MRO & Manufacturing
DAS Aviation Acquires AQRD to Boost Integrated Aviation Repair Services
DAS Aviation, a West Star Aviation unit, acquires AQRD, combining engineering and repair to enhance aviation maintenance and reduce aircraft downtime.

This article is based on an official press release from DAS Aviation.
DAS Aviation Acquires AQRD to Create Integrated Engineering and Repair Powerhouse
In a significant move to consolidate aftermarket aviation services, DAS Aviation, a subsidiary of West Star Aviation, has officially acquired Aerospace Quality Research and Development (AQRD). Announced on December 1, 2025, the acquisition brings together DAS Aviation’s extensive structural repair and parts inventory with AQRD’s specialized engineering and composite capabilities. The deal aims to establish a vertically integrated “one-stop-shop” for operators, reducing the logistical burden of managing multiple vendors for off-wing services.
According to the company’s announcement, the integration of the two Texas-based firms begins immediately. DAS Aviation, headquartered in Cedar Hill, and AQRD, based in Addison, will combine resources to streamline the path from engineering prototyping to physical repair and certification. Company leadership has confirmed that existing client points of contact will remain unchanged to ensure continuity during the transition.
Strategic Rationale: Closing the Gap Between Engineering and Repair
The primary driver behind this acquisition is the elimination of the traditional industry bottleneck where engineering solutions and physical repair execution are handled by separate entities. By housing both capabilities under one roof, DAS Aviation aims to drastically reduce turnaround times for complex repairs.
According to the press release, the combined entity will leverage AQRD’s engineering depth, specifically its in-house Designated Engineering Representatives (DERs) and rapid prototyping, alongside DAS Aviation’s established repair capacity. This integration allows for the development of “field-ready fixes” that can be prototyped, certified, and implemented faster than competitors who rely on outsourced engineering data.
Dan Podojil, Vice President of DAS Aviation, emphasized the operational benefits for customers in a statement regarding the deal:
“Acquiring AQRD… raises the ceiling on what we can do for operators. AQRD’s engineering depth, paired with our repair capacity and parts inventory, eliminates the delays of juggling multiple vendors. One partner now owns the engineering, the repair, and the parts, delivered with speed and accountability.”
Expanded Capabilities and AOG Response
The merger significantly expands the service portfolio available to the combined client base. AQRD brings approximately two years of specialized experience as a “disruptor” in the market, known for offering FAA-approved engineering repairs that serve as cost-effective alternatives to OEM replacements. Their expertise extends to advanced composite repairs, including on-wing structural work.
Raj Narayanan, Owner and CEO of AQRD, highlighted the potential for innovation under the new partnership:
“I’m excited because this partnership allows us to do more of what we do best: innovate. With DAS Aviation’s reach and resources, we can scale our engineering coverage… bringing cutting-edge solutions to service more efficiently.”
For DAS Aviation, the acquisition complements its existing strengths in structural repair, specifically for thrust reversers, control surfaces, engine inlets, and radomes. Following its June 2025 merger with Jet Parts, DAS Aviation also holds a substantial inventory of rotables and components. The addition of AQRD’s engineering arm is expected to bolster the company’s Aircraft-on-Ground (AOG) response capabilities, minimizing downtime for operators facing complex technical issues.
Industry Context: The West Star Aviation Strategy
This Acquisitions represents the latest step in a broader consolidation strategy driven by West Star Aviation to build a dominant aftermarket support network. The timeline of this expansion highlights a deliberate move toward vertical integration:
- 2017: West Star Aviation acquires the original Dallas Aeronautical Services (DAS).
- June 2025: West Star merges its “Jet Parts” subsidiary into DAS, rebranding the entity as DAS Aviation to unify repair services with parts trading.
- December 2025: DAS Aviation acquires AQRD, adding the critical engineering pillar to its foundation.
By controlling the engineering data, the repair station, and the parts inventory, West Star Aviation is positioning DAS Aviation to compete more aggressively on speed and comprehensive service delivery.
AirPro News Analysis
The acquisition of AQRD by DAS Aviation signals a maturing trend in the MRO (Maintenance, Repair, and Overhaul) sector: the shift from capacity-based competition to capability-based integration. In the past, MROs often competed on hangar space or labor rates. Today, the competitive edge lies in “speed to solution.”
By acquiring a firm with in-house DER authority, DAS Aviation effectively removes the “middleman” of third-party engineering approvals. This is particularly critical for aging fleets where OEM parts may be obsolete or prohibitively expensive. The ability to engineer a repair, approve it via DER, and manufacture the fix in-house allows DAS Aviation to capture the entire value chain of a repair event. For operators, this likely means faster return-to-service times, though it also concentrates more market power within the West Star Aviation ecosystem.
Company Profiles
About DAS Aviation
Formerly known as Dallas Aeronautical Services, DAS Aviation is a subsidiary of West Star Aviation. The company operates over 100,000 square feet of shop space across facilities in Cedar Hill, Texas, and Solon, Ohio, with additional warehousing in Collinsville, Illinois. It specializes in composite and structural repair for corporate aircraft and maintains a massive inventory of rotables following its merger with Jet Parts.
About AQRD
Aerospace Quality Research and Development (AQRD) is an engineering firm and FAA Part 145 repair station located at Addison Airport (KADS) in Texas. Founded roughly 20 years ago, the company is noted for its engineering-led approach to repairs and its unique capability to maintain legacy composite airframes, including the Beechcraft Starship.
Sources: DAS Aviation Press Release
Photo Credit: AQRD – Montage
MRO & Manufacturing
Lion Group Opens Batam Aero Engine MRO Facility in Indonesia
Lion Group launched Batam Aero Engine on Aug 19, 2026, offering engine and APU MRO services to serve Southeast Asian operators.

Lion Group has officially commenced operations at its new Batam Aero Engine maintenance, repair, and overhaul (MRO) facility in Indonesia, aiming to capture a larger share of the Asian engine maintenance market and reduce domestic reliance on foreign service providers.
The facility, which opened on August 19, 2026, provides both on-wing and off-wing maintenance for jet engines, turboprop engines, and Auxiliary Power Units (APUs). The Launch was detailed in a press release issued by Lion Group on August 21, 2026, highlighting the company’s push to localize critical aviation supply chains.
Technical capabilities and infrastructure
Batam Aero Engine enters the market with specialized diagnostic and repair capabilities designed to service a variety of powerplants. According to the Lion Group press release, the facility is equipped to perform complex procedures including Low Pressure Turbine (LPT) module replacements.
The maintenance center also features advanced borescope inspection equipment. Certified personnel will utilize IPLEX NX, IPLEX GX/GT, and Mentor Flex systems to conduct internal engine diagnostics. These capabilities allow technicians to assess engine health and identify potential defects without requiring full engine teardowns, thereby reducing maintenance turnaround times for operators.
Strategic expansion in the Asian MRO market
The inauguration event in Batam drew key figures from both the company and Indonesian regulatory bodies, including Lion Group Founder Rusdi Kirana and Batam Mayor Dr. Amsakar Achmad. The strategic placement of the facility in Batam leverages existing industrial infrastructure and proximity to regional trade routes to attract maintenance contracts from across Southeast Asia-Pacific.
Lion Group President Director Captain Daniel Putut Kuncoro Adi emphasized the dual focus of the new enterprise.
“We hope this facility can serve domestic needs as well as friendly countries and further strengthen Indonesia’s aviation industry,” Adi stated, according to reporting by Aviation Business News.
Indonesian regulators also view the facility as a step toward greater self-sufficiency in the aviation sector. Sokhib Al Rokhman, Director of Airworthiness and Aircraft Operations at Indonesia’s Directorate General of Civil Aviation (DGCA), highlighted the broader national strategy during the launch.
“We want to strengthen aviation independence by making Batam Aero Engine an MRO hub that is efficient, responsive, and competitive in the Asian market,” Rokhman said, as reported by ePlaneAI.
AirPro News analysis
The establishment of Batam Aero Engine represents a calculated vertical integration Strategy by Lion Group. By bringing engine and APU maintenance in-house, the operator can better control maintenance costs and mitigate Supply-Chain bottlenecks that have constrained the global MRO sector in recent years. Furthermore, positioning the facility in Batam allows Indonesia to compete directly with established MRO hubs in neighboring Singapore and Malaysia. If the facility can secure third-party contracts as intended, it will mark a significant maturation of Indonesia’s domestic aviation technical capabilities and workforce.
Sources: Lion Air Public Relations
Photo Credit: Batam Aero Engine
MRO & Manufacturing
2026 GA Parts Survey: Supply Chain Pressures on Aging Fleet
TBX survey finds 66% of GA maintenance pros expect parts availability to worsen as the piston fleet averages 53 years old.

General aviation maintenance professionals are spending more time hunting for parts and technical data than managing costs, as supply chain friction threatens the operational viability of an aging piston aircraft fleet.
In a press release issued on August 23, 2026, TBX, operating as Airworthy.com, published the findings of its 2026 General Aviation Parts Survey. The accompanying summary report, titled “The Great Parts Squeeze,” details the mounting pressures on maintenance shops tasked with servicing a certified general aviation (GA) piston fleet that now averages 53 years of age.
Supply chain friction and industry sentiment
The survey data indicates widespread pessimism regarding the near-term outlook for component availability. According to the report, 66% of surveyed industry professionals expect the aviation parts supply environment to worsen in the near future. Dissatisfaction is prevalent across multiple metrics, with 72% of respondents reporting frustration with parts pricing and 59% expressing dissatisfaction with current lead times.
Despite the high concern over pricing, the report highlights that the sheer time required to source components and access Illustrated Parts Catalogs (IPCs) has become the primary operational bottleneck for maintenance providers.
“Maintenance shops are spending too much time searching for parts, finding part numbers, waiting on backorders, and sourcing alternatives,” said Jon McLaughlin, CEO of TBX.
McLaughlin added that this administrative burden includes the time spent explaining limited options, or the complete lack thereof, to customers waiting for their aircraft to return to service.
Strategies for an aging piston fleet
With the average certified GA piston aircraft now over half a century old, the industry faces compounding challenges in keeping legacy airframes airworthy. The TBX report suggests that maintaining this fleet will require broader acceptance and availability of alternative components, including Parts Manufacturer Approval (PMA) items and serviceable used parts, alongside traditional Original Equipment Manufacturer (OEMs) supplies.
“As the GA fleet continues to age, improving parts availability, expanding access to technical data, and giving maintainers more options will be critical to keeping these aircraft flying,” McLaughlin stated in the release.
The company intends for the survey data to serve as a baseline for manufacturers and suppliers to address these bottlenecks. McLaughlin noted that the friction points identified by maintenance professionals require a coordinated response, stating that the issue cannot be solved by any single segment of the industry alone.
AirPro News analysis
The findings in the TBX report quantify a reality we hear frequently from general aviation maintenance providers. As the legacy piston fleet ages past the 50-year mark, the original supply-chains that supported these aircraft have often consolidated, pivoted to turbine markets, or ceased operations entirely. The high dissatisfaction with lead times points to a structural gap in the market. While PMA manufacturers have stepped in to produce high-demand replacement parts, the long tail of low-volume, specialized components remains a significant vulnerability for GA operators. If supply chain friction continues to outpace solutions, we may see an increase in aircraft grounded not for lack of funds, but for lack of basic hardware and approved technical data.
Sources: TBX via PR Newswire
Photo Credit: Stock Image
MRO & Manufacturing
Pem-Air Selects Ramco Aviation Software for Engine MRO Growth
Pem-Air adopts Ramco Aviation Software to manage GE90, Trent 700, and CFM LEAP engine MRO operations with AI-driven workflows.

Florida-based engine maintenance provider Pem-Air has selected Ramco Aviation Software to manage its expanding maintenance, repair, and overhaul (MRO) operations. The transition to the digital platform, announced on August 19, 2026, is designed to support the company’s growth into larger and next-generation engine platforms, including the GE90, Trent 700, and CFM LEAP.
In a press release issued by Ramco Systems, the software provider detailed that the integration will connect every stage of a shop visit into a single system. The move aims to reduce turnaround times and facilitate paperless operations for Pem-Air, which holds certifications from both the Federal Aviation Administration (FAA) and the European Union Aviation Safety Agency (EASA).
AI integration and technical workflows
The Ramco platform incorporates artificial intelligence capabilities intended to streamline technical workflows on the shop floor. A key feature is the Service Bulletin Agent, which extracts data from unstructured technical documents, such as Service Bulletins (SB) and Airworthiness Directives (AD), to automatically generate Engineering Orders (EO).
The software also utilizes generative AI assistants to review reports and monitor real-time operational status. To assist technicians, the system recommends corrective actions for maintenance discrepancies based on historical resolution data. Ramco states this feature is designed to help standardize decision-making and resolve mechanical issues more efficiently.
Supporting engine portfolio expansion
Pem-Air has been actively growing its engine portfolio to include larger widebody powerplants and next-generation narrowbody engines. The adoption of Ramco’s Software is positioned as a technological foundation to manage the increased complexity associated with these newer platforms.
“As we scale our engine MRO capabilities, we needed a platform that could keep pace with that growth. Ramco stood out in our evaluation for its end-to-end lifecycle coverage, deep engine MRO expertise, and strong credibility in the U.S. market. We built our name on quality and reliability, and we are confident that Ramco Aviation Software will enable us to continue exceeding what our customers expect from every repair.”
The quote was provided by Virgil Pizer, Chief Executive Officer of Pem-Air. Manoj Kumar Singh, Chief Customer Officer for Aviation, Aerospace & Defense at Ramco Systems, noted that the software was built to meet evolving segment demands, with AI positioned at the center of efforts to reduce customer turnaround times.
AirPro News analysis
We observe that the transition to integrated, AI-supported software platforms is becoming a baseline requirement for independent MRO providers scaling up to handle next-generation engines like the CFM LEAP. As engine complexity increases and technical documentation grows more voluminous, the ability to automate the translation of Airworthiness Directives into actionable Engineering Orders provides a distinct competitive advantage. For facilities like Pem-Air, reducing administrative overhead during shop visits is critical to maintaining throughput and minimizing turnaround times in a highly constrained global engine maintenance market.
Sources: Ramco Systems
Photo Credit: Ramco Systems
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