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MEL Composites Supplies Carbon Fiber for ELA Eclipse REVO

MEL Composites provides carbon fiber and core materials to ELA Aviación for the Eclipse REVO autogyro, capable of 10-meter takeoffs.

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Spanish materials supplier MEL Composites is providing advanced carbon fiber and core materials to ELA Aviación for the production of the Eclipse REVO, a new fully enclosed, two-seat autogyro capable of extremely short takeoffs.

According to a project case study released by MEL Composites, the partnerships supports the manufacturing of next-generation gyroplanes at ELA Aviación’s facility in Fuente Obejuna, Córdoba. The integration of lightweight composite structures allows the Rotax 916is-powered Eclipse REVO to achieve takeoff distances as short as 10 meters.

Material specifications and manufacturing

MEL Composites, headquartered in Vilassar de Mar, Barcelona, supplies a specific range of products for the aircraft’s construction. The materials include PVC foam cores, 3K and 6K carbon fabrics, stitched multiaxial carbon reinforcements, and vacuum consumables. These components are critical for reducing the overall weight of the airframe while maintaining structural integrity.

Eduardo Galofre, CEO of MEL Composites, stated that the company recently expanded its manufacturing capacity to provide more options for custom-shaped core material kits to meet growing aerospace demand.

“The aircraft manufactured by ELA demonstrate how carbon composite engineering can continue to improve aerospace performance, safety, and manufacturing efficiency, while offering exciting new mobility solutions for both the commercial and private aviation markets,” Galofre said.

ELA Aviación production milestones

ELA Aviación began experimental development of composite aircraft in the 1980s before officially transitioning to commercial manufacturing approximately 30 years ago. Since its founding, the manufacturer has delivered over 1,000 aircraft worldwide.

The Eclipse REVO represents the latest iteration of the company’s design philosophy. ELA Aviación describes the aircraft as the first fully enclosed, two-seater autogyro manufactured entirely from carbon composite. The lightweight fuselage, combined with the Rotax 916is engine, effectively eliminates the need for a traditional runway by enabling the 10-meter takeoff roll.

AirPro News analysis

We view the partnership between MEL Composites and ELA Aviación as indicative of a broader trend in the light sport and experimental aircraft sectors. As carbon composite materials become more accessible and manufacturing techniques mature, smaller original equipment manufacturers (OEMs) can achieve performance metrics previously reserved for larger aerospace firms. The 10-meter takeoff capability of the Eclipse REVO positions it as a highly competitive option in the advanced air mobility space, particularly for operators requiring off-airport or short-field performance without the regulatory and mechanical complexity of vertical takeoff and landing (VTOL) systems.

Sources: MEL Composites

Photo Credit: ELA Aviación

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Electric Aircraft

Sora Aviation Completes S-1 Subscale VTOL Flight Testing

Sora Aviation completed subscale VTOL flight testing for its 30-seat S-1 eVTOL in Wales, targeting a full-scale prototype flight in 2028.

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This article summarizes reporting by eVTOL Insights by Jason Pritchard.

British electric aviation developer Sora Aviation announced on June 25, 2026, the successful completion of a subscale vertical take-off and landing (VTOL) flight testing program for its proposed 30-seat S-1 aircraft at the Snowdonia Aerospace Centre in Wales. The campaign generated critical flight data that will directly inform the design of the full-scale prototype, which is targeted to fly in 2028.

According to reporting by eVTOL Insights, the subscale demonstrator completed dozens of flights over several months. The testing allowed engineers to evaluate the aircraft’s stability, control, and flight characteristics during repeated VTOL operations in a lower-risk environment. This milestone is intended to de-risk the technology before the company begins construction on the full-scale prototype.

Subscale testing and validation strategy

Sora Aviation Chief Executive Officer Furqan Afzal emphasized the company’s comprehensive approach to development. As reported by eVTOL Insights, Afzal stated the manufacturers invested in a rigorous validation strategy that combines simulation, laboratory testing, wind tunnel campaigns, and representative flight demonstrators.

“This milestone demonstrates the maturity of our development approach and the strength of the engineering foundations underpinning the S-1 programme,” Afzal said.

The data gathered at the Welsh testing facility will be used to refine the S-1’s engineering foundations. Aerospace Global News reported that Afzal views the flight data as validation of the aircraft’s potential, noting that the results reinforce the company’s confidence that the S-1 can deliver the required performance, safety, and economics for advanced air mobility operations.

S-1 program timeline and commercial milestones

The S-1 is designed as a 30-seat electric vertical take-off and landing (eVTOL) aircraft. Aerospace Global News reported that the full-scale prototype is projected to make its first flight in 2028. The flight testing milestone follows earlier component validation efforts. On January 20, 2026, Sora Aviation began testing the S-1’s energy storage system at a bespoke battery performance laboratory at the IAAPS centre, in collaboration with the University of Bath.

The company has also secured early commercial interest and explored alternative applications for the airframe. In March 2025, South Korean charter operator Moviation signed a pre-order agreement for 20 S-1 aircraft, intending to deploy them on high-demand airport shuttle routes, according to Aviation International News. Aviation Week reported in May 2026 that Sora Aviation was studying a conceptual hybrid-electric variant of the 30-seat aircraft for potential use as a United Kingdom Navy helicopter.

AirPro News analysis

We view the completion of subscale flight testing as a standard but essential risk-reduction step for any novel eVTOL configuration. By validating aerodynamic models and flight control laws on a subscale airframe, Sora Aviation can identify and correct stability issues before committing to the high costs of full-scale prototype manufacturing. The 30-seat capacity of the S-1 places it in a larger size category than many competing eVTOL designs, which typically target four to six passengers. This larger payload requirement will place significant demands on the aircraft’s battery and thermal management systems, making the concurrent testing at the IAAPS centre critical to the program’s viability.

Sources: Sora Aviation

Photo Credit: Sora Aviation

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Technology & Innovation

Surf Air Mobility and BETA Technologies Launch Hawaii Electric Demo

Surf Air Mobility and BETA Technologies begin a 6-8 week ALIA CTOL demo in Hawaii targeting FAA Part 23 certification in early 2027.

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Surf Air Mobility Inc. and BETA Technologies have initiated a six-to-eight-week electric aircraft demonstration program in Hawaiʻi, partnering with Airlines to evaluate the operational and infrastructure demands of interisland electric flight.

Announced in a joint press release on June 26, 2026, the flight campaign utilizes the BETA ALIA Conventional Takeoff and Landing (CTOL) aircraft. The initiative aims to gather real-world data on battery performance, energy consumption, and charging logistics to pave the way for commercial regional air service across the state.

Demonstration parameters and industry partnerships

The program officially commenced with a launch event on June 25, 2026, hosted at the Charles I. Elliott Maintenance and Cargo Facility at Daniel K. Inouye International Airport (HNL) in Honolulu. Over the next two months, the ALIA CTOL aircraft will conduct test flights to simulate the high-cadence operations required for regional cargo and passenger transport.

Hawaiian Airlines (HA), a subsidiary of Alaska Air Group, is supporting the evaluation activities. The carrier is using the trial to assess how electrified aviation can integrate into existing short-haul networks.

Hawaiian Airlines has a deep and sustained responsibility not only to provide critical air service to, from and within the islands and to carry the spirit of Hawai’i with us on the journey, we are also driven, with Alaska Airlines, to cultivate innovation and support the technologies that will enable a strong and resilient future for aviation. This program provides an opportunity to better understand how BETA’s electrified aircraft can support safe and reliable cargo and passenger air service for short-haul service while improving the environmental impact of that flying.

The statement was provided by Hawaiian Airlines Chief Executive Officer Diana Birkett Rakow. BETA Technologies Chief Executive Officer Kyle Clark added that the demonstrations will showcase the utility and economics of the ALIA aircraft firsthand, noting that connecting the Hawaiian islands with low-cost cargo and passenger service represents an ideal application for advanced air mobility.

Path to commercial operations and Certification

The demonstration flights build on a definitive purchase agreement finalized in March 2026. Surf Air Mobility placed a firm order for 25 BETA ALIA CTOL aircraft and secured options for an additional 75 airframes. The company intends to deploy these aircraft through its Mokulele Airlines (MW) subsidiary for both cargo and passenger missions once the aircraft receives regulatory approval.

BETA Technologies is currently targeting early 2027 for Federal Aviation Administration (FAA) Part 23 certification of the ALIA aircraft.

To manage the planned electric fleet, Surf Air Mobility will utilize SurfOS. This proprietary operating Software was developed in a 2024 partnership with Palantir Technologies to handle scheduling, pricing, and fleet management for both conventional and electric aircraft operators. The company also plans to establish a factory-authorized Maintenance, Repair, and Overhaul (MRO) center in Hawaiʻi to support long-term operations.

The aviation industry has talked about electric flight for years. The question is no longer whether electric aircraft can fly, but rather how they can now be successfully integrated into commercial service. The data generated through this program will help define the operational, economic, and infrastructure requirements needed to advance the next generation of regional air transportation.

This perspective was shared by Surf Air Mobility Chief Executive Officer Deanna White in the June 26 press release.

State support and infrastructure development

The current flight campaign aligns with broader state-level efforts to decarbonize aviation in Hawaiʻi. In January 2026, Surf Air Mobility and BETA Technologies partnered with the Hawaii Department of Transportation (HDOT) to submit an application for the federal Electric Vertical Takeoff and Landing Integration Pilot Program (eIPP).

The data collected during the current trial will directly inform these infrastructure planning efforts. By measuring exact energy consumption and turnaround times on specific interisland routes, the operators aim to identify precise requirements for charging stations and grid capacity at local Airports.

AirPro News analysis

Hawaiʻi serves as a logical proving ground for early electric aviation. The state’s geography dictates short stage lengths between islands, which align well with the range limitations of first-generation battery-electric aircraft. High local aviation fuel costs also improve the comparative economic case for electric propulsion.

We view this demonstration program as a critical transition phase for the advanced air mobility sector. Moving from controlled test flights to simulated commercial operations will expose the ALIA CTOL to real-world turnaround pressures, tropical weather conditions, and continuous battery cycling. The resulting data will be essential not only for BETA Technologies’ final push toward FAA Part 23 certification but also for determining the actual capital expenditure required to build out charging infrastructure across the Hawaiian islands.

Sources: Surf Air Mobility / BETA Technologies Press Release

Photo Credit: Surf Air Mobility

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Technology & Innovation

Vertical Aerospace Flies Final eVTOL Prototype Ahead of CDR

Vertical Aerospace completed the first piloted flight of its final full-scale eVTOL prototype on June 5, 2026, ahead of its Critical Design Review.

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Vertical Aerospace (NYSE: EVTL) completed the maiden piloted flight of its final full-scale electric vertical takeoff and landing (eVTOL) prototype on June 5, 2026, doubling the manufacturer’s flight test capacity ahead of its upcoming Critical Design Review.

The flight took place at 8:49 BST at the company’s United Kingdom Flight Test Centre. According to a press release issued on June 9, 2026, the successful sortie followed the issuance of a new Permit to Fly from the UK Civil Aviation Authority (CAA) and marks the last major hardware iteration before the company establishes its certifiable design baseline.

Advancing toward Critical Design Review

The introduction of this final prototype is a prerequisite for the manufacturer’s Critical Design Review (CDR). Completing the CDR will freeze the aircraft’s design and clear the way for Vertical Aerospace to begin assembling its first pre-production airframes for the Valo four-passenger aircraft program.

Test Pilot Paul Stone commanded the June 5 flight. The addition of a second active aircraft to the test fleet allows the company to accelerate its data collection and validation processes.

“Getting our latest prototype into flight testing is an important milestone because it allows us to learn faster in real world conditions and keep building momentum towards certification,” Vertical Aerospace CEO Stuart Simpson said in the company announcement. “Expanding the flight test fleet will help us validate the aircraft more quickly, reduce risk, and move more efficiently towards bringing Valo into service.”

Dual-track flight test campaign

Vertical Aerospace is now operating two full-scale prototypes simultaneously. The company’s previous prototype is currently engaged in transition flight testing. That aircraft completed a milestone one-way transition flight on April 2, 2026, and continues to expand its flight envelope through thrustborne, wingborne, and transition phases.

The newly flown prototype will initially focus on all-electric flight testing. Once those phases are complete, the manufacturer intends to retrofit the aircraft for hybrid-electric flight testing. This future configuration is intended to support defense, logistics, and broader commercial applications beyond short-range urban air mobility.

The Valo program currently holds approximately 1,500 pre-orders from operators and lessors including American Airlines, Avolon, Bristow, GOL, and Japan Airlines.

AirPro News analysis

Reaching the final prototype stage is a critical threshold for any eVTOL developer. For Vertical Aerospace, getting a second aircraft into the air mitigates the schedule risk inherent in relying on a single test article. If one aircraft requires maintenance or modifications, the flight test campaign can continue. We view the planned hybrid-electric retrofit as a strategic pivot to expand the Valo’s addressable market, acknowledging that pure battery-electric range limitations may restrict early commercial use cases. Securing the UK CAA Permit to Fly for this specific airframe also demonstrates ongoing regulatory alignment as the company approaches its CDR.

Sources: Vertical Aerospace

Photo Credit: Vertical Aerospace

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