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Collins Aerospace Completes HECATE Project Achieving TRL5 for Hybrid-Electric Aircraft

Collins Aerospace completes HECATE project, validating 800V electrical system for hybrid-electric aircraft with TRL5 certification under Clean Aviation initiative.

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This article is based on an official press release from Collins Aerospace.

On March 17, 2026, Collins Aerospace, an RTX business, announced the successful completion of the Hybrid-ElectriC regional Aircraft distribution TEchnologies (HECATE) project. According to the company’s press release, this initiative has officially achieved Technology Readiness Level 5 (TRL5), a critical milestone that proves the viability of its electrical architecture design for future hybrid-electric Commercial-Aircraft under real-world simulated conditions.

The HECATE project is a cornerstone of the European Union’s Clean Aviation Joint Undertaking (CAJU), receiving additional support from UK Research and Innovation. Industry data provided in supplementary research reports notes that CAJU operates with a €4.1 billion budget aimed at reducing the greenhouse gas Emissions of regional aircraft by up to 50 percent compared to 2020 standards. The successful conclusion of HECATE’s Phase 1 testing marks a significant step toward the program’s ultimate goal of introducing zero-emission commercial aircraft into service by 2035.

At AirPro News, we recognize that the transition to hybrid-electric Propulsion requires massive leaps in onboard energy management. The HECATE consortium, led by Collins Aerospace and featuring technical coordination by Safran Electrical & Power, has demonstrated that the European aerospace supply chain can collaboratively meet these high-voltage demands.

The HECATE Project and High-Voltage Aviation

Overcoming Megawatt-Class Challenges

As the Manufacturers industry pivots toward hybrid-electric propulsion, the electrical demands placed on aircraft systems increase exponentially. Traditional electrical networks are ill-equipped to handle megawatt-class power levels without adding prohibitive weight or introducing high-voltage hazards such as arcing and electromagnetic interference. According to the Collins Aerospace press release, the HECATE project directly addressed these hurdles by developing a lightweight, compact, and holistically optimized electrical power generation and distribution system.

During the testing phase, the consortium successfully demonstrated an 800-volt architecture capable of handling more than 500 kilowatts (kW) of power. To achieve this safely and efficiently, the Phase 1 CAJU project utilized digital twin technology. The official release notes that simulating real-world operations digitally significantly reduced physical testing time while ensuring the system adhered to strict electromagnetic compatibility standards.

“Through successful collaboration with HECATE consortium partners, we have advanced critical technologies for hybrid-electric propulsion and more electric aircraft to meet future high power, high-voltage aircraft demands. With efficient, lightweight, and compact electrical power distribution technologies, Collins is well-positioned for continued maturation and integration testing under Clean Aviation Phase 2 programs, moving closer to commercial viability.”

— Kristin Smith, Vice President of Electric Power Systems at Collins Aerospace

Ground Testing at the “Copper Bird” Facility

Simulating Flight in Niort, France

The physical validation of the HECATE system took place at Safran Electrical & Power’s specialized “Copper Bird” facility in Niort, France. According to supplementary project data, the Copper Bird is a unique ground-test platform designed to integrate and test an aircraft’s entire advanced electrical system in a controlled environment before flight testing begins.

The integration process was a massive collaborative effort. The Clean Aviation Joint Undertaking reports that the project was jointly developed by 38 participating entities across 11 European countries, including major players like Airbus Defence and Space and Leonardo, alongside various universities. Bringing hardware from dozens of partners into a single, functioning 500 kW network on the Copper Bird proved the efficacy of the consortium’s design.

“We are very proud to have integrated the full suite of partner systems from the HECATE consortium into our state-of-the-art electrical systems test bench in Niort. This integration highlights the strength of our collaboration and our technical leadership in hybrid-electric and electric propulsion.”

— Agnès Pronost-Gilles, Executive VP & General Manager for Power Division, Safran Electrical & Power

Transitioning to Clean Aviation Phase 2

OSYRYS and LEIA Initiatives

The completion of HECATE serves as the launchpad for Phase 2 of the Clean Aviation initiative. According to industry research reports, CAJU announced €945 million in funding for 12 new Call 3 projects in late 2025, with work officially kicking off in early 2026. These projects aim to take the technologies proven in HECATE from the laboratory to the sky, with initial flight tests slated for the 2028–2029 timeframe.

The Collins Aerospace release highlights two key Phase 2 projects: OSYRYS and LEIA. OSYRYS, led by Safran Electrical & Power, will focus on developing and testing electrical systems specifically for hybrid-electric regional aircraft. Meanwhile, LEIA, coordinated by Airbus, aims to scale these hybrid-electric architectures for larger, short-to-medium range commercial aircraft.

“Hybrid-electric aircrafts need reliable and powerful electrical architectures to safely fly our skies — and HECATE has brought us a decisive step closer towards this goal with tangible results and win-win collaboration with EASA. At Clean Aviation, we will be excited to see how Phase 2 projects build on HECATE achievements and will further mature the technology for an entry into service by 2035.”

— María Calvo, Head of Unit Project Management at Clean Aviation

AirPro News analysis

The successful TRL5 certification of the HECATE project underscores a critical, often-overlooked element of next-generation aviation: regulatory synergy. By collaborating continuously with the European Union Aviation Safety Agency (EASA) and standards groups like EUROCAE throughout the development process, the HECATE consortium has ensured that these high-voltage systems are not just functional in a lab, but fundamentally certifiable for commercial flight.

Furthermore, while Sustainable Aviation Fuel (SAF) remains the industry’s primary short-term tool for decarbonization, the physical limits of SAF production necessitate mechanical innovations. The 800-volt, 500 kW architecture proven by Collins Aerospace and Safran represents the foundational infrastructure required to make hybrid-electric regional flights a reality by the 2035 target. Without these high-voltage distribution networks, the transition to zero-emission aviation would stall at the propulsion level.

Frequently Asked Questions (FAQ)

  • What is the HECATE project?
    HECATE (Hybrid-ElectriC regional Aircraft distribution TEchnologies) is a European research initiative aimed at developing high-voltage electrical power generation and distribution systems for future hybrid-electric aircraft.
  • What does TRL5 mean?
    Technology Readiness Level 5 (TRL5) indicates that a technology has been rigorously tested and validated in a relevant, simulated environment, in this case, Safran’s “Copper Bird” ground-test platform.
  • When will these hybrid-electric aircraft fly?
    Phase 2 projects (like OSYRYS and LEIA) aim to begin flight tests between 2028 and 2029, with the ultimate goal of commercial entry into service by 2035.

Sources: Collins Aerospace Press Release, HECATE Project Official Site

Photo Credit: RTX

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Technology & Innovation

Joby Aviation and Toyota Form eVTOL Manufacturing Joint Venture

Joby Aviation and Toyota establish a joint venture to manufacture the S4 eVTOL, with Toyota holding a 51% stake.

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Joby Aviation, Inc. (JOBY) and Toyota Motor Corporation (TM) have formalized their nearly decade-long partnership by establishing a joint venture to manufacture electric vertical take-off and landing (eVTOL) aircraft. The new entity, named the Joby Toyota Aero Manufacturing Preparation Company, will focus on scaling commercial production of the Joby S4 Series eVTOL aircraft.

Announced in a press release on June 30, 2026, following a U.S. Securities and Exchange Commission (SEC) 8-K filing on June 29, 2026, the alliance combines Joby’s electric aviation technology with Toyota’s established production systems expertise. The joint venture will operate across locations in Santa Cruz, California, and Toyota City, Japan.

Joint venture structure and financial stakes

Toyota holds a 51 percent majority stake in the new manufacturing company, acquired through the purchase of 1.02 million shares for $1.02 million. Joby retains the remaining 49 percent stake, having purchased 980,000 shares for $980,000. The joint venture will be governed by a five-member board of directors, with three members designated by Toyota and two designated by Joby.

The agreement includes specific intellectual property licensing arrangements between the two parent companies. Joby will license certain aircraft-related intellectual property to the joint venture on a royalty-free basis. In return, Toyota will license manufacturing-related intellectual property to the venture, which includes certain royalty-bearing rights.

Scaling eVTOL production

The formal joint venture builds upon a foundation of significant financial and technical support from the Japanese automaker. Toyota has provided approximately $900 million in total capital to Joby to date. The automaker is already providing technical assistance as Joby establishes a series production line for the S4 eVTOL aircraft at a facility in Ohio.

In the June 30 press release, Joby Aviation founder and CEO JoeBen Bevirt highlighted the depth of the corporate relationship.

“Toyota has been by Joby’s side for nearly a decade, providing invaluable guidance and support as we built the foundation for Manufacturing our aircraft. Today’s announcement reflects the strength of our relationship and our shared confidence in the opportunity ahead.”

Toyota Motor Corporation Chairman Akio Toyoda stated that the company views air mobility as a natural extension of its philosophy of providing mobility for all, expanding its focus from the ground into the sky to bring new value to society.

Certification progress and next steps

The manufacturing alliance aligns with Joby’s ongoing Certification efforts with the U.S. Federal Aviation Administration (FAA). During the first quarter of 2026, Joby began flying its first FAA-conforming aircraft for type inspection authorization. This testing phase is a required step as the company works toward achieving full FAA type certification for the S4 Series.

With the joint venture now legally established, the two companies will begin integrating their engineering and manufacturing teams across the California and Japan facilities to prepare for high-volume aircraft production.

AirPro News analysis

We view the formalization of the Joby Toyota Aero Manufacturing Preparation Company as a critical de-risking event for Joby’s production ambitions. While designing and certifying an eVTOL aircraft presents significant regulatory hurdles, manufacturing these vehicles at scale with automotive-style efficiency is an entirely different challenge that has historically troubled aerospace Startups. By securing a majority-stake commitment from Toyota, Joby gains direct access to one of the world’s most proven manufacturing systems. Furthermore, the intellectual property arrangement, where Toyota retains royalty-bearing rights on its manufacturing processes, suggests the automaker sees long-term revenue potential in aerospace production beyond its initial capital Investments.

Sources: Joby Aviation, Inc. and Toyota Motor Corporation

Photo Credit: Joby Aviation

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Sustainable Aviation

KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore

KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

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On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.

The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.

PureSAF technology and project scope

The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.

In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.

“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”

The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.

Aligning with Singapore’s aviation mandates

The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.

The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.

Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.

AirPro News analysis

We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.

Sources: KBR

Photo Credit: KBR

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Technology & Innovation

Mako Aerospace Indicates $28M Series A for Electric Jet Engine

Scottish startup Mako Aerospace indicates a $28M Series A to advance its superconductor-based all-electric jet engine prototype.

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Mako Aerospace, a Scottish aerospace startups developing all-electric jet engine technology, has indicated the closure of a $28 million Series A funding round to advance its propulsion systems.

A URL published on the company’s domain outlines the capital injection for the Dunfermline-based manufacturers. Mako Aerospace is currently developing “The Forerunner,” an all-electric jet engine prototype utilizing superconductor technology designed to extend the range of electric aircraft.

Advancing all-electric propulsion

Led by Chief Executive Officer Kieran Duncan and Chief Operations Officer Pia Saelen, Mako Aerospace is focused on reducing operating expenses for aircraft operators. The company targets a 70% reduction in fuel costs compared to traditional turboprop engines using its proprietary technology.

In September 2022, Mako Aerospace announced a partnerships with the National Manufacturing Institute Scotland (NMIS) to manufacture the prototype of its electric jet engine. The reported $28 million Series A would provide the capital required to scale this development and pursue experimental certification for the propulsion system.

Funding verification and industry context

The $28 million funding figure originates from a dedicated URL on the Mako Aerospace website. The primary press release is not currently accessible through public web searches, and the funding round has not yet been confirmed by regulatory filings or secondary financial press.

If completed, a $28 million Series A represents a substantial investments in the electric aviation sector. Startups developing novel propulsion systems require significant early-stage capital to transition from conceptual design to physical prototyping and testing.

AirPro News analysis

We note that while the $28 million figure is substantial for a regional aerospace startup at this stage, the lack of accessible public filings or widespread syndication of the press release warrants caution. Developing an all-electric jet engine using superconductors is a highly capital-intensive process. If the funding is fully realized, it will likely bridge the gap between the NMIS-supported prototype phase and initial ground testing. Certification by aviation authorities remains a distant and expensive hurdle for any novel propulsion technology.

Sources: Mako Aerospace

Photo Credit: Mako

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