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BAE Systems Opens 150,000 Sq Ft Electrification Facility in Endicott

BAE Systems invests $65M in a new Endicott facility to produce high-voltage energy storage systems, creating 130 jobs and supporting aircraft electrification.

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This article is based on an official press release from BAE Systems.

BAE Systems Opens 150,000-Square-Foot Electrification Facility in Endicott

BAE Systems has officially opened a major expansion at its Endicott, New York, campus, marking a significant step forward in the development of electrified Electric-Aviation and ground transport. The newly inaugurated 150,000-square-foot facility is dedicated to the engineering and production of high-voltage energy storage systems.

First announced last year, the $65 million Investments is expected to create 130 new jobs in the region. According to the company’s press release, the expansion is designed to combine BAE Systems’ extensive propulsion expertise with modern Avionics technology, supporting the aerospace industry’s broader push toward hybrid and all-electric aircraft.

As global aerospace and defense markets increasingly prioritize lower-emission flight solutions, infrastructure investments like the Endicott addition are becoming critical. We are seeing major contractors pivot resources to secure domestic Supply-Chain for advanced battery and electrification technologies, ensuring readiness for the next generation of flight.

Facility Capabilities and Strategic Focus

Advancing High-Voltage Energy Storage

The upgraded Endicott campus introduces fully automated, high-volume Manufacturing capabilities alongside an advanced engineering laboratory. These additions are specifically tailored to accelerate the delivery of technologies that enable more efficient and sustainable flight operations, while also enhancing the company’s field support operations.

In addition to research and production, the expanded site provides a dedicated workspace for the company’s Horizon Solutionsâ„¢ Aftermarket Services and Support team. This group is responsible for delivering comprehensive commercial aircraft solutions, ensuring that the hardware produced is supported throughout its operational lifecycle.

“This expansion strengthens our ability to meet growing global demand for aircraft and ground vehicle electrification,” said Jack Stevens, vice president and general manager of Controls and Avionics Solutions at BAE Systems.

Economic Impact and Domestic Supply Chains

Bolstering New York’s “Battery Belt”

Beyond its technological implications, the BAE Systems expansion represents a notable economic development for upstate New York’s Southern Tier. The project aligns with broader national efforts to onshore critical component manufacturing, particularly in the battery and energy storage sectors.

U.S. Senator Chuck Schumer highlighted the strategic importance of the facility in the official announcement, noting that the $65 million investment will house a new battery production line, research lab, and office space. The initiative is viewed as a vital component in reducing reliance on foreign manufacturing for advanced electronic systems.

“This new production line will help bring the battery supply chain back from overseas, supercharging the Southern Tier’s leadership in battery manufacturing and building the future of the battery industry in upstate New York,” Senator Schumer stated in the release.

AirPro News analysis

We view BAE Systems’ investment in Endicott as a clear indicator of the aerospace sector’s accelerating transition toward electrification. While fully electric commercial airliners remain a long-term goal, hybrid-electric Propulsion and advanced power management systems are immediate priorities for both commercial and military applications.

By integrating automated, high-volume battery manufacturing with its existing flight and engine control expertise, BAE Systems is positioning itself as a vertically integrated supplier for next-generation aircraft. Furthermore, the emphasis on domestic battery production reflects a growing industry consensus that relying on overseas supply chains for critical energy storage components poses a strategic risk to national security and commercial aviation development.

Frequently Asked Questions

Where is the new BAE Systems facility located?
The new 150,000-square-foot addition is located at the company’s existing campus in Endicott, New York.

What will the facility produce?
It is dedicated to the development and manufacturing of high-voltage energy storage systems for hybrid and all-electric aircraft, as well as ground vehicles.

How much was invested in the expansion?
The expansion represents a $65 million investment and is expected to create 130 new jobs in the region.

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Photo Credit: BAE Systems

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GE Aerospace Bengaluru Engineers Drive CFM RISE Program

GE Aerospace’s Bengaluru hub leads Open Fan and hybrid electric development for the CFM RISE program targeting 20% fuel burn reduction.

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Engineers at GE Aerospace’s John F. Welch Technology Centre (JFWTC) in Bengaluru, India, are spearheading the development of Open Fan architecture and hybrid electric systems designed to deliver a 20 percent reduction in commercial aircraft fuel burn.

In an official company article published on August 18, 2026, GE Aerospace detailed the specific contributions of its Indian research and development hub to the CFM RISE program. The engineering push in Bengaluru follows the manufacturer’s recent flight testing milestones, including a transatlantic hybrid electric flight demonstration in July 2026.

Doubling historical efficiency gains

The CFM RISE program targets a significant leap in performance over current-generation powerplants. Previous engine iterations developed by the company, including the GE90, GEnx, GE9X, and CFM LEAP, each delivered fuel efficiency improvements of 10 to 15 percent.

Nitesh Jain, a consulting engineer with 26 years at GE Aerospace, noted that the current development cycle aims to double those historical margins. Achieving a 20 percent improvement requires fundamental changes to engine design rather than incremental updates to existing turbofan models.

“We found the only way to get this kind of step change in fuel-burn efficiency without excessive weight and drag is to remove the constraints of the engine’s cover,” Jain stated in the company release.

The resulting Open Fan architecture relies on a combination of advanced aerodynamics, thermal systems design, and additive manufacturing. Jain indicated that these disciplines must work in concert to meet future commercial aviation demands for operability, durability, and manufacturability.

Scaling hybrid electric power for high altitudes

Alongside the Open Fan design, the Bengaluru team is adapting megawatt-scale hybrid electric systems for commercial aircraft. A primary technical hurdle involves engineering electrical components that can function reliably above 30,000 feet.

Sumitha Mohan, a senior engineer who has spent four years adapting hybrid electronics for aircraft, highlighted the distinct challenges of aerospace applications compared to terrestrial electric vehicles.

“Cars are designed to operate at sea level, at normal temperatures, with relatively few weight demands. With aircraft, you need systems as power-dense as possible, so as not to negatively affect fuel burn, and that can operate at high ambient conditions,” Mohan explained.

The integration efforts in Bengaluru directly supported recent flight tests of GE Aerospace’s modified Electrified Powertrain Flight Demonstration (EPFD) aircraft. In May 2026, the EPFD testbed completed the world’s first high-altitude hybrid electric flight. Two months later, in July 2026, the aircraft crossed the Atlantic Ocean en route to the Farnborough International Airshow, demonstrating the viability of integrating a megawatt-class hybrid system with existing onboard electrical networks.

AirPro News analysis

The detailed spotlight on the John F. Welch Technology Centre underscores a broader industry shift toward distributed, globalized research and development. As engine manufacturers approach the thermodynamic limits of traditional enclosed turbofans, achieving the 20 percent efficiency target of the CFM RISE program requires concurrent breakthroughs in materials science, aerodynamics, and electrical engineering.

We view the successful high-altitude and transatlantic flights of the EPFD aircraft as critical validation points for GE Aerospace. However, transitioning these megawatt-scale hybrid systems from a modified testbed to a certifiable, production-ready commercial airliner will require sustained engineering investment. The work emerging from Bengaluru indicates that GE Aerospace is positioning its international engineering hubs to carry a substantial portion of that developmental load.

Sources: GE Aerospace News

Photo Credit: GE Aerospace

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Eve Air Mobility and RV Connex Sign MOU for Thailand AAM

Eve Air Mobility and RV Connex signed an MOU to develop an eVTOL regulatory framework in Thailand, targeting commercial AAM readiness.

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Eve Air Mobility (NYSE: EVEX) and Thai aerospace firm RV Connex Co., Ltd. signed a Memorandum of Understanding (MOU) on August 17, 2026, to collaboratively develop a regulatory framework for Advanced Air Mobility (AAM) operations in Thailand. The partnership focuses on evaluating operational scenarios, safety requirements, and infrastructure needs to prepare the country for commercial electric vertical takeoff and landing (eVTOL) flights.

Announced in a company press release, the agreement aims to accelerate Thailand’s readiness for urban air mobility by aligning local airspace rules with global standards. The collaboration will engage Thai aviation authorities to establish the necessary operational foundations for the Eve 100 eVTOL aircraft and the broader AAM ecosystem.

Regulatory Development and Local Integration

The partnership leverages RV Connex’s local aerospace expertise to navigate Thailand’s specific aviation system requirements. The companies plan to assess future airspace rules and infrastructure demands required to safely integrate eVTOL aircraft into existing traffic patterns.

RV Connex President Sujate Jantarang stated the MOU will create a strong framework to help Thai authorities develop modern, globally aligned Regulations for the new technology. Jantarang noted the company intends to help make Thailand a leader in global advanced air mobility.

“Thailand offers a fantastic opportunity for urban air mobility. Working with RV Connex lets us help shape the regulations this industry needs to grow,” said Johann Bordais, Chief Executive Officer at Eve Air Mobility.

Bordais added that the Partnerships demonstrates the Manufacturers commitment to building regulatory and operational foundations alongside local partners.

Eve Air Mobility Program Milestones

The regulatory push in Southeast Asia follows several technical and financial developments for the manufacturer. On August 3, 2026, Eve announced its engineering prototype completed its first partial transition flight, successfully activating the pusher propulsion system in flight.

On January 20, 2026, the company secured $150 million in debt financing from a bank syndicate to accelerate eVTOL development. The Thailand agreement also follows a July 22, 2026, partnership with the Florida Department of Transportation to advance AAM operations in the United States.

AirPro News analysis

We view Eve Air Mobility’s strategy of engaging local aerospace contractors like RV Connex as a pragmatic approach to international market entry. Rather than waiting for national regulators to independently draft AAM guidelines, eVTOL manufacturers are increasingly co-authoring these frameworks. Thailand represents a high-potential market for urban air mobility due to severe ground congestion in Bangkok and a strong tourism sector reliant on island and coastal transfers. By establishing regulatory parameters early, Eve positions its Eve 100 aircraft favorably for future Certification and operational approval within the Thai airspace system.

Sources: Eve Air Mobility

Photo Credit: Eve Air Mobility

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Technology & Innovation

FAA Completes Hybrid-Electric Regional Flights With Electra EL9

The FAA and Electra completed hybrid-electric STOL demonstration flights from Virginia to Philadelphia under the eIPP program.

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On August 18, 2026, the FAA announced the successful completion of a series of hybrid-electric demonstration flights designed to test new air routes connecting regional communities directly to major airline hubs.

Conducted in partnership with aerospace manufacturer Electra, the Pennsylvania Department of Transportation (PennDOT), and the New Jersey Department of Transportation (NJDOT), the flights represent a milestone for the eVTOL Integration Pilot Program (eIPP). The initiative seeks to safely integrate Advanced Air Mobility (AAM) operations into the National Airspace System.

Proving the Direct Aviation concept

The demonstration utilized the Electra EL9 Ultra Short, a hybrid-electric short takeoff and landing (STOL) aircraft capable of carrying nine passengers. According to Electra, the EL9 requires just 150 feet of runway for takeoff and landing operations.

The flight routing originated in Manassas, Virginia, and concluded in Philadelphia, Pennsylvania. Intermediate stops included Washington Manassas Airport (HEF), Millville Executive Airport (MIV), Atlantic City Bader Field (AIY), Northeast Philadelphia Airport (PNE), and Philadelphia International Airport (PHL).

Electra CEO Marc Allen stated the demonstration proves that the next era of aviation has arrived, noting that the flights lay the foundation for what the company calls Direct Aviation.

“Electra’s Ultra Short aircraft can create direct connections between communities, regional airports, and major hubs, unlocking a faster, more accessible way to travel,” Allen said in the FAA press release.

Regulatory and state-level coordination

The eIPP was established in March 2026 by the US Department of Transportation (DOT) to accelerate AAM deployment under the Unleashing Drone Dominance Executive Order. Electra was selected as a premier private company participant alongside eight projects spanning 26 states.

US Transportation Secretary Sean P. Duffy noted that the department is gathering critical data required for the safe rollout of next-generation aircraft. FAA Administrator Bryan Bedford highlighted the necessity of state-level coordination for the complex multi-leg flights.

“The information collected from this demonstration will help us build a system that connects Americans in rural communities and larger metropolitan areas, creating more opportunities for jobs and essential services,” Bedford said.

Regional infrastructure utilization

State transportation officials emphasized the potential to bypass traditional ground traffic by utilizing underused aviation infrastructure. NJDOT Commissioner Priya Jain pointed to the use of Atlantic City Bader Field as an example of bringing air travel closer to final destinations rather than requiring long drives to major airports.

PennDOT Secretary Mike Carroll added that the technology has the potential to make air travel more convenient and accessible for local communities. The FAA and participating state agencies plan to conduct additional test flights through the end of 2026 to identify regulatory gaps and refine AAM integration procedures.

AirPro News analysis

We note that while the eIPP heavily features electric vertical takeoff and landing (eVTOL) terminology, Electra’s EL9 is a hybrid-electric STOL aircraft. This distinction is critical for near-term AAM integration. By requiring only 150 feet of runway, the EL9 can utilize existing, undercapitalized infrastructure like Bader Field without the immediate need for purpose-built vertiports. The hybrid-electric powertrain also mitigates the range anxiety and battery density limitations currently constraining pure eVTOL designs, offering a more immediate pathway to commercial viability for regional connectivity.

Sources: Federal Aviation Administration

Photo Credit: Electra

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