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SpaceX Tows Intact Starship Ship 40 to Christmas Island

SpaceX completed a 24-day tow of Starship Ship 40 to Christmas Island after the upper stage survived splashdown intact.

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This is original reporting and analysis by AirPro News.

Space Exploration Technologies Corp. (SpaceX) has successfully towed the largely intact upper stage of its Starship launch vehicle to the coast of Christmas Island following a 24-day recovery operation in the Indian Ocean.

The arrival of the spacecraft, designated Ship 40, provides the manufacturer with a previously unstudied physical test article. Ship 40 splashed down on July 24, 2026, at the conclusion of the Flight 13 test mission. Rather than sinking or breaking apart upon ocean impact, the vehicle remained afloat, prompting an extended towing operation by the SpaceX Recovery team through rough seas to reach the calmer waters of the Australian territory.

Unprecedented intact recovery operation

The successful retrieval of Ship 40 marks a significant milestone for the Starship program. Prior test flights concluded with the upper stage either breaking up during reentry or sinking shortly after splashdown. The survival of Ship 40 allowed recovery crews to secure the vehicle and begin a slow transit toward land.

In a statement released on August 18, 2026, SpaceX confirmed the arrival, noting that the recovery team successfully guided the vehicle to a location just off the coast of Christmas Island after approximately 24 days at sea.

Engineering evaluation and logistical hurdles

With the vehicle now secured in calmer waters, the focus shifts to physical inspection and data gathering. SpaceX confirmed that a team of engineers is currently en route to the island to conduct additional analysis on the spacecraft.

The company stated it will evaluate the vehicle before attempting to return it to the Starbase manufacturing and launch facility in Texas. However, transporting the 52-meter-tall spacecraft presents substantial logistical challenges. The port infrastructure on Christmas Island was not designed to handle a vehicle of this size, and it remains unverified whether Ship 40 can be practically loaded onto a transport vessel intact.

AirPro News analysis

The physical recovery of a Starship upper stage offers invaluable engineering data that telemetry alone cannot provide. We expect SpaceX engineers to focus heavily on the thermal protection system, specifically the adhesion and structural integrity of the heat tiles after enduring orbital-velocity reentry temperatures. Additionally, inspecting the flap hinges and aerodynamic surfaces for stress fractures will directly inform the iterative design process. Even if logistical constraints prevent Ship 40 from returning to Texas in one piece, the on-site material analysis conducted at Christmas Island will yield critical insights for future vehicle production.

Ongoing Starship program acceleration

As recovery operations continue in the Indian Ocean, SpaceX is accelerating its manufacturing and testing cadence domestically. At the company’s facilities, preparations for subsequent flights are actively underway. Booster 22 is currently fully stacked, while components for Booster 23 are moving through the Starfactory production line.

Sources: Space Exploration Technologies Corp. (SpaceX)

Photo Credit: SpaceX

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Space & Satellites

NASA Expands SPOC Contract With Four New Vendors

NASA adds Blue Origin, Firefly Aerospace, L3Harris, and All Points Logistics to its $100M spacecraft processing contract.

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The National Aeronautics and Space Administration (NASA) has expanded its commercial payload processing infrastructure by adding All Points Logistics LLC, Blue Origin LLC, Firefly Aerospace, and L3Harris Technologies Inc. to a $100 million indefinite-delivery/indefinite-quantity contract.

Announced on August 17, 2026, the selection utilizes an on-ramp provision within the Spacecraft Processing Operations Contract (SPOC). The agency originally awarded the contract in February 2023 to Astrotech Space Operations LLC, a Lockheed Martin subsidiary, and Space Exploration Technologies Corp. (SpaceX).

Expanding commercial infrastructure for launch processing

The SPOC vehicle is managed by the NASA Launch Services Program (LSP) at Kennedy Space Center. The program coordinates launches for science payloads ranging from university small satellites to high-priority agency missions. Under the contract, vendors provide commercial facilities and services for prelaunch processing. This includes the assembly, testing, fueling, and encapsulation of spacecraft and rocket hardware before integration with the launch vehicle.

The $100 million valuation represents the aggregate ceiling price for the entire multiple-award, indefinite-delivery/indefinite-quantity (IDIQ) contract across all vendors. The newly onboarded companies do not receive guaranteed revenue. Instead, they will compete for individual task orders issued by NASA. The ordering period for the contract extends through February 1, 2033.

Facility capabilities and strategic locations

The expanded vendor pool supports missions launching from multiple primary spaceports. These include Kennedy Space Center and Cape Canaveral Space Force Station in Florida, along with Vandenberg Space Force Base in California.

Firefly Aerospace detailed its specific capabilities in a concurrent press release. The company operates an ISO 8 cleanroom Payload Processing Facility (PPF) capable of handling hypergolic spacecraft. The facility is located 0.5 miles from Space Launch Complex 2 at Vandenberg Space Force Base, positioning the company to compete for West Coast task orders.

Adam Oakes, Vice President of Launch at Firefly Aerospace, stated:

“Firefly is operating one of the few commercial payload processing facilities supporting West Coast missions, and we’re excited to offer this as a commercial service to our partners at NASA. This capability helps alleviate critical bottlenecks in the industry and accelerates the timeline between payload arrival and liftoff for government and commercial customers.”

Oakes added that reliable access to space depends heavily on the ground infrastructure required to prepare payloads for flight.

AirPro News analysis

We view the activation of the SPOC on-ramp provision as a necessary step to prevent ground infrastructure from becoming a choke point in the national launch cadence. As launch frequencies increase across both government and commercial sectors, the availability of specialized facilities capable of handling hazardous operations is critical. By diversifying the pool of approved vendors, NASA ensures greater scheduling flexibility and reduces reliance on a narrow set of legacy providers. The inclusion of companies like Firefly Aerospace and Blue Origin also reflects the growing maturity of newer commercial space entrants in providing end-to-end ground services.

Sources: NASA

Photo Credit: Firefly Aerospace

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Space & Satellites

NASA Announces MAX POWER Aerospace Expo at Kennedy Space Center

NASA will host the MAX POWER aerospace expo and airshow at Kennedy Space Center on November 7-8, 2026.

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The National Aeronautics and Space Administration (NASA) will host a multi-day aerospace exposition and airshow named MAX POWER at the Kennedy Space Center in Florida on November 7 and 8, 2026, to commemorate the 250th anniversary of the United States.

Announced in a press release on August 14, 2026, the event will open the historic Shuttle Landing Facility to the public. The exposition aims to showcase next-generation aircraft, spacecraft, and autonomous vehicles, highlighting the future of air and space transportation alongside historical achievements.

Collaborative efforts and event scope

NASA is collaborating with Air Dot Show, Delaware North, Space Florida, Purpose Entertainment, and UP.Summit to organize the event. The exposition will span multiple locations within the Kennedy Space Center, including the Shuttle Landing Facility, which is currently leased by Space Florida, the Apollo Saturn V facility, and the Kennedy Space Center Visitor Complex.

Cyrus Sigari, founder and mission commander of UP.Summit, stated that the public will have the opportunity to stand next to the aircraft and autonomous systems defining the next 250 years.

“MAX POWER is about lighting that spark in thousands of Americans and showing the world what this country builds when it aims high,” Sigari said.

Bryan Lilley, chief executive officer of Air Dot Show, noted the significance of the venue, calling it an iconic place to celebrate the past and preview the future of American aviation and space exploration.

Historical context and aerial demonstrations

NASA Administrator Jared Isaacman emphasized the historical weight of the location in the agency’s announcement.

“For 250 years, America has advanced by building what did not exist, flying higher, moving faster, and reaching toward the near-impossible. There is no better place to celebrate that spirit than at NASA Kennedy, America’s gateway to the stars and the place where so many of our nation’s greatest achievements began,” Isaacman said.

The event will feature aerial demonstrations, including performances by the U.S. Air-Forces Thunderbirds. The official announcement also noted participation from multiple branches of the Department of War.

AirPro News analysis

We note that the official NASA press release explicitly lists aerial demonstrations by branches of the “Department of War.” Given that the United States Department of War was abolished and replaced by the Department of Defense in 1947, this phrasing is highly unusual for a modern federal agency announcement. We assess this is likely a deliberate historical callback tied to the 250th anniversary theme, though it remains possible it was an editorial oversight in the release. Regardless, MAX POWER represents a significant public engagement push by NASA and its commercial partners, leveraging the historic Shuttle Landing Facility to bridge legacy spaceflight achievements with emerging advanced air mobility and autonomous aerospace technologies.

Sources: NASA

Photo Credit: NASA

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Space & Satellites

Firefly Aerospace Wins DIU SDA Elytra Deorbit Contract

Firefly Aerospace secures a DIU and SDA contract for a preliminary design review of a satellite deorbit mission using Elytra Dawn.

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Firefly Aerospace has secured a contract from the Defense Innovation Unit (DIU) and the Space Development Agency (SDA) to complete a preliminary design review for a satellite deorbit mission utilizing its Elytra spacecraft. Announced on August 13, 2026, from the company’s Cedar Park, Texas headquarters, the agreement positions Firefly to address growing orbital debris challenges and potentially execute the full mission following the design phase.

In a press release issued on August 13, 2026, Firefly Aerospace confirmed the contract will focus on the Elytra Dawn orbital vehicle. The system is designed to remove end-of-life satellites of varying sizes from orbit, aligning with White House directives prioritizing orbital debris mitigation. Upon successful completion of the preliminary design review (PDR), Firefly will be eligible to compete for the mission execution phase, which encompasses launch and spacecraft operations.

Addressing the orbital debris challenge

The proliferation of satellites in low Earth orbit has prompted federal agencies to seek active debris removal solutions. The DIU and the SDA selected Firefly to develop a scalable approach to this operational hazard. The Elytra system is intended to provide a dialable solution capable of handling spacecraft of vastly different configurations.

Firefly Aerospace Chief Executive Officer Jason Kim outlined the system’s capabilities and regulatory alignment.

“In alignment with the White House order to prioritize orbital debris mitigation, our team designed a highly efficient, cost-effective solution for our Elytra vehicles to deorbit satellites nearing end of life. This dialable system can deorbit satellites of vastly different sizes and configurations to help mitigate the growing space debris challenge our industry is up against.”

Kim added that the company is recognized for executing complex space operations and views this mission as a continuation of that operational focus.

Expanding federal and commercial partnerships

The deorbit contract expands an existing relationship between Firefly and the DIU. The company is already contracted to perform a separate space domain awareness mission for the agency using the Elytra spacecraft, with a targeted launch date no earlier than 2027.

In addition to defense contracts, Firefly has secured multiple civil space agreements. On July 7, 2026, the company announced a $13 million subcontract from the National Aeronautics and Space Administration (NASA) Jet Propulsion Laboratory (JPL) to manufacture the aeroshell for the SkyFall Mars mission. This followed a May 26, 2026, announcement of a $75 million NASA JPL subcontract to deliver four drones to the lunar south pole for the MoonFall mission, which is targeted for 2028.

These contract awards follow the company’s transition to the public markets. Firefly Aerospace completed its initial public offering in August 2025 and trades on the Nasdaq under the ticker symbol FLY.

AirPro News analysis

We view the DIU and SDA contract as a critical validation step for the Elytra spacecraft platform. While the initial award covers only the preliminary design review, positioning the Elytra Dawn vehicle for the mission execution phase gives Firefly a distinct advantage in the emerging orbital logistics market. The ability to service both Department of Defense requirements and NASA deep-space missions indicates a diversification strategy that may insulate the company from fluctuations in the commercial launch sector. As orbital congestion increases, demonstrated deorbit capabilities will likely become a baseline requirement for future federal space procurement.

Sources: Firefly Aerospace (DIU Contract)

Photo Credit: Firefly Aerospace

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