MRO & Manufacturing
AkzoNobel Launches Single-Coat Aerobase for MRO Efficiency
AkzoNobel introduces a single-coat Aerobase basecoat solution reducing application steps and paint thickness for MROs, improving efficiency and sustainability.

This article is based on an official press release from AkzoNobel.
AkzoNobel Launches Single-Coat Aerobase Solution to Streamline MRO Operations
AkzoNobel Aerospace Coatings has officially introduced a new single-coat Aerobase basecoat solution aimed at the global Maintenance, Repair, and Operations (MRO) market. According to a company press release issued on February 9, 2026, the new formulation is designed to replace traditional two-coat application processes, offering significant improvements in operational efficiency and sustainability.
The announcement, which coincides with the product’s showcase at MRO Middle East 2026 in Dubai, highlights a major shift in aerospace painting protocols. By enabling a validated single-coat system, AkzoNobel claims the product reduces application time and complexity while delivering a consistent finish across mixed fleets. The system is currently certified for immediate use worldwide.
Technical Innovation: The “Cross-Coat” Application
The core of this development lies in the formulation’s enhanced physical properties. AkzoNobel reports that the new Aerobase solution offers a 40% increase in sag resistance compared to the original system. This improvement allows painters to apply a thicker wet film in a single “cross-coat” pass without the risk of the paint running or sagging on vertical fuselage surfaces.
Traditionally, achieving full opacity and a smooth finish required two separate basecoat applications, often with a flash-off period in between. The new system eliminates the need for the second coat while maintaining the required hiding power and surface quality. AkzoNobel states that this reduction in process steps is achieved without compromising the durability or appearance of the final finish.
Sustainability and Weight Reduction
Beyond operational speed, the single-coat system addresses critical sustainability metrics for airlines. Data provided by AkzoNobel indicates that the new process results in a significantly thinner paint layer.
Field Testing Results
Field tests conducted in 2025 on a single-aisle aircraft demonstrated a 36% reduction in total film thickness compared to the previous two-coat system. In the aviation sector, where every kilogram counts, this reduction translates directly to lower aircraft operating weight.
According to the press release, this weight saving contributes to reduced fuel burn and associated CO2 emissions over the lifespan of the aircraft. The company emphasizes that these environmental benefits are achieved alongside improved finish consistency.
Operational Impact for MROs
The development of the single-coat Aerobase was driven by the specific needs of MRO facilities, which face constant pressure to increase throughput and reduce turnaround times. Aurore Bournazel, Segment Manager OEM, MRO & Airlines at AkzoNobel, highlighted the practical focus of the innovation in a statement.
“MROs are under constant pressure to improve efficiency without compromising quality. This latest Aerobase development enables a validated single-coat process that simplifies application, improves consistency and delivers measurable performance benefits.”
Aurore Bournazel, AkzoNobel Aerospace Coatings
AirPro News Analysis
The shift toward single-coat systems represents a logical evolution in aerospace coatings, particularly as the industry grapples with supply chain constraints and labor shortages. By removing an entire application pass, MROs can theoretically release aircraft back to operators faster. Furthermore, while sustainable aviation fuels (SAF) often dominate the “Net Zero” conversation, weight reduction remains one of the most immediate and cost-effective methods for airlines to lower emissions. A 36% reduction in basecoat thickness, applied across a global fleet, represents a tangible efficiency gain that requires no change in engine technology or fuel infrastructure.
Availability and Future Rollout
AkzoNobel has confirmed that the enhanced Aerobase single-coat solution is available immediately in the most commonly used aerospace white colors. The product is certified for the MRO mixed fleet market, with Original Equipment Manufacturer (OEM) testing and approval scheduled to follow.
To support the rollout, the company is conducting additional applications with two MRO partners on both single-aisle and wide-body aircraft. These trials are intended to generate robust real-world performance data regarding efficiency and finish quality. The product is planned for a broader global rollout throughout 2026.
Attendees of MRO Middle East 2026 can view the solution at the AkzoNobel booth (1620).
Sources
Photo Credit: AkzoNobel
MRO & Manufacturing
Lion Group Opens Batam Aero Engine MRO Facility in Indonesia
Lion Group launched Batam Aero Engine on Aug 19, 2026, offering engine and APU MRO services to serve Southeast Asian operators.

Lion Group has officially commenced operations at its new Batam Aero Engine maintenance, repair, and overhaul (MRO) facility in Indonesia, aiming to capture a larger share of the Asian engine maintenance market and reduce domestic reliance on foreign service providers.
The facility, which opened on August 19, 2026, provides both on-wing and off-wing maintenance for jet engines, turboprop engines, and Auxiliary Power Units (APUs). The Launch was detailed in a press release issued by Lion Group on August 21, 2026, highlighting the company’s push to localize critical aviation supply chains.
Technical capabilities and infrastructure
Batam Aero Engine enters the market with specialized diagnostic and repair capabilities designed to service a variety of powerplants. According to the Lion Group press release, the facility is equipped to perform complex procedures including Low Pressure Turbine (LPT) module replacements.
The maintenance center also features advanced borescope inspection equipment. Certified personnel will utilize IPLEX NX, IPLEX GX/GT, and Mentor Flex systems to conduct internal engine diagnostics. These capabilities allow technicians to assess engine health and identify potential defects without requiring full engine teardowns, thereby reducing maintenance turnaround times for operators.
Strategic expansion in the Asian MRO market
The inauguration event in Batam drew key figures from both the company and Indonesian regulatory bodies, including Lion Group Founder Rusdi Kirana and Batam Mayor Dr. Amsakar Achmad. The strategic placement of the facility in Batam leverages existing industrial infrastructure and proximity to regional trade routes to attract maintenance contracts from across Southeast Asia-Pacific.
Lion Group President Director Captain Daniel Putut Kuncoro Adi emphasized the dual focus of the new enterprise.
“We hope this facility can serve domestic needs as well as friendly countries and further strengthen Indonesia’s aviation industry,” Adi stated, according to reporting by Aviation Business News.
Indonesian regulators also view the facility as a step toward greater self-sufficiency in the aviation sector. Sokhib Al Rokhman, Director of Airworthiness and Aircraft Operations at Indonesia’s Directorate General of Civil Aviation (DGCA), highlighted the broader national strategy during the launch.
“We want to strengthen aviation independence by making Batam Aero Engine an MRO hub that is efficient, responsive, and competitive in the Asian market,” Rokhman said, as reported by ePlaneAI.
AirPro News analysis
The establishment of Batam Aero Engine represents a calculated vertical integration Strategy by Lion Group. By bringing engine and APU maintenance in-house, the operator can better control maintenance costs and mitigate Supply-Chain bottlenecks that have constrained the global MRO sector in recent years. Furthermore, positioning the facility in Batam allows Indonesia to compete directly with established MRO hubs in neighboring Singapore and Malaysia. If the facility can secure third-party contracts as intended, it will mark a significant maturation of Indonesia’s domestic aviation technical capabilities and workforce.
Sources: Lion Air Public Relations
Photo Credit: Batam Aero Engine
MRO & Manufacturing
2026 GA Parts Survey: Supply Chain Pressures on Aging Fleet
TBX survey finds 66% of GA maintenance pros expect parts availability to worsen as the piston fleet averages 53 years old.

General aviation maintenance professionals are spending more time hunting for parts and technical data than managing costs, as supply chain friction threatens the operational viability of an aging piston aircraft fleet.
In a press release issued on August 23, 2026, TBX, operating as Airworthy.com, published the findings of its 2026 General Aviation Parts Survey. The accompanying summary report, titled “The Great Parts Squeeze,” details the mounting pressures on maintenance shops tasked with servicing a certified general aviation (GA) piston fleet that now averages 53 years of age.
Supply chain friction and industry sentiment
The survey data indicates widespread pessimism regarding the near-term outlook for component availability. According to the report, 66% of surveyed industry professionals expect the aviation parts supply environment to worsen in the near future. Dissatisfaction is prevalent across multiple metrics, with 72% of respondents reporting frustration with parts pricing and 59% expressing dissatisfaction with current lead times.
Despite the high concern over pricing, the report highlights that the sheer time required to source components and access Illustrated Parts Catalogs (IPCs) has become the primary operational bottleneck for maintenance providers.
“Maintenance shops are spending too much time searching for parts, finding part numbers, waiting on backorders, and sourcing alternatives,” said Jon McLaughlin, CEO of TBX.
McLaughlin added that this administrative burden includes the time spent explaining limited options, or the complete lack thereof, to customers waiting for their aircraft to return to service.
Strategies for an aging piston fleet
With the average certified GA piston aircraft now over half a century old, the industry faces compounding challenges in keeping legacy airframes airworthy. The TBX report suggests that maintaining this fleet will require broader acceptance and availability of alternative components, including Parts Manufacturer Approval (PMA) items and serviceable used parts, alongside traditional Original Equipment Manufacturer (OEMs) supplies.
“As the GA fleet continues to age, improving parts availability, expanding access to technical data, and giving maintainers more options will be critical to keeping these aircraft flying,” McLaughlin stated in the release.
The company intends for the survey data to serve as a baseline for manufacturers and suppliers to address these bottlenecks. McLaughlin noted that the friction points identified by maintenance professionals require a coordinated response, stating that the issue cannot be solved by any single segment of the industry alone.
AirPro News analysis
The findings in the TBX report quantify a reality we hear frequently from general aviation maintenance providers. As the legacy piston fleet ages past the 50-year mark, the original supply-chains that supported these aircraft have often consolidated, pivoted to turbine markets, or ceased operations entirely. The high dissatisfaction with lead times points to a structural gap in the market. While PMA manufacturers have stepped in to produce high-demand replacement parts, the long tail of low-volume, specialized components remains a significant vulnerability for GA operators. If supply chain friction continues to outpace solutions, we may see an increase in aircraft grounded not for lack of funds, but for lack of basic hardware and approved technical data.
Sources: TBX via PR Newswire
Photo Credit: Stock Image
MRO & Manufacturing
Pem-Air Selects Ramco Aviation Software for Engine MRO Growth
Pem-Air adopts Ramco Aviation Software to manage GE90, Trent 700, and CFM LEAP engine MRO operations with AI-driven workflows.

Florida-based engine maintenance provider Pem-Air has selected Ramco Aviation Software to manage its expanding maintenance, repair, and overhaul (MRO) operations. The transition to the digital platform, announced on August 19, 2026, is designed to support the company’s growth into larger and next-generation engine platforms, including the GE90, Trent 700, and CFM LEAP.
In a press release issued by Ramco Systems, the software provider detailed that the integration will connect every stage of a shop visit into a single system. The move aims to reduce turnaround times and facilitate paperless operations for Pem-Air, which holds certifications from both the Federal Aviation Administration (FAA) and the European Union Aviation Safety Agency (EASA).
AI integration and technical workflows
The Ramco platform incorporates artificial intelligence capabilities intended to streamline technical workflows on the shop floor. A key feature is the Service Bulletin Agent, which extracts data from unstructured technical documents, such as Service Bulletins (SB) and Airworthiness Directives (AD), to automatically generate Engineering Orders (EO).
The software also utilizes generative AI assistants to review reports and monitor real-time operational status. To assist technicians, the system recommends corrective actions for maintenance discrepancies based on historical resolution data. Ramco states this feature is designed to help standardize decision-making and resolve mechanical issues more efficiently.
Supporting engine portfolio expansion
Pem-Air has been actively growing its engine portfolio to include larger widebody powerplants and next-generation narrowbody engines. The adoption of Ramco’s Software is positioned as a technological foundation to manage the increased complexity associated with these newer platforms.
“As we scale our engine MRO capabilities, we needed a platform that could keep pace with that growth. Ramco stood out in our evaluation for its end-to-end lifecycle coverage, deep engine MRO expertise, and strong credibility in the U.S. market. We built our name on quality and reliability, and we are confident that Ramco Aviation Software will enable us to continue exceeding what our customers expect from every repair.”
The quote was provided by Virgil Pizer, Chief Executive Officer of Pem-Air. Manoj Kumar Singh, Chief Customer Officer for Aviation, Aerospace & Defense at Ramco Systems, noted that the software was built to meet evolving segment demands, with AI positioned at the center of efforts to reduce customer turnaround times.
AirPro News analysis
We observe that the transition to integrated, AI-supported software platforms is becoming a baseline requirement for independent MRO providers scaling up to handle next-generation engines like the CFM LEAP. As engine complexity increases and technical documentation grows more voluminous, the ability to automate the translation of Airworthiness Directives into actionable Engineering Orders provides a distinct competitive advantage. For facilities like Pem-Air, reducing administrative overhead during shop visits is critical to maintaining throughput and minimizing turnaround times in a highly constrained global engine maintenance market.
Sources: Ramco Systems
Photo Credit: Ramco Systems
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