MRO & Manufacturing
Piper Aircraft Adds 7-Blade MT-Propeller Option for M700 FURY
Piper Aircraft introduces a 7-blade MT-Propeller for the M700 FURY, enhancing performance and reducing noise with EASA approval and pending FAA certification.

This article is based on an official press release from Piper Aircraft.
At the Sun ‘n Fun Aerospace Expo in Lakeland, Florida, on April 14, 2026, Piper Aircraft announced a significant upgrade for its flagship single-engine turboprop. The manufacturer will now offer a 7-blade composite MT-Propeller as a factory option for the M700 FURY. According to the company’s press release, the new propeller system has already secured Supplemental Type Certificate (STC) approval from the European Union Aviation Safety Agency (EASA), with Federal Aviation Administration (FAA) certification expected in the near future.
The introduction of the 7-blade propeller promises operators a suite of performance enhancements, including shorter takeoff distances and improved climb rates. Furthermore, the aerodynamic efficiency of the high-blade-count design delivers a noticeable reduction in both cabin and community noise. To mark the occasion at Sun ‘n Fun, Piper displayed the new MT-Propeller on an M700 FURY adorned in a special red, white, and blue livery, celebrating America’s upcoming semiquincentennial (250th) anniversary.
This development highlights a growing industry trend toward advanced composite propellers designed to maximize turboprop efficiency while complying with increasingly stringent international noise regulations. The factory option is available immediately for new aircraft orders, while existing European customers are encouraged to contact regional dealers for the STC upgrade.
Performance Enhancements and Certification Milestones
Engineering the “Silent 7”
The 7-blade propeller, often marketed under MT-Propeller’s “Silent 7” series, is constructed using a highly developed structural resin-infused wood core wrapped in carbon-fiberglass composite skins. According to the manufacturer’s specifications, the blades feature bonded nickel alloy leading edges to provide superior protection against erosion and Foreign Object Damage (FOD).
By distributing the engine’s thrust across seven blades, the propeller achieves a smaller overall diameter. This reduction in diameter lowers blade-tip speeds, which is the primary source of propeller noise. A Piper spokesperson noted during the announcement that the new design reduces internal cabin noise by approximately 3 decibels, significantly enhancing passenger comfort while simultaneously decreasing the aircraft’s external noise footprint.
“This option provides operators with improved takeoff and climb performance while reducing noise levels for both passengers and communities,” stated Marc Ouellet, Vice President of Engineering and Manufacturing at Piper Aircraft.
EASA Approval and FAA Outlook
Securing EASA STC approval prior to FAA certification is a notable milestone for the M700 FURY program. While FAA certification is pending and expected shortly, the immediate European approval allows Piper to cater to a market where noise compliance is paramount. The composite blades boast no life limitation and are fully repairable. Furthermore, industry data indicates that in July 2025, MT-Propeller increased the Time Between Overhaul (TBO) for its 7-blade turboprop series to 3,600 hours or six years, citing excellent wear resistance during field inspections.
The M700 FURY and MT-Propeller Legacy
Piper’s Flagship Turboprop
To understand the impact of this upgrade, it is essential to look at the aircraft receiving it. Announced in February 2024 as the successor to the M600/SLS, the M700 FURY is the fastest single-engine aircraft in Piper’s 87-year history. Powered by a Pratt & Whitney Canada PT6A-52 engine producing 700 shaft horsepower (shp), the aircraft boasts a maximum cruise speed of 301 knots true airspeed (ktas) and a maximum range of 1,852 nautical miles at normal cruise speeds.
The M700 FURY features a 6,000-pound Maximum Gross Takeoff Weight (MGTOW), which keeps it BasicMed compliant in the United States. Since receiving its initial FAA certification in February 2024 and EASA type certification in October 2024, Piper has handed over more than 100 units to customers, underscoring the platform’s strong market reception.
MT-Propeller’s Proven Track Record
Headquartered in Straubing, Germany, MT-Propeller Entwicklung GmbH has been a leader in natural composite propellers since its founding in 1981. Prior to its integration on the Piper M700 FURY, MT-Propeller successfully certified its 7-blade technology on several other high-performance turboprops. These include the Pilatus PC-12, the Beechcraft King Air 300/350 series, and the Short Skyvan, proving the design’s reliability and performance benefits across diverse airframes.
AirPro News analysis
We view Piper’s decision to prioritize EASA certification for the 7-blade MT-Propeller as a highly strategic maneuver. European countries enforce some of the strictest aviation noise regulations globally, such as Germany’s Landeplatz Lärmschutz Verordnung. Aircraft that exceed specific noise thresholds often face restricted operating hours, higher landing fees, or outright bans at certain airfields. By integrating a propeller system that significantly lowers the noise profile, Piper ensures the M700 FURY can operate unhindered across European airspace.
Furthermore, as turboprop engines like the 700-shp PT6A-52 become more powerful, manufacturers must find ways to absorb that power efficiently. Adding more blades is an elegant engineering solution that avoids increasing the propeller’s diameter. Beyond the tangible performance and compliance benefits, we note that multi-blade propellers offer a distinct, aggressive “ramp appeal” and a smoother, jet-like sound. These aesthetic and sensory enhancements are highly attractive selling points for owner-operators in the competitive luxury turboprop market.
Frequently Asked Questions
What are the main benefits of the 7-blade MT-Propeller on the M700 FURY?
According to Piper Aircraft, the 7-blade propeller decreases takeoff roll, increases the rate of climb, and reduces cabin noise by approximately 3 decibels compared to the stock 5-blade propeller.
Is the 7-blade propeller available for existing M700 FURY owners?
Yes. While it is available as a factory option for new aircraft, existing European customers interested in the STC upgrade can contact their regional Piper dealers to have the new propeller retrofitted.
When will the 7-blade propeller be certified in the United States?
The propeller has already received EASA STC approval in Europe. Piper Aircraft states that FAA certification is pending and is expected “in the near future.”
Sources: Piper Aircraft
Photo Credit: Piper Aircraft
MRO & Manufacturing
Fourth Front Aviation Expands National Footprint with D&J Aviation Acquisition
Fourth Front Aviation acquires D&J Aviation at Colorado Springs, expanding services and launching a second major facility for aircraft maintenance.

This article is based on an official press release from Fourth Front Aviation.
Fourth Front Aviation, a California-based aircraft maintenance and modification provider, has officially acquired D&J Aviation, a premier avionics and special mission systems integrator located at the Colorado Springs Municipal Airport (KCOS). According to the company’s press release, this acquisitions represents a significant milestone in Fourth Front’s strategy to build a national aviation services platform.
The move marks Fourth Front Aviation’s first major geographic expansion outside of its flagship location at the Santa Monica Municipal Airport (KSMO), which opened in early 2025. By integrating D&J Aviation’s established facilities and customer relationships, Fourth Front aims to scale its tech-forward approach to aircraft maintenance across the Western United States.
Company founders Greg Wellman and Tom Schaefer noted in the release that the addition of D&J Aviation’s talented team strengthens their ability to serve a diverse clientele, including aircraft owners, operators, government agencies, and fleet managers.
Expanding Capabilities in the Rocky Mountain Region
Based at KCOS, D&J Aviation brings approximately 40 years of experience in aviation integration and installation to the Fourth Front portfolio. Operating as an FAA Part 145 repair station, D&J is a certified Service-Disabled Veteran-Owned Small Business (SDVOSB) with a strong legacy built under the leadership of CEO Jim Schwab.
To ensure a seamless transition for existing clients, the Colorado facility will be officially rebranded as Fourth Front Aviation Colorado, but will retain its current leadership and staff. The press release notes that the Colorado Springs operation will continue providing comprehensive aircraft maintenance and inspection services while expanding its technical capabilities.
Specialized Services and Contracts
The acquisition significantly broadens Fourth Front’s service portfolio. D&J Aviation specializes in avionics installation, upgrades, and troubleshooting, alongside maintenance for piston, turboprop, and light jet aircraft. Furthermore, the facility provides advanced communications, sensor integration, wildfire air attack support, and government agency aviation support.
Industry research highlights D&J’s recent momentum, noting that in 2024, the company became a sales and installation partner for SmartSky’s inflight air-to-ground connectivity. D&J also recently secured a military contract to install multi-mission communications suites on aircraft including the Pilatus PC-12 and Cessna Citation Caravan.
Modernizing General Aviation Maintenance
Fourth Front Aviation was founded by Tom Schaefer and Greg Wellman, military veterans and former Massachusetts Institute of Technology (MIT) roommates. The company was established to address widespread inefficiencies and a lack of transparency in general aviation maintenance.
To solve the traditional “black box” nature of maintenance shops, Fourth Front utilizes a proprietary digital platform. This system allows aircraft owners to log in and track the real-time status of their aircraft, monitor costs, and view wait times.
“For a lot of owners, the maintenance shop is a black box,” said Greg Wellman, Co-founder of Fourth Front Aviation, in a company statement. “Rather than calling us up… [owners] can log in at any point in time and see, here’s where my aircraft’s at, here’s what it’s waiting on, here’s when I can expect to get it back.”
Addressing the Mechanic Shortage
Beyond digital transparency, Fourth Front is actively tackling the industry-wide shortage of Airframe and Powerplant (A&P) mechanics. According to industry background data, the company has instituted an apprenticeship program designed to capture the institutional knowledge of veteran mechanics and pass it down to the next generation of aviation technicians, ensuring a sustainable workforce for its expanding network.
Strategic Vision for a National Network
The acquisition of D&J Aviation aligns directly with Fourth Front’s long-term vision of creating a premier national network of aviation service centers. The founders envision a future where digital maintenance records follow an aircraft seamlessly across any Fourth Front location nationwide.
“Our customers increasingly seek a maintenance partner capable of supporting aircraft across multiple locations while maintaining consistent standards and technical expertise,” stated Tom Schaefer, Co-founder of Fourth Front Aviation.
AirPro News analysis
We view this acquisition as a highly strategic alignment of legacy expertise and modern operational technology. By acquiring an established FAA Part 145 repair station with 40 years of history and active government contracts, Fourth Front bypasses the steep regulatory and operational hurdles of building a new facility from scratch. Furthermore, the shared military veteran background of both Fourth Front’s founders and D&J Aviation’s SDVOSB status suggests a strong cultural synergy. If Fourth Front can successfully integrate its digital transparency platform into D&J’s legacy operations without disrupting existing government and commercial workflows, it will serve as a powerful proof-of-concept for their national expansion model.
Frequently Asked Questions
What is Fourth Front Aviation?
Fourth Front Aviation is a tech-forward aircraft maintenance and modification provider founded by military veterans. They utilize a digital platform to provide aircraft owners with real-time transparency regarding maintenance status, costs, and wait times.
What will happen to D&J Aviation’s current staff?
According to the acquisition details, D&J Aviation will be rebranded as Fourth Front Aviation Colorado, but the existing leadership and staff will remain in place to ensure continuity for customers.
Where are Fourth Front Aviation’s locations?
The company operates its flagship location at the Santa Monica Municipal Airport (KSMO) in California and now operates a second major facility at the Colorado Springs Municipal Airport (KCOS).
Sources
Photo Credit: Fourth Front Aviation
MRO & Manufacturing
Boeing Studies 70-Per-Month 737 MAX Production Rate
Boeing CEO Kelly Ortberg confirms a study into raising 737 MAX output to 70 jets per month, a program record.

The Boeing Company (BA) is evaluating the feasibility of increasing Boeing 737 MAX production to a record 70 aircraft per month, signaling a potential aggressive ramp-up following the lifting of regulatory caps.
During a June 5, 2026, interview on CNBC, Boeing CEO Kelly Ortberg confirmed the manufacturer is studying the 70-jet monthly rate to assess supply chain resilience and identify potential constraints. According to Reuters, this target would represent the highest production rate in the history of the 737 program and position Boeing closer to the output goals of European rival Airbus SE.
Transitioning production rates and new Everett facility
Boeing is currently in the process of increasing its monthly Boeing 737 MAX output from 42 to 47 aircraft. This transition follows a May 27, 2026, announcement that the manufacturer passed a Federal Aviation Administration (FAA) capstone review. The FAA previously capped production at 38 jets per month in January 2024 following a midair door-plug blowout incident on an Alaska Airlines (AS) Boeing 737 MAX 9 on January 5, 2024.
To support the increased volume, Boeing will open a fourth final assembly line in Everett, Washington, on July 6, 2026. Ortberg described the new facility as a replica of the existing Renton, Washington, production lines.
“We’ll be loading our first airplane on July 6, so just about a month from now, we’ll be bringing that line alive,” Ortberg stated, according to Quartz.
The Everett line will initially focus on the Boeing 737 MAX 10 variant. Boeing is currently awaiting FAA certification for both the Boeing 737 MAX 7 and Boeing 737 MAX 10 models, which Ortberg anticipates receiving later this year, as reported by the Lynnwood Times.
Long-term targets and supply chain stability
While the 70-jet rate is under evaluation, Ortberg emphasized that the company’s official long-term production plan remains set at 63 aircraft per month. The Air Current originally reported the internal study regarding the 70-jet target on June 4, 2026, which Ortberg subsequently confirmed.
The manufacturer is prioritizing production stability before committing to further rate increases. Ortberg noted the company will not advance the rate until the production system demonstrates consistent stability.
A successful ramp-up to 70 aircraft per month would narrow the production gap with Airbus SE. The European manufacturer is currently targeting a production rate of 75 Airbus A320neo family aircraft per month by late 2027, though Reuters notes Airbus has faced its own supply chain constraints that have delayed this goal.
AirPro News analysis
Boeing’s public acknowledgment of a 70-aircraft monthly production study indicates growing confidence in its manufacturing recovery following the intense regulatory scrutiny of the past two years. Passing the FAA capstone review in May 2026 was a critical prerequisite for this operational shift. The gap between studying a rate and executing it remains substantial. The aerospace supply chain continues to experience localized bottlenecks. Boeing’s insistence that 63 aircraft per month remains the official target reflects a cautious approach, likely designed to manage expectations with both investors and the FAA while the new Everett line proves its operational capability.
Sources: Reuters
Photo Credit: Boeing
MRO & Manufacturing
ExecuJet Sydney to Launch Falcon 7X C-Checks in 2026
ExecuJet MRO Services Australasia begins Dassault Falcon 7X heavy maintenance C-checks in Sydney from October 2026.

ExecuJet MRO Services Australasia will commence heavy maintenance C-checks for the Dassault Falcon 7X at its Sydney facility in October 2026. The expansion aims to address growing regional demand for major scheduled maintenance on larger Dassault Falcon business jets in the Asia-Pacific region.
In a press release issued on June 3, 2026, the Dassault Aviation subsidiary detailed its investment in specialized tooling and personnel to build local technical capability. This development reduces the need for Asia-Pacific operators to send their aircraft out of the region for mandatory heavy maintenance intervals.
Building local technical capability
The Dassault Falcon 7X requires a C-check every eight years or 4,000 flight cycles. To support this new capability, ExecuJet MRO Services is sending two Sydney-based engineers to FlightSafety International in Paris for specialized airframe and systems training.
The company is also actively recruiting an experienced Dassault Falcon 7X engineer from the Middle East to relocate and join the Sydney team. Grant Ingall, Regional Vice President Australasia for ExecuJet MRO Services, noted that the facility is becoming an increasingly important support location for the manufacturer.
“The combination of skilled people, investment in tooling and growing operator demand gives us a strong platform to further develop our Falcon maintenance capability,” Ingall stated.
Expanding regional Falcon support
The addition of Dassault Falcon 7X heavy maintenance follows recent work on other aircraft types in the manufacturer’s portfolio. ExecuJet MRO Services Australasia recently completed a C-check on a Dassault Falcon 2000, which included a full repaint conducted in collaboration with aircraft repainting specialist Douglas Aerospace.
The Sydney facility has already secured a second Dassault Falcon 2000 C-check scheduled for later in 2026. Ingall highlighted the growing demand for support in the region, particularly for larger aircraft types, adding that local investment allows the company to provide operators with more comprehensive support.
AirPro News analysis
We view this expansion by ExecuJet MRO Services as a strategic alignment with Dassault Aviation’s broader goal of strengthening its global aftermarket footprint. By establishing heavy maintenance capabilities in Sydney, the manufacturer can offer Asia-Pacific operators a more compelling value proposition, minimizing the downtime and ferry flight costs traditionally associated with sending aircraft to Europe or North America for C-checks.
Sources: ExecuJet MRO Services
Photo Credit: ExecuJet MRO Services
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