MRO & Manufacturing
2026 GA Parts Survey: Supply Chain Pressures on Aging Fleet
TBX survey finds 66% of GA maintenance pros expect parts availability to worsen as the piston fleet averages 53 years old.
General aviation maintenance professionals are spending more time hunting for parts and technical data than managing costs, as supply chain friction threatens the operational viability of an aging piston aircraft fleet.
In a press release issued on August 23, 2026, TBX, operating as Airworthy.com, published the findings of its 2026 General Aviation Parts Survey. The accompanying summary report, titled “The Great Parts Squeeze,” details the mounting pressures on maintenance shops tasked with servicing a certified general aviation (GA) piston fleet that now averages 53 years of age.
The survey data indicates widespread pessimism regarding the near-term outlook for component availability. According to the report, 66% of surveyed industry professionals expect the aviation parts supply environment to worsen in the near future. Dissatisfaction is prevalent across multiple metrics, with 72% of respondents reporting frustration with parts pricing and 59% expressing dissatisfaction with current lead times.
Despite the high concern over pricing, the report highlights that the sheer time required to source components and access Illustrated Parts Catalogs (IPCs) has become the primary operational bottleneck for maintenance providers.
“Maintenance shops are spending too much time searching for parts, finding part numbers, waiting on backorders, and sourcing alternatives,” said Jon McLaughlin, CEO of TBX. McLaughlin added that this administrative burden includes the time spent explaining limited options, or the complete lack thereof, to customers waiting for their aircraft to return to service.
With the average certified GA piston aircraft now over half a century old, the industry faces compounding challenges in keeping legacy airframes airworthy. The TBX report suggests that maintaining this fleet will require broader acceptance and availability of alternative components, including Parts Manufacturer Approval (PMA) items and serviceable used parts, alongside traditional Original Equipment Manufacturer (OEMs) supplies.
“As the GA fleet continues to age, improving parts availability, expanding access to technical data, and giving maintainers more options will be critical to keeping these aircraft flying,” McLaughlin stated in the release. The company intends for the survey data to serve as a baseline for manufacturers and suppliers to address these bottlenecks. McLaughlin noted that the friction points identified by maintenance professionals require a coordinated response, stating that the issue cannot be solved by any single segment of the industry alone.
The findings in the TBX report quantify a reality we hear frequently from general aviation maintenance providers. As the legacy piston fleet ages past the 50-year mark, the original supply-chains that supported these aircraft have often consolidated, pivoted to turbine markets, or ceased operations entirely. The high dissatisfaction with lead times points to a structural gap in the market. While PMA manufacturers have stepped in to produce high-demand replacement parts, the long tail of low-volume, specialized components remains a significant vulnerability for GA operators. If supply chain friction continues to outpace solutions, we may see an increase in aircraft grounded not for lack of funds, but for lack of basic hardware and approved technical data. Sources: TBX via PR Newswire
Supply chain friction and industry sentiment
Strategies for an aging piston fleet
AirPro News analysis
Photo Credit: Stock Image
MRO & Manufacturing
Pursuit Aerospace Acquires Creasey Castings, Expands Tunis Facility
Pursuit Aerospace acquires UK-based Creasey Castings and expands its Tunis facility by 40% to address aerospace casting supply chain gaps.
Pursuit Aerospace has acquired UK-based Creasey Castings Limited and initiated a major expansion of its facility in Tunis, Tunisia, to address ongoing supply chain constraints in aerospace magnesium sandcasting.
In a press release issued on October 6, 2026, the Connecticut-headquartered manufacturer detailed the investments aimed at increasing furnace and shell line capacity while bringing critical processes like simulation, heat treatment, and non-destructive testing in-house.
The acquisition of Creasey Castings Limited, completed on August 11, 2026, integrates a Sittingbourne, UK-based facility with more than 35 years of heritage in producing high-precision castings. The addition complements Pursuit Aerospace’s existing portfolio of magnesium and aluminum sandcastings, as well as nickel and cobalt-based investment castings.
Concurrently, the company began expanding its aerospace casting operations in Tunis on September 3, 2026. The project will increase the facility’s square footage by 40 percent, bringing the total operational space to 140,000 square feet. Once the expansion is complete, the Tunis site is expected to support a workforce of more than 1,000 employees.
These actions significantly increase our investment and sandcasting capacity and add new capabilities to our casting operations. These investments demonstrate our continuing commitment to support the most important needs of our customers, now and into the future.
The statement was provided by Ben Adams, President and Chief Commercial Officer of Pursuit Aerospace.
Pursuit Aerospace was formed in February 2023 following the merger of Whitcraft Group and Paradigm Precision. Backed by private equity firms Clayton, Dubilier & Rice and Greenbriar Equity Group, the global manufacturer of complex aircraft engine components has executed a rapid consolidation strategy within the aerospace supply chain.
The Creasey Castings purchase marks the sixth acquisition completed by Pursuit Aerospace since its formation. The company previously expanded its UK casting footprint in August 2025 with the acquisition of Aeromet International, a supplier of aluminum and magnesium castings. More recently, in August 2026, Pursuit Aerospace acquired Leesta to integrate precision machining processes with its established forging and casting capabilities.
The aerospace supply chain remains severely bottlenecked, particularly in specialized metallurgical processes like magnesium and aluminum sandcasting. By vertically integrating capabilities such as non-destructive testing and heat treatment, Pursuit Aerospace is positioning itself to capture market share from Original Equipment Manufacturers (OEMs) and Tier 1 suppliers desperate for reliable component flow. The rapid pace of six acquisitions in under four years indicates strong private equity backing aimed at consolidating a fragmented lower-tier supply base to support major engine platforms.
Expanding global casting footprint
Aggressive growth since 2023 merger
AirPro News analysis
Photo Credit: Pursuit Aerospace
MRO & Manufacturing
ST Engineering Opens S$170M Airframe MRO Facility in Singapore
ST Engineering’s new Changi Creek facility adds 40% widebody MRO capacity with AI, drones, and humanoid robotics.
ST Engineering officially opened a new S$170 million airframe maintenance, repair, and overhaul (MRO) facility at Singapore Changi Airport (SIN) on October 9, 2026, integrating artificial intelligence, drones, and humanoid robotics to automate manual tasks.
The Changi Creek facility expands the company’s widebody airframe capacity in Singapore by 40 percent, allowing it to service an additional 100 widebody aircraft annually. Announced in a company press release, the site is expected to create more than 500 jobs, including positions for licensed aircraft engineers and mechanics, while targeting a 25 percent increase in overall productivity through advanced automation.
The new facility serves as a testing ground for digitalizing aerospace maintenance, a sector traditionally reliant on intensive manual labor. The site incorporates automated parts transport systems designed to streamline logistics on the hangar floor.
According to Singapore Deputy Prime Minister and Minister for Trade and Industry Gan Kim Yong, one such automated project will improve process time by over 80 percent. This system saves employees from walking more than 20,000 kilometers across the warehouse floor and frees up approximately 7,800 man-hours annually.
A humanoid robot is currently in the testing stages at the facility. Once fully operational, the robot will be integrated to retrieve, sort, and transfer items to autonomous mobile robots. ST Engineering plans to introduce this robotic system at its other facilities in Singapore following successful implementation at Changi Creek.
Kevin Chow, President of Commercial Aerospace at ST Engineering, highlighted the operational goals driving the technological investment.
“As airline fleets expand and aircraft stay in service longer, airlines need assured capacity, dependable reliability and consistently high quality. Our latest airframe facility aims to meet these customer expectations.” Chow noted that the technology-enabled operations reinforce Singapore’s position as a leading global aviation hub while supporting the development of advanced aerospace capabilities.
The 84,000-square-meter facility features four widebody aircraft bays. When fully operational, the Economic Development Board (EDB) of Singapore projects the site will contribute an additional 1.3 million man-hours annually to the company’s network.
Japan Airlines (JL) serves as the anchor customer for the new site. The carrier is the first airline to induct its aircraft into the Changi Creek facility for servicing. The Changi Creek site is ST Engineering’s fourth airframe MRO facility in Singapore. The project was initially announced with a groundbreaking ceremony on September 23, 2023, as part of a broader strategy to capture surging post-pandemic maintenance demand.
The company’s Commercial Aerospace division operates as one of the world’s largest third-party airframe MRO service providers. It maintains a global network across the Asia-Pacific region, the United States, and Europe, boasting over 13 million man-hours of existing capacity prior to the Changi Creek opening.
The Asia-Pacific region is projected to lead global air traffic growth over the next decade, driving significant demand for regional MRO services. To meet this demand, ST Engineering has been actively expanding its global footprint. Recent capacity expansion initiatives include opening new hangars in Pensacola, Florida, and progressing a joint venture facility in Ezhou, China.
The introduction of humanoid robotics and autonomous transport systems at the Changi Creek facility represents a critical pivot for the third-party MRO sector. As the global aviation industry grapples with a persistent shortage of licensed airframe mechanics, substituting manual logistics tasks with automation allows operators to allocate highly specialized human labor exclusively to technical maintenance. If ST Engineering successfully scales these robotic systems across its global network, it could establish a new baseline for turnaround times and cost efficiency in heavy airframe maintenance, forcing competing MRO providers to accelerate their own digitalization timelines.
Integrating robotics and AI into heavy maintenance
Expanding global widebody capacity
ST Engineering’s post-pandemic growth strategy
AirPro News analysis
Photo Credit: ST Engineering
MRO & Manufacturing
Airbus Inaugurates Consolidated Cadiz Facility in Spain
Airbus completed its Cadiz consolidation on Oct 8, 2026, merging 750 workers into one hub with over 90 million euros invested.
Airbus SE officially inaugurated its expanded manufacturing facility in El Puerto de Santa María on October 8, 2026, completing a consolidation of its Cádiz operations.
The opening marks the final integration of 750 employees from the former Puerto Real site and the El Puerto location into a single multi-product hub. In a press release issued to mark the inauguration, the company confirmed the move secures its industrial footprint in the Andalusia region following the cessation of the Airbus A380 program.
The newly expanded plant features an additional 4,000 square meters of industrial space designed to house relocated production lines. According to reporting by El País, the total investment in the consolidation and expansion project exceeded 90 million euros. The facility now operates with a high level of automation and utilizes state-of-the-art carbon fiber technology.
Lars Wagner, CEO Commercial Aircraft at Airbus, attended the inauguration and highlighted the strategic importance of the merged operations.
“The Airbus plant in Cádiz has become a model of multi-product excellence, where commercial aviation and defense successfully coexist. Here, the talent of our people joins forces with state-of-the-art carbon fiber technology, creating powerful cross-divisional synergies.” The facility is tasked with supporting the manufacturer’s broader global production ramp-up. El País reported that the Cádiz plant aims to reach a production rate of supplying components for 75 Airbus A320 aircraft per month by late 2027. Subsequent targets include supplying components for 12 Airbus A350 aircraft per month by 2028, and five Airbus A330 aircraft per month by 2029.
The consolidation project, internally referred to as Airbus Cádiz, was initiated out of necessity following the end of the Airbus A380 superjumbo program. The former Puerto Real facility was heavily dependent on the double-deck aircraft, manufacturing its horizontal stabilizers, rear fuselage, and belly fairings. When A380 production ceased, the plant experienced a severe drop in workload.
In May 2021, Airbus confirmed plans to close the Puerto Real plant, a decision that initially sparked worker protests. By November 2021, unions and the manufacturer reached a preliminary agreement to close the site and transfer operations to El Puerto de Santa María without forced layoffs.
Historical context provided by elEconomista indicates that the final agreement transferred all 350 Puerto Real employees, who were primarily focused on commercial aviation, to join the 400 employees at the El Puerto de Santa María plant, which historically focused on defense components. Airbus officially presented the consolidation project on January 11, 2023. The transfer of the final workers from Puerto Real to the newly constructed facilities in El Puerto de Santa María was completed in July 2026.
Speaking at the inauguration on October 8, 2026, Wagner described the multi-year transition as an initiative that allowed the company to reverse the situation of two unprofitable plants and turn them into a model of efficiency and profitability. The consolidation in Cádiz illustrates a broader strategic pivot for Airbus SE. By merging a legacy commercial site heavily exposed to the discontinued Airbus A380 with a defense-oriented facility, the manufacturer has eliminated redundant overhead while preserving skilled labor. We view this 90 million euro investment not merely as a regional restructuring, but as a necessary alignment with the company’s aggressive global target of producing 75 Airbus A320 family aircraft per month. Retaining the 750-strong workforce ensures Airbus does not lose critical aerospace manufacturing competencies in southern Spain during a period of intense supply chain pressure.
Transitioning to a multi-product manufacturing hub
The end of the Airbus A380 era and regional restructuring
AirPro News analysis
Photo Credit: Airbus
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