment in counter-UAS technologies accelerates. Volantyx Aerospace remains in the development stage, with its core capabilities currently undergoing hardware integration and field evaluation following initial tests in a controlled environment.

The company clarified in its release that it does not yet claim a fielded deployment, operational performance metrics, or a contract award. Volantyx Aerospace plans to begin manufacturing or supplying effectors in early 2027. The corporate name change is a structural adjustment for the Delaware corporation and does not alter existing agreements, obligations, or ownership.

AirPro News analysis

The transition from Neura Defense Systems to Volantyx Aerospace signals a strategic pivot to capture dual-use commercial and defense markets. As autonomous UAS capabilities proliferate, the reliance on RF jamming and detection is becoming a recognized vulnerability in airspace security. By focusing on multi-modal physical signatures, we view Volantyx’s approach as a necessary evolution in counter-UAS architecture. The company’s explicit acknowledgment that it lacks fielded deployments or contract awards underscores the significant gap between conceptual architecture and operational validation. The early 2027 target for effector manufacturing will be a critical milestone to monitor as the company attempts to transition from a development-stage startup to an active aerospace supplier.

Sources: Neura Defense Systems, Inc. (via PR Newswire)

Photo Credit: Neura Defense Systems, Inc.

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Defense & Military

Lockheed Martin Offers Peru $1.8B F-16 Block 70 Offset Package

Lockheed Martin proposes a $1.8B industrial package for Peru’s F-16 Block 70 program, including UAS assembly and MRO expansion.

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Lockheed Martin has outlined a $1.8 billion industrial and social collaboration package for Peru, designed to integrate local firms into the global aerospace supply chain as part of the country’s F-16 Block 70 procurement program.

Announced in a press release on August 26, 2026, the offset proposal follows the Peruvian government’s April 2026 decision to acquire an initial batch of 12 F-16 Block 70 aircraft. The comprehensive package aims to position Peru as a regional hub for advanced unmanned systems and aerospace services.

Expanding Peru’s aerospace industrial base

The proposed industrial agreement focuses heavily on technology transfer and domestic manufacturing. Key components include the domestic assembly of an Unmanned Aircraft System (UAS) tailored for the Latin American market, the establishment of joint research hubs, and the creation of a UAS Technical Institute. The package also outlines plans to expand Peru’s high-tech maintenance, repair, and overhaul (MRO) footprint.

“As we collaborate with the local industry, we aim to deliver tangible, high-value opportunities that build a skilled workforce, enable knowledge transfer and create lasting economic impact on both sides of the partnership,” said Tara Lause, Vice President of Business Development for the Integrated Fighter Group at Lockheed Martin.

Lause added that the procurement creates enduring alliances and industrial collaboration opportunities with the United States and other partner nations.

Fleet modernization and electronic warfare capabilities

Peru is currently working to replace its aging fleet of Soviet-era MiG-29s and French Mirage 2000s. The F-16 Block 70 was selected over competing bids from Saab and Dassault. To equip the new fleet, the government of Peru selected L3Harris Technologies to provide its AN/ALQ-254(V)1 Viper Shield all-digital electronic warfare suite, a decision announced on August 17, 2026. The Viper Shield system provides advanced radar warning and jamming capabilities.

Lockheed Martin noted that the F-16 is currently operated by 29 countries, with a global fleet of 2,800 aircraft. Mike Shoemaker, Vice President of the Integrated Fighter Group at Lockheed Martin, stated that the selection highlights the aircraft’s operational performance and ability to meet pressing defense requirements.

AirPro News analysis

The announcement of a $1.8 billion industrial offset package is a strategic move by Lockheed Martin to solidify the F-16 Block 70 sale amid a complex political environment in Lima. While the Peruvian government selected the aircraft in April 2026, regional defense reporting indicates that the procurement process has encountered delays linked to ministerial resignations and defense budget debates. By offering substantial domestic manufacturing opportunities, including UAS assembly and MRO expansion, Lockheed Martin is providing Peruvian leadership with a strong economic justification to finalize the state-to-state contract. We view this comprehensive technology transfer as a critical lever in moving the procurement from selection to a finalized, funded agreement.

Sources: Lockheed Martin

Photo Credit: Lockheed Martin

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Defense & Military

Rolls-Royce Completes $1 Billion Indiana Defense Facility Upgrade

Rolls-Royce finalizes a decade-long $1 billion modernization of its Indiana manufacturing and testing facilities for U.S. defense programs.

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Rolls-Royce has finalized a decade-long, $1 billion modernization of its Indiana manufacturing and testing facilities, cementing the campus as its largest global hub for defense engine production. The upgraded footprint equips the manufacturer to handle a growing portfolio of United States military aircraft projects and represents the largest single investment the company has made in the country.

In a press release issued on August 27, 2026, the company confirmed the completion of the infrastructure project, which spans manufacturing and ground test sites in Indianapolis and an altitude test facility in West Lafayette. More Rolls-Royce defense products are now built in Indianapolis than at any other location worldwide.

Strengthening military engine production

The modernized facilities will support the production and testing of propulsion systems for several high-profile military aircraft. This includes future engines for the U.S. Air Force B-52 strategic bomber and the U.S. Army MV-75 Cheyenne, alongside current production for the V-22 Osprey, the U.S. Navy MQ-25A Stingray, and the C-130J.

Adam Riddle, President of Defense and CEO of Rolls-Royce North America, emphasized the strategic nature of the upgrades and their alignment with national defense priorities.

“This billion-dollar investment is about more than buildings and test cells, it is about delivering for the American warfighter, on time and at the standard our customers expect. We made this investment because it was the right thing to do for U.S. national security and for the future of Rolls-Royce.”

U.S. Senator Jim Banks of Indiana noted the timing of the completion, stating that the engines built in Indianapolis power aircraft that warfighters depend on. He added that the investment strengthens the American defense industrial base at a critical moment.

Economic footprint and regional impact

The Indianapolis campus currently employs approximately 3,500 people. According to the company, its U.S. operations contributed $6.2 billion to the national economy in 2024 and support 30,000 jobs across 26 states, factoring in research and development spillover. The company estimates a $4 return to the U.S. economy for every dollar invested by the U.S. government in its operations.

Over the past decade, Rolls-Royce has invested a total of $1.5 billion in U.S. facilities and $2.5 billion in domestic research and development. The Indiana investment also includes a $75 million, 10-year alliance with Purdue University, which anchors the LibertyWorks advanced-research organization.

Indiana Governor Mike Braun highlighted the regional significance of the project.

“Rolls-Royce has called Indiana home for three decades, and this billion-dollar investment is a vote of confidence in Hoosier workers and our state. Advanced manufacturing like this is exactly what keeps Indiana’s economy strong and growing.”

AirPro News analysis

We view the completion of this $1 billion modernization as a critical milestone for Rolls-Royce North America as it works to secure its position within the U.S. defense supply chain. By anchoring its advanced testing and manufacturing capabilities in Indiana, the company effectively insulates its U.S. military contracts from international supply chain disruptions. The specific alignment with the B-52 re-engining program and the MV-75 Cheyenne indicates a long-term strategic focus on platforms expected to remain in service for decades. The dedicated altitude test facility in West Lafayette also provides a distinct competitive advantage for future aerospace research and development contracts, particularly as the Department of Defense demands more rigorous domestic testing capabilities.

Sources: Rolls-Royce

Photo Credit: Rolls-Royce

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