MRO & Manufacturing
GE Aerospace Deploys 360 Foam Wash Technology in Global MRO Shops
GE Aerospace expands its 360 Foam Wash engine cleaning technology across global MRO shops to improve inspection accuracy and reduce turnaround times.
This article is based on an official press release from GE Aerospace.
On May 22, 2026, GE Aerospace announced the global deployment of its proprietary 360 Foam Wash jet engine cleaning technology across its network of Maintenance, Repair, and Overhaul (MRO) shops. Originally utilized primarily for on-wing maintenance by airline operators, the technology is now being integrated directly into MRO facilities to clean engines prior to inspection.
The system serves as an innovative alternative to traditional water wash methods. By injecting a specially formulated foam solution that penetrates deeply into engine components, the process removes accumulated dust and dirt particles more effectively. According to the company’s press release, this transition offers significant improvements in engine performance, sustainability, fuel efficiency, and shop turnaround times.
With global supply-chain constraints and high travel demand placing immense pressure on aviation maintenance, the ability to expedite engine overhauls is increasingly critical. By thoroughly cleaning engines before teardown and inspection, GE Aerospace aims to improve the quality and accuracy of the inspection process itself, directly benefiting MRO turnaround times.
Technical Integration and Fleet Compatibility
The 360 Foam Wash Process
The 360 Foam Wash system relies on a proprietary chemical foam solution rather than standard water. When injected into the engine, the foam expands and penetrates internal components, breaking down hardened debris and environmental particulates that traditional water washes often leave behind. According to GE Aerospace, this thorough removal of debris helps lower engine exhaust temperatures, improve compressor efficiency, and restore overall engine performance.
Approved Engine Programs and Adoption
The wash is currently approved for use on multiple major GE Aerospace engine programs. Based on the official release and supplementary industry data, compatible models include the GE90, GEnx, and CF34, alongside previous approvals for the CF6 and the Engine Alliance GP7200 engines.
Since initial testing began in 2017, GE Aerospace and its customers have completed over 6,500 washes on fielded or in-service engines. More than 10 airline customers currently hold technical licenses to perform the wash on their fleets. Notably, the technology has been fully implemented by operators for all GEnx engines in the Middle East, a region where harsh, dusty environments heavily impact engine wear and time on wing.
Operational and Environmental Benefits
Boosting Efficiency and Turnaround Times
For MRO shops, the primary advantage of the 360 Foam Wash lies in operational efficiency. Cleaning the engine prior to teardown ensures that parts are free of obscuring grime, which improves the accuracy of subsequent inspections. This pre-cleaning step is vital for reducing the time an engine spends in the shop, allowing airlines to return their assets to service more rapidly.
Sustainability Milestones
When utilized for on-wing maintenance, the system improves “time on wing”, the duration an engine can remain operational before requiring removal for maintenance, and enhances fuel efficiency. Early adopters have reported significant environmental benefits. For example, industry data indicates that in 2021, Etihad Airways projected a reduction of over 7,000 metric tons of CO2 emissions in a single year simply by switching from water to the 360 Foam Wash.
Broader MRO Modernization Strategy
A Billion-Dollar Investment
The deployment of the 360 Foam Wash is part of a much larger, aggressive investment strategy by GE Aerospace to modernize and expand its aftermarket services. In 2024, the company committed to investing over $1 billion into its MRO shops over a five-year period to increase capacity and integrate new technologies. The foundation for this rollout was laid in December 2022, when GE Aerospace announced a $14 million investment to build the Services Technology Acceleration Center (STAC) in Springdale, Ohio, designed to incubate and scale MRO innovations.
Pairing Foam Wash with AI
The foam wash technology complements other recent technological advancements within GE’s MRO network. In 2025, the company deployed a new AI-enabled Blade Inspection tool to improve the consistency and accuracy of engine inspections. The 360 Foam Wash ensures that engine parts are thoroughly cleaned before these AI systems or human technicians perform their evaluations, maximizing the effectiveness of the diagnostic tools.
“We’re working closely with our customers to develop innovative engine maintenance technologies to keep their fleet flying. Expanding 360 Foam Wash across our overhaul network is the next step in advancing engine durability and availability for customers.”
, Nicole Jenkins, Chief Maintenance, Repair and Overhaul Engineer, GE Aerospace
AirPro News analysis
At AirPro News, we view the global MRO deployment of the 360 Foam Wash as a highly strategic move that addresses two of the aviation industry’s most pressing challenges: supply chain bottlenecks and sustainability mandates. With GE Aerospace supporting an installed base of approximately 50,000 commercial and 30,000 military aircraft engines, any incremental improvement in shop turnaround times yields massive dividends for global fleet availability.
Furthermore, the financial context cannot be ignored. Services represent a massive portion of GE Aerospace’s revenue, with the Commercial Engines and Services (CES) unit generating $33.3 billion in 2025, 75% of which came from services. By pairing proprietary chemical cleaning with AI-enabled robotics, GE is actively protecting and expanding its highly lucrative aftermarket business while providing tangible fuel-burn reductions for its airline customers.
Frequently Asked Questions
What is GE Aerospace’s 360 Foam Wash?
It is a proprietary engine cleaning system that injects a specially formulated foam into an aircraft engine to remove dust and dirt more effectively than traditional water washes, restoring compressor efficiency and lowering exhaust temperatures.
Which engines are compatible with the 360 Foam Wash?
The system is currently approved for multiple engine programs, including the GE90, GEnx, CF34, CF6, and the Engine Alliance GP7200.
How does the foam wash benefit the environment?
By thoroughly cleaning the engine and restoring its performance, the foam wash reduces fuel burn. This directly translates to lower carbon dioxide emissions, helping airlines progress toward their net-zero sustainability goals.
Sources
Photo Credit: GE Aerospace
MRO & Manufacturing
Safran Opens $140M LEAP Engine MRO Facility in Mexico
Safran Aircraft Engines inaugurated a $140M LEAP engine maintenance facility in Querétaro, targeting 350 shop visits annually by 2030.
Safran Aircraft Engines officially opened a $140 million maintenance facility in Querétaro, Mexico, on July 1, 2026, expanding its capacity to service the rapidly growing global fleet of CFM LEAP engines. The new shop adds significant infrastructure to the manufacturers footprint in the Americas, targeting the high-volume narrowbody market.
The facility is part of a broader €1 billion global investment strategy by the company to scale its Maintenance, Repair, and Overhaul (MRO) network. The CFM LEAP engine powers next-generation narrowbody aircraft, including the Airbus A320neo family and the Boeing 737 MAX, both of which are seeing increased shop visit demand as early-delivery airframes mature.
Scaling LEAP engine maintenance in the Americas
The comprehensive MRO hub in Querétaro spans a total footprint of 50,000 square meters. Safran projects that by 2030, the two maintenance facilities located at the site will be capable of handling 350 LEAP engine shop visits annually. The site also features a new test cell designed to perform 350 engine tests per year by the end of the decade.
In a press release issued to mark the opening, Stéphane Cueille, CEO of Safran Aircraft Engines, stated that the inauguration strengthens the Querétaro hub’s role at the center of the company’s maintenance ecosystem in the Americas.
Workforce growth and training initiatives
The new engine shop will employ 450 people when operating at full capacity. This expansion adds to the existing workforce across the four Safran Aircraft Engine Services Americas facilities in Querétaro, which currently stands at 1,450 employees. Safran projects the total headcount for its Querétaro operations will reach 2,000 by 2030.
To support this rapid workforce expansion, the company established an onsite training center in partnership with local educational institutions. The center is designed to train 300 inspectors and technicians annually, creating a direct pipeline of qualified personnel for the MRO hub.
“With continued investment in Mexico and around the world we will address the growing global demand for LEAP engine maintenance while continuing to deliver world class support to our customers in the region,” Cueille said.
Global MRO network expansion
The Querétaro engine shop inauguration aligns with Safran Aircraft Engines’ €1 billion global investment plan. To support the expanding CFM LEAP engine fleet, the company recently opened similar maintenance facilities in India, Morocco, and Belgium.
The broader Safran Group is also increasing its footprint in Mexico across other divisions. On June 10, 2026, Safran Landing Systems announced an expansion of its global MRO capabilities, which included its separate Querétaro site, to support landing gear maintenance for Boeing 787, Airbus A350, and Airbus A330 aircraft.
AirPro News analysis
The aggressive expansion of Safran’s MRO network underscores the industry-wide pressure to keep next-generation narrowbody fleets operational. As the CFM LEAP engine matures and the installed base on Airbus A320neo and Boeing 737 MAX aircraft grows, shop visit demand is accelerating. We view the $140 million investment in Querétaro as a strategic move to localize heavy maintenance near major North and South American operators, reducing turnaround times and logistical bottlenecks. The concurrent focus on local workforce training highlights a critical challenge in the MRO sector: securing the qualified technicians required to meet projected maintenance volumes over the next decade.
Sources: Safran Group
Photo Credit: Safran Group
MRO & Manufacturing
Daher Aircraft Opens MRO Center at Jonzac-Neulles Airport
Daher Aircraft inaugurated a 6,000 sq-meter MRO facility at Jonzac-Neulles Airport on July 3, 2026, replacing its former Merpins site.
Daher Aircraft officially opened a 6,000-square-meter maintenance, overhaul, and logistics center at Jonzac-Neulles Airport (LFCJ) on July 3, 2026, consolidating its regional support operations and gaining direct runway access for on-aircraft services.
The purpose-built facility in France’s Charente-Maritime Department replaces the manufacturer’s previous site in Merpins, located 25 kilometers to the north. According to a press release issued by the company, the relocation ensures continuity for existing service contracts while providing the physical capacity to expand its support network for a diverse fleet of civil and military aircraft.
Expanded capabilities and runway access
The transition to Jonzac-Neulles Airport provides Daher Aircraft with direct access to a 1,370-meter runway. This infrastructure addition allows the company to perform on-aircraft maintenance and technical support that was not feasible at the landlocked Merpins location.
The center offers a broad portfolio of services, operating both under direct contract and as a supplier. Supported aircraft range from Airbus helicopters operated by the French Gendarmerie to training airplanes manufactured by Cirrus Aircraft and Grob Aircraft.
The facility houses specialized workshops for composite airframe repair, painting, welding, landing gear hydraulics, battery overhaul, and Level 2 non-destructive testing.
Legacy fleet support and regional investment
A primary function of the new hub is maintaining the global fleet of approximately 3,000 legacy general aviation and training aircraft produced by SOCATA, Daher Aircraft’s predecessor. The center will provide spare parts supply, repair services, and replacement part manufacturing for the SOCATA TB and Rallye aircraft families under the company’s Part 21J Design Organization Approval.
Local government authorities, specifically the Communauté des Communes de Haute Saintonge, spearheaded the construction of the facility. The project was initiated under former president Claude Belot and inaugurated with current president and Jonzac mayor Christophe Cabri in attendance.
“This inauguration marks another important step in Daher Aircraft’s commitment to further strengthening our global support network and the comprehensive services it provides,”
said Nicolas Chabbert, CEO of Daher Aircraft. He credited the local government’s support as instrumental in completing the project.
The operation currently employs 32 personnel who transferred from the former Merpins site. Daher Aircraft projects the workforce will increase to approximately 40 employees by the end of 2026.
AirPro News analysis
The relocation to Jonzac-Neulles Airport represents a logical infrastructure upgrade for Daher Aircraft. By securing direct runway access, the company eliminates the logistical friction of transporting aircraft components over land for overhaul and opens the door to fly-in maintenance services. We view this as a strategic consolidation that protects Daher’s lucrative legacy support business while positioning the facility to capture third-party maintenance, repair, and overhaul (MRO) contracts for other general aviation manufacturers.
Sources: Daher Aircraft
Photo Credit: Daher Aircraft
MRO & Manufacturing
Honeywell Wins $249M Army Contract for CH-47 Chinook Engine MRO
Honeywell Aerospace secures a $249M U.S. Army contract to overhaul T55-GA-714A engines for the CH-47 Chinook fleet through May 2029.
Honeywell Aerospace has secured a $249 million contract from the U.S. Army to provide repair and overhaul services for the T55-GA-714A turboshaft engines powering the Boeing CH-47 Chinook helicopter fleet.
The three-year Indefinite Delivery, Indefinite Quantity (IDIQ) agreement, announced in a June 2026 press release, ensures a continuous supply of serviceable powerplants for the military through May 2029. The U.S. Army Contracting Command at Redstone Arsenal officially awarded the Contracts on May 21, 2026.
Commercial processes drive military maintenance efficiency
Maintenance, repair, and overhaul (MRO) work will take place at Honeywell’s aerospace headquarters in Phoenix, Arizona. The company is applying commercial aviation maintenance methodologies to its military engine overhaul program to increase throughput and reduce turnaround times.
Brian Laughton, Senior Director and Site Leader of the Phoenix repair facility, stated that the T55 line utilizes the same processes applied to the company’s Federal Aviation Administration (FAA) certified lines for business jet turbofan engines.
Capitalizing on these proven commercial processes has enabled us to double our capacity in the facility and reduce cycle time to ensure we are meeting delivery commitments to our customers.
Legacy and evolution of the T55 engine program
The T55 engine originally entered service in 1961. Over the past six decades, Honeywell has manufactured more than 6,000 T55 engines, accumulating approximately 12 million flight hours across the CH-47 and MH-47 variants.
The powerplant has undergone significant upgrades since its introduction. The current T55-GA-714A variant produces approximately 5,000 shaft horsepower, representing a threefold increase in output compared to the original 1960s design. The engine currently supports the U.S. Army and more than 15 international military operators.
Dave Marinick, President of Engines & Power Systems at Honeywell Aerospace, noted the company’s long-term commitment to the platform, stating that Honeywell looks forward to continuing its support for the engine program for decades to come.
AirPro News analysis
We observe that cross-pollinating commercial FAA-certified maintenance practices into military depot-level work is becoming a critical strategy for aerospace Manufacturers. By doubling facility capacity without necessarily expanding the physical footprint, Honeywell is addressing the persistent supply chain and turnaround time bottlenecks that have challenged military readiness in recent years. The $249 million valuation for a three-year period highlights the intense operational tempo and heavy utilization of the global Chinook fleet.
Sources: Honeywell Aerospace
Photo Credit: Boeing
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