MRO & Manufacturing
GA-ATS Completes Do228 Overhaul for Bangladesh Navy in 2026
General Atomics AeroTec Systems finished a major overhaul of a Bangladesh Navy Do228 aircraft, including inspections, radar upgrades, and crew training.

This article is based on an official press release from General Atomics AeroTec Systems GmbH (GA-ATS).
In late January 2026, General Atomics AeroTec Systems GmbH (GA-ATS) successfully completed a major overhaul of a Dornier 228 (Do228) aircraft for the Bangladesh Navy, returning the modernized turboprop to Chattogram. This delivery marks the completion of the first phase of a comprehensive MRO contract signed between the two parties in 2025.
The Bangladesh Navy has operated a fleet of Do228 aircraft for over a decade, utilizing the versatile platform for maritime patrol and special mission operations. According to the official press release from GA-ATS, the current fleet consists of four aircraft, two of which are scheduled for base maintenance services at the company’s dedicated facility in Oberpfaffenhofen, Germany.
With the first aircraft now handed back to the customer, preparations are already underway for the next phase of the agreement. A second Do228 is expected to arrive in Germany later this year to undergo identical maintenance procedures, ensuring the continued operational readiness of the Navy’s maritime aviation wing.
Comprehensive Maintenance and Overhaul
Base Maintenance Details
The base maintenance performed at the Oberpfaffenhofen facility involved a rigorous and highly technical scope of work. According to GA-ATS, the overhaul included a 72-month full-cycle scheduled inspection. In addition to this routine maintenance, technicians conducted a 12-year structure significant item inspection. These comprehensive checks are designed to verify the aircraft’s structural integrity and guarantee its safety for years of continued service in demanding maritime environments.
Technical Training and OEM Support
A key component of the MRO agreement extends beyond the physical maintenance of the aircraft. During the overhaul process, a dedicated team of personnel from the Bangladesh Navy was stationed on-site at the GA-ATS facility. The visiting team observed the maintenance operations firsthand and toured the workshops.
Furthermore, the Navy personnel received direct technical training from Do228 Original Equipment Manufacturer (OEM) specialists. The press release noted that this knowledge transfer was highly appreciated by the Bangladesh Navy, as it provided their aviation personnel with valuable, hands-on experience regarding aircraft systems and advanced maintenance procedures.
“This project significantly modernizes the Bangladesh Navy’s Do228 fleet, expands its capabilities and ensures its operational readiness for the future,” stated GA-ATS in their official release.
Fleet Modernization and the 2025 MRO Agreement
Scope of the Contract
Industry research and historical data provide additional context to the recent delivery. The foundational MRO and modernization contract was officially signed on September 11, 2025. This agreement specifically targets the heavy maintenance and modernization of the two oldest Do228 aircraft in the Bangladesh Navy’s fleet, which were originally delivered in 2013.
Radar Enhancements and Simulator Training
Beyond standard maintenance, the 2025 agreement includes significant technological upgrades. Supplementary industry reports indicate that as part of the modernization program, one of the Do228 aircraft is being equipped with state-of-the-art surveillance radar technology from Hensoldt. This upgrade is expected to drastically expand the aircraft’s multi-role capabilities, reinforcing the Navy’s ability to monitor its territorial waters.
The contract also established a robust training pipeline for flight crews. Pilots are undergoing simulator-based instruction using GA-ATS’s certified Flight Training Device (FTD Level 2) Do228 simulator in Germany. Additionally, specialized operator training is being provided for the newly installed Hensoldt surveillance radar system to ensure crews can maximize the effectiveness of the new technology.
Historical Context of the Bangladesh Navy’s Do228 Fleet
The Bangladesh Naval Aviation wing formally commenced operations on July 14, 2011, initially relying on rotary-wing assets. The induction of their first two Do228NG maritime patrol aircraft in 2013 marked the birth of their fixed-wing fleet. Because of the aircraft’s exceptional mission performance, the Navy subsequently expanded its fleet with two additional Do228s, which were delivered in late 2021 and mid-2022.
Notably, the 2021 and 2022 deliveries represented a major milestone for GA-ATS, as they were the very first Do228 aircraft produced and handed over after the company assumed control of the Do228 program and the Oberpfaffenhofen production facilities. Today, the Bangladesh Navy deploys these aircraft for a wide variety of missions, including maritime surveillance, search and rescue (SAR), medical evacuation (MEDEVAC), and paratrooper deployment. The aircraft’s Short Take-Off and Landing (STOL) capabilities make it particularly well-suited for remote operations and island connectivity.
AirPro News analysis
We view this successful overhaul as a strong indicator of GA-ATS’s commitment to its role as the OEM and type certificate holder for the Do228 NXT program. By operating a “One-Stop-Shop” in Oberpfaffenhofen that handles everything from MRO services and radar upgrades to pilot training, GA-ATS is effectively cementing long-term relationships with international defense operators. For the Bangladesh Navy, choosing to modernize their 2013-era airframes rather than procuring entirely new platforms represents a highly cost-effective strategy to maintain a robust maritime patrol presence in South-East Asia.
Frequently Asked Questions
What is the Do228 used for by the Bangladesh Navy?
The Bangladesh Navy utilizes its fleet of four Do228 aircraft for a variety of critical missions, including maritime patrol, border control, search and rescue (SAR), medical evacuation (MEDEVAC), and paratrooper deployment.
Where was the maintenance performed?
The base maintenance, which included a 72-month inspection and a 12-year structural check, was conducted at the General Atomics AeroTec Systems (GA-ATS) facility in Oberpfaffenhofen, Germany.
When will the next aircraft be overhauled?
According to the 2025 MRO contract, a second Do228 from the Bangladesh Navy is scheduled to arrive in Germany later in 2026 to undergo the same comprehensive maintenance and modernization procedures.
Sources
Photo Credit: General Atomics
MRO & Manufacturing
Pratt & Whitney invests $100M to expand Rzeszów facility by 2028
Pratt & Whitney invests $100 million in Rzeszów, Poland to expand engine production capacity, supporting GTF™, F135, and F100 engines by 2028.

This article is based on an official press release from Pratt & Whitney (RTX).
Pratt & Whitney, a subsidiary of RTX, has announced a $100 million investment to expand its manufacturing facility in Rzeszów, Poland. According to the company’s press release, the funding will be directed toward increasing production capacity and adding advanced manufacturing capabilities to meet the surging global demand for both commercial aircraft and military aircraft engines.
The expansion will specifically support the production of the Pratt & Whitney GTFâ„¢, F135, and F100 engines. By bolstering its European footprint, the aerospace manufacturer aims to alleviate supply chain pressures and accelerate the delivery of critical engine components to its global customer base.
This strategic move in Poland is part of a broader capital expenditure plan by RTX to enhance its global manufacturing network. The new capabilities are expected to be fully operational by 2028, marking a significant milestone in the company’s long-term production strategy.
Expanding Capabilities in Rzeszów
Specialized Processing for Forged Parts
The core of the $100 million investment involves the construction of a new facility at the existing Rzeszów site. Based on the official announcement, this new building will house specialized equipment dedicated to processing isothermally forged parts.
Key operations within the new facility will include advanced heat treatment, sonic machining, and rigorous inspection processes. These capabilities are essential for manufacturing high-stress engine components, ensuring they meet the stringent safety and performance standards required for modern aviation.
Global Production Network and Output Goals
Synergies with U.S. Investments
The Rzeszów expansion does not exist in a vacuum. The press release notes that this European investment directly follows and supports a recently announced $200 million capital injection at Pratt & Whitney’s Columbus Forge facility in Georgia, United States. That U.S.-based project centers on the installation of a seventh isothermal forging press.
Together, these synchronized capital projects are projected to yield a 30 percent increase in the output of critical engine parts, specifically rotating compressor and turbine disks. The company anticipates that both the U.S. and Polish expansions will be fully operational by 2028.
“This investment reflects our continued commitment to increase production capacity for our customers and deliver more, faster,” stated Piotr Owsicki, general manager of Pratt & Whitney in Rzeszów, in the company’s release. “Expanding our presence in Poland allows us to build the strategic capabilities needed to produce key technologies for advanced commercial and military aircraft engines across both current and future platforms.”
RTX’s Strategic Footprint in Poland
A Major Hub Outside the United States
Poland has emerged as a critical operational hub for RTX. According to the company’s figures, Poland represents RTX’s largest investment and employee base outside of the United States. The aerospace and defense conglomerate currently employs more than 9,400 people across its Collins Aerospace, Pratt & Whitney, and Raytheon divisions within the country.
Pratt & Whitney’s Polish sites are integral to the company’s advanced manufacturing and technology development. The facilities are responsible for producing critical components such as the GTF fan drive gear system, F100 static structures, and essential parts for the F135 engine, alongside work on turboprops and auxiliary power units.
AirPro News analysis
We view this $100 million investment as a necessary step for Pratt & Whitney to address ongoing industry-wide supply chain bottlenecks. By pairing the $200 million forging press investment in Georgia with this $100 million processing facility in Poland, RTX is creating a streamlined, transatlantic pipeline for critical engine components. The targeted 30 percent increase in compressor and turbine disk output by 2028 should provide much-needed relief to both commercial airlines waiting on GTF engines and military operators relying on the F135 and F100 platforms. Furthermore, leveraging the existing, highly skilled workforce of 9,400 RTX employees in Poland minimizes the friction typically associated with standing up new advanced manufacturing capabilities.
Frequently Asked Questions
How much is Pratt & Whitney investing in the Rzeszów facility?
According to the company’s announcement, Pratt & Whitney is investing $100 million in the Rzeszów, Poland site.
When will the new facility be fully operational?
The new capabilities in Poland, along with the related expansion in the U.S., are expected to be fully operational by 2028.
What engines will benefit from this expansion?
The expansion will support the production of the Pratt & Whitney GTFâ„¢, F135, and F100 engines.
Sources: Pratt & Whitney (RTX) Press Release
Photo Credit: RTX
MRO & Manufacturing
Böllhoff and Collins Aerospace Strengthen A320 Supply Chain in Casablanca
Böllhoff and Collins Aerospace establish a local supply chain in Casablanca for Airbus A320 parts, boosting Morocco’s aerospace industry.

This article summarizes reporting by Barlamane.
Böllhoff and Collins Aerospace Consolidate A320 Supply Chain in Casablanca
The Moroccan aerospace sector is demonstrating a new level of industrial maturity as key global players deepen their local integration. According to reporting by Barlamane, German fastening technology specialist Böllhoff and American aerospace manufacturer Collins Aerospace are currently refining a highly integrated industrial setup in Casablanca’s Midparc Free Zone. This collaborative ecosystem is specifically dedicated to the production and assembly of precision mechanical parts for the Airbus A320 program.
By co-locating specialized fastener production with advanced component assembly lines, the two aviation suppliers are establishing a resilient, localized supply chain. This strategic alignment significantly reduces logistics costs and shortens lead times, reinforcing Morocco’s growing reputation as a highly competitive hub capable of supporting complex aerospace Manufacturing.
As of April 2026, the Partnerships has moved from initial facility certification into an active optimization phase, synchronizing production rates to meet the high-volume demands of the global Commercial-Aircraft market.
The Midparc Synergy: Localizing Precision Mechanics
Collins Aerospace and the A320neo Demand
Collins Aerospace, a subsidiary of RTX, has been a cornerstone of Morocco’s aerospace industry since establishing its presence in 2011. The company’s Casablanca facility specializes in the final assembly and testing of commercial aircraft cockpit and cabin equipment. To support the surging demand for the Airbus A320neo family, Collins expanded its Casablanca plant by 40 percent in 2019, dedicating new capacity to the production of critical rudder controls, alongside actuators for the Boeing 777X, according to industry data.
These complex flight control assemblies require thousands of highly specific, aerospace-grade precision fasteners. Historically, such components would be imported from Europe or the United States, exposing the production line to global shipping vulnerabilities and extended lead times.
Böllhoff’s Strategic Integration
To bridge this Supply-Chain gap, the Böllhoff Group, a family-owned global leader in fastening technologies with over €800 million in annual turnover across 43 production sites, established a neighboring presence. In March 2024, Böllhoff became the first German company in its sector to invest in Morocco, setting up a 2,000-square-meter facility in the Midparc industrial zone.
Following facility occupation in May 2024 and rigorous aerospace certification processes, Böllhoff initiated its first customer deliveries in early 2025. Today, Collins Aerospace sources its precision mechanical parts directly from Böllhoff’s adjacent facility. Barlamane reports that the two entities are now “refining” this setup, which involves ensuring zero-defect quality control and streamlining just-in-time logistics between the two Midparc sites.
Economic Impact and Industrial Sovereignty
Building a Billion-Dollar Ecosystem
The collaboration between Böllhoff and Collins Aerospace is a direct realization of Morocco’s broader industrial strategy. In July 2022, Collins Aerospace signed a Memorandum of Understanding (MoU) with the Moroccan government to cultivate a local supply ecosystem. The stated objectives of this agreement include building a robust network of local suppliers, creating 800 new jobs, and generating $1 billion in cumulative turnover by 2032.
The arrival of specialized Tier-2 and Tier-3 suppliers like Böllhoff is critical to meeting these targets. During the announcement of Böllhoff’s investment in March 2024, Moroccan officials highlighted the strategic importance of the move.
“This is the first time a German investor specializing in fastening technologies and assembly and logistics solutions has settled in Morocco… diversifying our industrial partnerships.”
, Ryad Mezzour, Moroccan Minister of Industry and Commerce (March 2024)
Similarly, Hamid Benbrahim El Andaloussi, President of Midparc, noted at the time that Böllhoff’s integration of “differentiating technologies” would contribute significantly to the nation’s pursuit of industrial sovereignty. For Böllhoff, the investment was driven by proximity to key clients. Co-director Michael W. Böllhoff stated in 2024 that the company wanted to grow close to its local customers, integrating both production and logistics on Moroccan soil.
AirPro News analysis
The deepening integration at the Midparc Free Zone illustrates a broader shift in global aerospace manufacturing. Post-COVID-19, major Original Equipment Manufacturers (OEMs) like Airbus have placed immense pressure on Tier-1 suppliers, such as Collins Aerospace, to de-risk their supply chains. By creating a localized, self-sufficient ecosystem in Casablanca, Collins insulates its A320 production lines from the types of global shipping disruptions that have plagued the industry in recent years.
Furthermore, this setup highlights Morocco’s successful transition up the aerospace value chain. The country is no longer viewed merely as a low-cost destination for basic wiring or simple sheet metal work. The localized production of precision mechanics proves that Morocco can sustain deep industrial integration. Additionally, sourcing heavy metallic fasteners locally rather than flying them across continents aligns perfectly with the aerospace industry’s aggressive decarbonization and Scope 3 emissions reduction targets. Because the Airbus A320 family remains the most in-demand commercial aircraft globally, securing this specific supply chain cements Casablanca as an indispensable node in the future of aviation manufacturing.
Frequently Asked Questions
What is the focus of the Böllhoff and Collins Aerospace partnership in Morocco?
The two companies have co-located in Casablanca’s Midparc Free Zone to create an integrated supply chain for the Airbus A320 program. Böllhoff manufactures precision aerospace fasteners locally, which Collins Aerospace then uses to assemble critical flight components, such as rudder controls.
When did Böllhoff establish its presence in Casablanca?
Böllhoff signed an agreement to invest in Morocco in March 2024, occupied its 2,000-square-meter facility in May 2024, and began its first customer deliveries in early 2025 after completing aerospace certifications.
What are the economic targets for the Collins Aerospace ecosystem in Morocco?
Under a July 2022 agreement with the Moroccan government, the Collins Aerospace local supply ecosystem aims to create 800 jobs and generate $1 billion in cumulative turnover by the year 2032.
Sources: Barlamane, Web Research Report
Photo Credit: Aerospace Manufacturing
MRO & Manufacturing
Waco Aircraft Ceases Operations at Battle Creek Facility
Waco Aircraft Corporation abruptly closed its Michigan plant, ending production of vintage-style biplanes and terminating most employees.

Waco Aircraft Corporation, a renowned manufacturers of vintage-style biplanes, has abruptly ceased operations at its Battle Creek, Michigan, facility. According to reporting by AvBrief, the company has terminated the majority of its workforce without prior warning.
The sudden closure marks a significant blow to the general aviation community, particularly enthusiasts of classic aircraft designs. The shutdown occurred without any public warning, leaving both employees and the broader aviation industry surprised by the rapid turn of events.
Sudden Closure in Battle Creek
Employee Terminations
According to AvBrief, approximately 60 employees worked at the Battle Creek plant. The workforce completed their shifts as usual on Tuesday, only to receive an email shortly afterward instructing them not to report to work on Wednesday.
A sign posted on the facility’s front door on Wednesday confirmed the cessation of operations. AvBrief notes that further information is expected by Friday, and employees will be permitted to retrieve their personal belongings in the interim.
A Legacy of Vintage Aviation
Modernizing the Classics
Waco Aircraft built its reputation by manufacturing biplanes based on original 1920s designs, updated with modern avionics and contemporary safety features.
The manufacturer offered two primary base models: the YMF-5 and the Great Lakes aerobatic biplane. Additionally, the company produced a Light Sport version of the Junkers A50, a monoplane originally developed in Germany during the 1930s.
In 2020, the American-owned company was acquired by a German firm. Following the acquisition, the new ownership invested heavily in expanding the Battle Creek facilities. Despite this financial injection, operations have now come to a halt.
There were no public indications of financial distress leading up to the closure. As noted in the original reporting:
“The company recently displayed at Sun ‘n Fun and there was no indication it was on the brink of closing,” according to AvBrief’s Russ Niles.
AirPro News analysis
At AirPro News, we observe that the abrupt closure of Waco Aircraft highlights the inherent volatility of the niche aviation manufacturing sector. While the 2020 acquisitions brought significant capital investment to the Battle Creek campus, the market for custom-built, open-cockpit biplanes remains highly specialized. Producing handcrafted aircraft with modern digital electronics requires immense overhead, which can quickly become unsustainable if sales volumes do not match production capacity. The suddenness of the shutdown, occurring just weeks after a major industry trade show, suggests a rapid withdrawal of financial backing rather than a gradual wind-down.
Frequently Asked Questions
What happened to Waco Aircraft?
Waco Aircraft abruptly ceased operations and terminated its employees at its Battle Creek, Michigan, facility, according to industry reports.
What types of aircraft did Waco build?
The company manufactured vintage-inspired aircraft with modern avionics, including the YMF-5 biplane, the Great Lakes biplane, and the Junkers A50 monoplane.
Will employees receive more information?
According to AvBrief, employees are expected to receive further details by Friday and will be allowed to collect personal items.
Sources
Photo Credit: WACO Aircraft Corporation
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