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Knight Aerospace Completes Design Review for Dutch C-390 Medical System

Knight Aerospace finalizes Critical Design Review for aeromedical systems on Royal Netherlands Air Force Embraer C-390 Millennium aircraft, enabling rapid medical evacuation.

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This article is based on an official press release from Knight Aerospace.

San Antonio-based Knight Aerospace has successfully completed a Critical Design Review (CDR) for the advanced aeromedical system destined for the Royal Netherlands Air Force’s (RNLAF) new fleet of Embraer C-390 Millennium aircraft.

The milestone, announced in a company statement, marks a significant step forward in outfitting the multi-mission tactical transports with modular, roll-on/roll-off medical facilities. The completion of the CDR confirms that the system’s design is mature and ready to advance to the manufacturing phase.

According to the company, the achievement highlights the ongoing collaboration between Knight Aerospace, Brazilian aerospace manufacturer Embraer, and the Dutch military as they work to deliver life-saving evacuation capabilities.

Moving Toward Production

The successful CDR clears the path for Knight Aerospace to begin production and eventual deployment of the aeromedical evacuation systems. These modular units are designed to function as self-contained “flying emergency rooms,” allowing the C-390 Millennium to be rapidly reconfigured for medical transport and disaster relief missions.

In its official announcement, Knight Aerospace expressed gratitude to its partners for reaching the design milestone.

“This achievement reflects the strong collaboration between teams and confirms the design’s readiness to move forward, bringing us closer to delivering modular Aeromedical Evacuation Systems that support lifesaving missions worldwide,” the company stated.

The company also specifically acknowledged the contributions of Embraer and the Royal Netherlands Air Force’s Materiel and IT Command in finalizing the design requirements.

Background on the C-390 Aeromedical Program

The development of this advanced medical module stems from a broader modernization effort by the Netherlands. In July 2024, the Dutch Ministry of Defense finalized a joint order with Austria for nine Embraer C-390 Millennium aircraft, with five designated for the Royal Netherlands Air Force to replace its aging C-130 Hercules fleet. Industry estimates from Simple Flying indicate deliveries are expected to begin in 2027.

Following the aircraft order, Embraer and the State of the Netherlands signed a contract in June 2025 specifically for the aeromedical evacuation system. Shortly after, Knight Aerospace secured a 20-year partnership with Embraer to serve as the primary supplier of these modular interiors. According to industry estimates published by Port San Antonio and the San Antonio Business Journal, the initial transaction to equip the Dutch C-390s is valued at more than $20 million.

The roll-on/roll-off modules allow for the transport of patients on litters and can support full life-support systems, providing critical care in the air while protecting crew members from contagious diseases.

AirPro News analysis

We view the completion of the Critical Design Review as a crucial technical hurdle that de-risks the integration of Knight Aerospace’s modules into the C-390 Millennium. For Embraer, offering a certified, plug-and-play aeromedical system strengthens the C-390’s appeal to NATO and allied nations looking for versatile tactical airlifters. As European air forces increasingly prioritize rapid medical evacuation and humanitarian response capabilities, the successful deployment of this system with the Royal Netherlands Air Force could serve as a powerful proof of concept for future international sales.

Frequently Asked Questions

What is a Critical Design Review (CDR)?

A Critical Design Review is a multi-disciplined technical review that ensures a system can proceed into fabrication, demonstration, and test, confirming that the design meets all performance and engineering requirements.

What aircraft is receiving the new aeromedical system?

The system is being designed for the Embraer C-390 Millennium, a medium-weight, twin-engine jet-powered military transport aircraft. The Royal Netherlands Air Force has ordered five of these aircraft.

Who is building the medical modules?

Knight Aerospace, a company based in San Antonio, Texas, is designing and manufacturing the modular roll-on/roll-off medical systems under a partnership with Embraer.

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Photo Credit: Knight Aerospace

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Defense & Military

CBP AMO Orders 10 Airbus H125 Helicopters for Fleet Expansion

CBP Air and Marine Operations contracts for 10 Airbus H125 helicopters, expanding a 30-year fleet of over 100 rotary-wing aircraft.

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U.S. Customs and Border Protection Air and Marine Operations (CBP AMO) has finalized a contract to acquire 10 additional Airbus H125 helicopters, expanding a fleet modernization effort that relies heavily on the single-engine platform for border security and law enforcement missions.

In a press release issued on July 7, 2026, Airbus confirmed the agreement, which reinforces a three-decade relationship between the federal agency and the aerospace manufacturer. The new helicopters will be assembled at the Airbus Helicopters production facility in Columbus, Mississippi.

Expanding the airborne law enforcement fleet

The latest acquisition builds upon a previous order placed in August 2020, when CBP AMO contracted for 16 H125 helicopters to upgrade its aging rotary-wing assets. The agency currently operates a total fleet of more than 240 aircraft, which includes over 100 helicopters from the Airbus H120 and H125 families delivered over the past 30 years.

The H125, formerly known as the Eurocopter AS350, is utilized by CBP AMO for a variety of demanding flight profiles, including border surveillance, suspect pursuit, and general public safety operations across the United States.

Bart Reijnen, Head of the North America Region for Airbus Helicopters, stated that the expansion “underscores the long-standing collaboration” between the manufacturer and the federal agency. He added that the selection highlights the trust placed in the H125 to execute critical public safety missions under demanding conditions, with Airbus committing to provide comprehensive services to maintain mission readiness.

Virtual reality integration for pilot training

As CBP AMO increases its H125 inventory, the agency is simultaneously overhauling how it trains the personnel who fly them. In November 2025, CBP became the first federal law enforcement agency and the first branch of the U.S. Department of Homeland Security (DHS) to integrate virtual reality into its aerial training program.

According to reporting by FLYING Magazine, the agency awarded a contract to adopt an FAA-qualified Airbus H125 virtual reality flight simulator developed by Loft Dynamics. The simulator is being installed at the CBP AMO training center in Oklahoma City, where it will be used to train the agency’s roster of more than 600 pilots.

AirPro News analysis

We view CBP AMO’s continued investment in the H125 platform as a clear indicator of the agency’s preference for fleet commonality. Operating a standardized fleet of over 100 H125-family helicopters significantly reduces maintenance overhead, streamlines supply chains, and simplifies pilot transition training. Furthermore, Airbus’s strategy of assembling these aircraft in Columbus, Mississippi, likely plays a crucial role in navigating federal procurement requirements, ensuring that the European manufacturer remains highly competitive for U.S. government contracts. The parallel investment in Loft Dynamics’ VR simulators suggests the agency is preparing for a sustained, long-term operational lifespan for the H125 fleet.

Sources: Airbus

Photo Credit: Airbus

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Defense & Military

Bombardier Defense Signs 10-Year Support Deal With Sweden

Bombardier Defense and FMV finalized a 10-year support agreement for Sweden’s two Global 6500 TP 106 military transport aircraft.

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Bombardier Defense and the Swedish Defence Materiel Administration (FMV) finalized a 10-year Services Support Agreement on July 22, 2026, securing long-term maintenance and operational readiness for Sweden’s newly acquired fleet of two Global 6500 transport aircraft.

Announced during the Farnborough International Airshow in a company press release, the agreement enrolls the Swedish Armed Forces (SWEAF) in Bombardier’s Smart Services Defense program. The comprehensive support package covers parts, labor, and engineering expertise for the aircraft, which are designated as the TP 106 in Swedish military service and replace the nation’s aging Gulfstream IV and Gulfstream G550 head-of-state transport fleet.

Fleet modernization and delivery timeline

The targeted acquisition deal for the two aircraft was valued at SEK 1.1 billion ($113 million) and formalized in May 2025, according to reporting by Aviation International News. The rapid procurement was enabled by utilizing existing airframes previously operated in Bombardier’s demonstration fleet, which were subsequently modified to meet Swedish Military-Aircraft requirements.

The formal handover of the aircraft took place on June 1, 2026, at the Uppland Wing F 16, as reported by Nordic Defence Sector. The aircraft will be operated by the 75th Swedish Civil Aviation Squadron at Skaraborg’s F7 Air Fleet, based at Stockholm Arlanda Airports (ARN), primarily conducting VIP and head-of-state transport missions.

Smart Services Defense and operational commonality

The 10-year agreement provides comprehensive cost coverage and logistical support for the new fleet. Bombardier stated the program includes landing gear and auxiliary power unit maintenance, ground support equipment, technical assistance, and access to mobile response teams.

Paul Sislian, Bombardier’s Executive Vice President of Aircraft Sales and Aftermarket Services, noted the program provides seamless original equipment OEMs support for the Swedish military.

“Through our Smart Services Defense program, the Swedish Armed Forces will benefit from seamless OEM support, enhanced readiness and predictable lifestyle costs, giving them the confidence to stay focused on the mission while we support their aircraft every step of the way,” Sislian said.

The selection of the Global 6500 platform offers strategic maintenance and operational commonality with Sweden’s incoming airborne early warning and control (AEW&C) fleet. The Swedish Armed Forces are procuring the Saab GlobalEye, designated the S 106, which is also built upon the Bombardier Global aircraft family architecture.

AirPro News analysis

The 10-year support agreement underscores a growing trend among defense ministries to rely on commercial OEMs for turnkey lifecycle support rather than developing bespoke military maintenance pipelines for commercial derivative aircraft. By aligning the TP 106 VIP transport fleet with the underlying platform of the S 106 GlobalEye, the Swedish Armed Forces are establishing a unified logistical footprint. We view this procurement Strategy as a highly efficient approach to fleet modernization, reducing training burdens for maintenance personnel and ensuring higher dispatch reliability through Bombardier’s established global civilian support network.

Sources: Bombardier

Photo Credit: Bombardier

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Defense & Military

EU Funds SHARP Project for Next-Gen Military Helicopter Engine

The EU allocated €25M to the SHARP consortium, 25 partners from 12 countries developing Europe’s next military helicopter engine by 2040.

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The European Commission has allocated approximately €25 million through the European Defence Fund to back a multinational consortium developing the propulsion architecture for Europe’s next generation of military helicopters.

Announced on June 11, 2026, at the ILA Berlin airshow, the Sovereign High-performance Architecture for Rotorcraft Propulsion (SHARP) project brings together 25 partners from 12 European countries. According to a joint press release from Safran Helicopter Engines, MTU Aero Engines, and Avio Aero, the initiative will establish the technological foundation for the European Next Generation Helicopter Engine (ENGHE), which is targeted to enter service in 2040.

Addressing an aging military rotorcraft fleet

The SHARP initiative aligns with broader European defense goals to replace a rapidly aging fleet of military aircraft under the Next Generation Rotorcraft Capability (NGRC) and European Next Generation Rotorcraft Technologies (ENGRT) programs. The current European inventory includes approximately 1,800 transport helicopters and 600 combat helicopters, which currently average 20 years of age. By the 2040s, many of these aircraft will have been in service for over 50 years.

“In light of a continuously aging European fleet of military helicopters the need is obvious: From 2040 onwards, a large proportion of these rotorcraft will have to be replaced,” said Dr. Ottmar Pfänder, Chief Program Officer at MTU Aero Engines. “We joined forces across the continent to underline the importance of this technology program. It will further reinforce European sovereignty and strengthen the European supply chain.”

The funding will be used to develop scalable technological building blocks that can be adapted to various weight classes and mission profiles required by future European armed forces.

Collaborative framework and European sovereignty

The SHARP project builds upon the foundation of the EUropean Military Rotorcraft Engine Alliance (EURA), a 50/50 joint venture established in July 2024 between Safran Helicopter Engines and MTU Aero Engines specifically to develop the ENGHE. The consortium has now expanded to include Avio Aero, broadening the industrial base tasked with designing the new powerplant.

Safran Helicopter Engines CEO Cédric Goubet stated that the funding demonstrates Europe’s commitment to self-reliance and technological sovereignty for future military platforms, thanking the European Union and participating nations for their confidence in the consortium’s capabilities.

“SHARP marks an important milestone in the journey toward Europe’s next-generation rotorcraft engine and reinforces the value of collaboration in developing sovereign, high-performance propulsion technologies,” said Riccardo Procacci, CEO of Avio Aero. “We are proud to partner with EURA on this initiative, contributing within a fully European framework while leveraging Avio Aero’s well-established expertise and know-how.”

EURA CEO Wolfgang Gärtner confirmed that the joint venture is prepared to coordinate the multinational team to provide modern technologies to European forces.

AirPro News analysis

The €25 million European Defence Fund grant represents a critical early step in aligning Europe’s fragmented defense aerospace sector behind a single rotorcraft propulsion program. By formalizing the SHARP consortium now, the European Union is actively working to prevent the development of competing, incompatible national engine programs that have historically complicated European defense procurement and increased long-term maintenance costs. We view the inclusion of Avio Aero alongside the EURA joint venture as a strong indicator that the ENGHE program is successfully consolidating the continent’s primary propulsion manufacturers ahead of the 2040 target.

Sources: Safran Group

Photo Credit: Safran Group

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