Technology & Innovation
SoftBank and TOPPAN Develop Lightweight Wing Skin for Stratospheric HAPS
SoftBank and TOPPAN created an ultra-lightweight, durable wing skin for solar-powered HAPS aircraft to withstand extreme stratospheric conditions.

This article is based on an official press release from TOPPAN Holdings and SoftBank Corp.
SoftBank and TOPPAN Unveil Ultra-Lightweight Wing Skin for Stratospheric HAPS Aircraft
In a significant step toward the realization of 6G “flying base stations,” SoftBank Corp. and TOPPAN Holdings Inc. have announced the joint development of an ultra-lightweight, highly durable wing skin. According to a joint press release issued on April 27, 2026, this new material is specifically engineered for solar-powered High-Altitude Platform Station (HAPS) aircraft.
HAPS vehicles are uncrewed aircraft designed to operate in the stratosphere at an altitude of approximately 20 kilometers. By functioning as airborne telecommunications towers, they offer broader geographic coverage than traditional ground-based cell sites and deliver higher-volume, lower-latency connectivity than satellite networks. We anticipate these platforms will become crucial for disaster recovery and bridging the digital divide in remote regions.
The newly developed wing skin solves a major physical bottleneck in sustained stratospheric flight, combining extreme weather resistance with the strict weight requirements necessary for solar-powered aviation.
Engineering for the Edge of Space
The Stratospheric Challenge
Operating at 20 kilometers above sea level exposes aircraft to environmental extremes that rapidly degrade conventional aerospace materials. According to the project’s technical data, temperatures in the stratosphere can plummet to between -50°C and -95°C, while surfaces exposed to direct sunlight can heat up to 100°C.
Furthermore, the stratosphere features intense shortwave deep ultraviolet (UV-C) radiation and high-concentration ozone levels ranging from 10 to 20 parts per million. The press release notes that these harsh conditions typically destroy the structural integrity of standard all-purpose films, making long-endurance flights nearly impossible without specialized shielding.
Adapting Packaging Technology for Aerospace
To overcome these environmental hurdles, TOPPAN utilized its proprietary “converting technology”, a sophisticated process originally developed for consumer packaging films that involves precise printing and lamination.
“By layering proprietary materials over an impact-resistant base resin designed for extreme cold, they created a skin that resists tearing and degradation,” the project documentation states.
Crucially, the joint announcement confirms that despite the added durability and multi-layered protection, the new skin weighs the same as or less than conventional aircraft skins. This weight efficiency is a mandatory requirement for HAPS aircraft, which rely entirely on solar power and must remain as light as possible to maintain sustained flight.
A New Standard in Material Testing
The partnership between the telecom giant and the materials manufacturers also yielded a breakthrough in aerospace testing methodologies. Historically, testing materials for stratospheric conditions on the ground has been difficult due to the complex interplay of extreme cold, radiation, and atmospheric gases.
According to the release, TOPPAN engineered a novel testing infrastructure capable of simulating the stratosphere’s unique environment. This new facility simultaneously exposes materials to cryogenic temperatures, shortwave UV rays, and high ozone concentrations. This allows engineers to accurately observe and measure stratospheric degradation mechanisms without needing to launch test flights.
SoftBank played a critical role in this phase by providing real-world stratospheric data gathered from its previous HAPS flight operations. SoftBank supplied exact temperature profiles and UV-C exposure metrics, while also defining the strict weight and aerodynamic performance requirements for the final material.
Commercialization Timeline and Strategic Goals
The companies have outlined a clear roadmap for bringing this technology to market. Throughout fiscal 2027 (ending March 2028), SoftBank and TOPPAN will continue their research to make the current skin material even lighter and stronger. By fiscal 2028, the partners target the establishment of mass-production technology to ensure reliable quality and sufficient supply.
Official commercial services utilizing this new wing skin on SoftBank’s heavier-than-air (HTA) HAPS aircraft are slated to launch in 2029. Additionally, both companies stated they are exploring broader applications for this highly durable material in other industries that require extreme weather resistance.
AirPro News analysis
We view this partnership as a critical indicator of two major industry trends. First, it highlights SoftBank’s comprehensive, dual-track approach to stratospheric infrastructure. While the telecom company invested $15 million in U.S.-based aerospace firm Sceye in June 2025 to deploy lighter-than-air (LTA) airships for pre-commercial services in Japan starting in 2026, this TOPPAN collaboration secures the supply chain for its heavier-than-air (HTA) fixed-wing aircraft targeted for 2029. SoftBank is effectively hedging its bets across different aerodynamic platforms to ensure dominance in the emerging 6G landscape.
Second, this development underscores TOPPAN’s strategic corporate pivot. Historically recognized as a traditional printing and packaging giant, TOPPAN is successfully leveraging its legacy converting and lamination technologies to penetrate high-value, advanced sectors like aerospace materials and digital solutions. By solving a complex aerospace engineering problem with adapted consumer packaging technology, TOPPAN is positioning itself as a vital player in next-generation telecommunications infrastructure.
Frequently Asked Questions (FAQ)
What is a HAPS aircraft?
High-Altitude Platform Stations (HAPS) are uncrewed, often solar-powered aircraft that fly in the stratosphere (around 20 kilometers above Earth). They act as “base stations in the sky,” providing wide-area cellular and internet coverage to the ground below, making them ideal for disaster recovery and connecting remote areas.
Why is the stratosphere so difficult for aircraft materials?
The stratosphere presents a combination of extreme environmental hazards. Materials must survive temperature swings from nearly -100°C to 100°C, intense UV-C radiation that breaks down chemical bonds, and highly concentrated ozone (10-20 ppm) that accelerates material degradation.
Sources
Photo Credit: TOPPAN
Technology & Innovation
Joby Aviation and Toyota Form eVTOL Manufacturing Joint Venture
Joby Aviation and Toyota establish a joint venture to manufacture the S4 eVTOL, with Toyota holding a 51% stake.

Joby Aviation, Inc. (JOBY) and Toyota Motor Corporation (TM) have formalized their nearly decade-long partnership by establishing a joint venture to manufacture electric vertical take-off and landing (eVTOL) aircraft. The new entity, named the Joby Toyota Aero Manufacturing Preparation Company, will focus on scaling commercial production of the Joby S4 Series eVTOL aircraft.
Announced in a press release on June 30, 2026, following a U.S. Securities and Exchange Commission (SEC) 8-K filing on June 29, 2026, the alliance combines Joby’s electric aviation technology with Toyota’s established production systems expertise. The joint venture will operate across locations in Santa Cruz, California, and Toyota City, Japan.
Joint venture structure and financial stakes
Toyota holds a 51 percent majority stake in the new manufacturing company, acquired through the purchase of 1.02 million shares for $1.02 million. Joby retains the remaining 49 percent stake, having purchased 980,000 shares for $980,000. The joint venture will be governed by a five-member board of directors, with three members designated by Toyota and two designated by Joby.
The agreement includes specific intellectual property licensing arrangements between the two parent companies. Joby will license certain aircraft-related intellectual property to the joint venture on a royalty-free basis. In return, Toyota will license manufacturing-related intellectual property to the venture, which includes certain royalty-bearing rights.
Scaling eVTOL production
The formal joint venture builds upon a foundation of significant financial and technical support from the Japanese automaker. Toyota has provided approximately $900 million in total capital to Joby to date. The automaker is already providing technical assistance as Joby establishes a series production line for the S4 eVTOL aircraft at a facility in Ohio.
In the June 30 press release, Joby Aviation founder and CEO JoeBen Bevirt highlighted the depth of the corporate relationship.
“Toyota has been by Joby’s side for nearly a decade, providing invaluable guidance and support as we built the foundation for Manufacturing our aircraft. Today’s announcement reflects the strength of our relationship and our shared confidence in the opportunity ahead.”
Toyota Motor Corporation Chairman Akio Toyoda stated that the company views air mobility as a natural extension of its philosophy of providing mobility for all, expanding its focus from the ground into the sky to bring new value to society.
Certification progress and next steps
The manufacturing alliance aligns with Joby’s ongoing Certification efforts with the U.S. Federal Aviation Administration (FAA). During the first quarter of 2026, Joby began flying its first FAA-conforming aircraft for type inspection authorization. This testing phase is a required step as the company works toward achieving full FAA type certification for the S4 Series.
With the joint venture now legally established, the two companies will begin integrating their engineering and manufacturing teams across the California and Japan facilities to prepare for high-volume aircraft production.
AirPro News analysis
We view the formalization of the Joby Toyota Aero Manufacturing Preparation Company as a critical de-risking event for Joby’s production ambitions. While designing and certifying an eVTOL aircraft presents significant regulatory hurdles, manufacturing these vehicles at scale with automotive-style efficiency is an entirely different challenge that has historically troubled aerospace Startups. By securing a majority-stake commitment from Toyota, Joby gains direct access to one of the world’s most proven manufacturing systems. Furthermore, the intellectual property arrangement, where Toyota retains royalty-bearing rights on its manufacturing processes, suggests the automaker sees long-term revenue potential in aerospace production beyond its initial capital Investments.
Photo Credit: Joby Aviation
Sustainable Aviation
KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore
KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.
The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.
PureSAF technology and project scope
The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.
In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.
“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”
The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.
Aligning with Singapore’s aviation mandates
The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.
The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.
Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.
AirPro News analysis
We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.
Sources: KBR
Photo Credit: KBR
Technology & Innovation
Mako Aerospace Indicates $28M Series A for Electric Jet Engine
Scottish startup Mako Aerospace indicates a $28M Series A to advance its superconductor-based all-electric jet engine prototype.

Mako Aerospace, a Scottish aerospace startups developing all-electric jet engine technology, has indicated the closure of a $28 million Series A funding round to advance its propulsion systems.
A URL published on the company’s domain outlines the capital injection for the Dunfermline-based manufacturers. Mako Aerospace is currently developing “The Forerunner,” an all-electric jet engine prototype utilizing superconductor technology designed to extend the range of electric aircraft.
Advancing all-electric propulsion
Led by Chief Executive Officer Kieran Duncan and Chief Operations Officer Pia Saelen, Mako Aerospace is focused on reducing operating expenses for aircraft operators. The company targets a 70% reduction in fuel costs compared to traditional turboprop engines using its proprietary technology.
In September 2022, Mako Aerospace announced a partnerships with the National Manufacturing Institute Scotland (NMIS) to manufacture the prototype of its electric jet engine. The reported $28 million Series A would provide the capital required to scale this development and pursue experimental certification for the propulsion system.
Funding verification and industry context
The $28 million funding figure originates from a dedicated URL on the Mako Aerospace website. The primary press release is not currently accessible through public web searches, and the funding round has not yet been confirmed by regulatory filings or secondary financial press.
If completed, a $28 million Series A represents a substantial investments in the electric aviation sector. Startups developing novel propulsion systems require significant early-stage capital to transition from conceptual design to physical prototyping and testing.
AirPro News analysis
We note that while the $28 million figure is substantial for a regional aerospace startup at this stage, the lack of accessible public filings or widespread syndication of the press release warrants caution. Developing an all-electric jet engine using superconductors is a highly capital-intensive process. If the funding is fully realized, it will likely bridge the gap between the NMIS-supported prototype phase and initial ground testing. Certification by aviation authorities remains a distant and expensive hurdle for any novel propulsion technology.
Sources: Mako Aerospace
Photo Credit: Mako
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