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Daher Wins 2026 JEC Award for Thermoplastic Wing Rib Innovation

Daher received the 2026 JEC Innovation Award for developing a thermoplastic wing rib that reduces weight, cost, and production time in aerospace manufacturing.

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This article is based on an official press release from Daher.

Daher Wins 2026 JEC Innovation Award for Thermoplastic Wing Rib

On January 12, 2026, the French industrial conglomerate Daher was announced as the winner of the prestigious 2026 JEC Composites Innovation Award in the “Aerospace – Parts” category. The award recognizes the company’s development of a “Highly Loaded Thermoplastic Wing Rib,” a critical structural component designed to meet the rigorous demands of future single-aisle Commercial-Aircraft programs.

According to the company’s announcement, this innovation represents a significant leap forward in the application of thermoplastic composites. While previous applications were often limited to thinner, secondary parts, this project demonstrates the viability of thermoplastics for thick, primary aerostructures that must withstand heavy mechanical loads.

Breaking Boundaries in Composite Manufacturing

The award-winning component is a structural breakthrough for the aerospace industry. Traditionally, primary structures like wing ribs, which maintain the aerodynamic shape of the wing and transfer loads between the skin and spars, have been manufactured using aluminum or thermoset composites that require lengthy autoclave curing cycles.

Daher’s new rib is a thick laminate structure consisting of up to 64 plies, reaching a thickness of approximately 12mm. By successfully manufacturing a part of this density and complexity using thermoplastics, Daher has proven that the material can replace metal in the most demanding areas of an airframe.

Collaborative Development

The project was executed through a strategic consortium involving several key European partners, each contributing specialized expertise to the Manufacturing chain:

  • Victrex (UK): Supplied the specific material, a Carbon Fiber Reinforced Thermoplastic (CFRTP) using LMPAEK (Low Melt Polyaryletherketone) unidirectional tape.
  • LIST (Luxembourg): Developed a novel Infrared (IR) welding process to assemble the rib.
  • CETIM (France): Designed the mechanical test bench to validate the component under flight-certification loads.
  • AniForm (Netherlands): Provided advanced simulation Software to predict distortion and ensure “first-time-right” manufacturing.

Technical Innovations and Process Efficiency

The success of the “Highly Loaded Thermoplastic Wing Rib” relies on the integration of two patented processes that streamline production and eliminate traditional manufacturing bottlenecks.

First, the rib utilizes Direct Stamping®, a Daher-patented process. According to the press release, this technique eliminates the intermediate “consolidation” step typically required between layering fibers (layup) and the stamping phase. By removing this step, the production cycle is significantly shortened, and energy consumption is reduced.

Second, the assembly utilizes Infrared (IR) Welding, a patent held by the Luxembourg Institute of Science and Technology (LIST). Instead of using heavy metal rivets or bolts to assemble the rib’s T-shaped profile, the partners used IR welding to create a continuous, integrated composite structure. This approach eliminates the weight of fasteners and improves the overall integrity of the part.

“This JEC Award rewards our commitment to advancing composite technologies for aeronautics. We believe in it: by combining innovative materials and advanced processes, we demonstrate that it is possible to combine performance, competitiveness, and reduction of the carbon footprint.”

, Dominique Bailly, R&D Director at Daher

Performance Metrics and Environmental Impact

The shift to thermoplastics and the elimination of fasteners has yielded quantifiable performance improvements. Data provided by Daher highlights the following metrics for the new wing rib compared to traditional aluminum or bolted metal assemblies:

  • Weight Reduction: The component is 22% lighter than its aluminum equivalent.
  • Cost Efficiency: Assembly costs are reduced by 15% compared to bolted metal solutions.
  • Production Speed: The overall production cycle time is reduced by 25%.
  • Sustainability: The technology saves an estimated 12.5 tons of CO₂ per rib over the lifecycle of a single-aisle aircraft.

AirPro News Analysis

The significance of this award extends beyond a single component; it addresses the “holy grail” of next-generation aircraft manufacturing: rate. As Airbus and Boeing look toward successors for the A320 and 737 families, they face the requirement of producing wings at unprecedented rates, potentially 75 to 100 aircraft per month.

Traditional thermoset composites, while light, are chemically slow to cure, creating a bottleneck in the factory. Thermoplastics, which can be stamped, melted, and welded in minutes, are widely viewed as the necessary enabler for these high-rate programs. By demonstrating that thermoplastics can handle the structural loads of a primary wing rib, Daher is positioning itself as a critical supplier for the “Wing of Tomorrow.” Furthermore, the use of induction welding (seen in their 2025 Torsion Box project) and now IR welding suggests Daher is building a diverse toolkit of joining technologies to eliminate rivets entirely from future airframes.

Frequently Asked Questions

What is LMPAEK?
LMPAEK stands for Low Melt Polyaryletherketone. It is a high-performance thermoplastic polymer that offers high heat resistance and mechanical strength but can be processed at lower temperatures than traditional PEEK, making it faster and more energy-efficient to manufacture.
Why is Infrared (IR) welding important?
IR welding allows for the assembly of composite parts without mechanical fasteners like rivets or bolts. This reduces the overall weight of the aircraft and eliminates the labor-intensive process of drilling thousands of holes, which speeds up production.
What is the primary advantage of thermoplastics over thermosets?
Unlike thermosets, which undergo a permanent chemical change during curing and cannot be reshaped, thermoplastics can be melted and reshaped multiple times. This makes them recyclable and allows for much faster manufacturing cycles (minutes vs. hours).

Sources: Daher

Photo Credit: Daher

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AkzoNobel Launches Iris CMX Drone for Aircraft Coating Inspections

AkzoNobel introduces the Iris CMX drone with advanced sensors to improve aircraft coating inspections and enable predictive maintenance.

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This article is based on an official press release from AkzoNobel Aerospace Coatings.

AkzoNobel Unveils Iris CMX Drone for Automated Aircraft Coating Inspections

AkzoNobel Aerospace Coatings has announced the latest evolution of its Aerofleet Coatings Management service, introducing a new drone-enabled inspection tool designed to optimize aircraft maintenance. The new drone, named the Iris CMX (Coatings Management eXpert), was developed in partnership with French automated inspection specialist Donecle.

According to the official press release, the Iris CMX aims to transition airlines away from traditional time- or usage-based repainting schedules toward a data-driven, predictive maintenance model. By utilizing advanced sensor technology, the system provides operators with precise, quantitative insights into the health of their fleet’s exterior coatings, ultimately aiming to reduce costs and increase aircraft availability.

The Technology Behind Iris CMX

A 3-in-1 Sensor Approach

The core innovation of the Iris CMX lies in its 3-in-1 contact-based sensor. AkzoNobel states that this sensor directly measures coating performance by capturing quantitative data on dry film thickness, color data, and gloss measurements. This targeted, high-precision measurement joins two other core data inputs within the Aerofleet system to provide a comprehensive view of coating health.

The complete data profile now includes flight and environmental data (such as route profiles, UV exposure, and humidity), full-surface visual analysis conducted by the existing Iris GVI drone, and the new targeted measurements from the Iris CMX. According to the company, a trained team can operate both the Iris GVI and the Iris CMX simultaneously, one on each side of the aircraft. This dual-drone operation allows for a complete inspection of a narrowbody aircraft in approximately 30 minutes.

“Aerofleet Coatings Management has always been about giving airlines greater confidence in when and why they maintain or repaint their aircraft. From the outset, we had a clear roadmap to enhance the service with more advanced measurement capabilities. The addition of the Iris CMX brings precise, consistent measurement into the process to strengthen the data that underpins our predictive models. It also allows us to support expert assessment with more objective, consistent and repeatable inspections, while improving the speed and efficiency of the inspection process.”

, Michael Green, Segment Business Services Manager at AkzoNobel Aerospace Coatings

Industry Implications and Sustainability

Moving Beyond Fixed Schedules

Historically, the aviation industry has relied on fixed schedules for aircraft repainting. Industry research notes that commercial aircraft are typically taken out of service to be repainted every six to seven years, regardless of the actual condition of the paint. This practice often results in planes being repainted while their existing coatings still possess viable life, leading to unnecessary downtime, high maintenance costs, and excess environmental waste.

AkzoNobel notes that the Aerofleet service, which initially launched in March 2023, is ideally suited for fleets of 100 aircraft or more. By feeding drone-collected data into a central database, airlines can build a continuously evolving picture of fleet health over time. Furthermore, the press release highlights that the Iris CMX can be utilized for quality control during Original Equipment Manufacturer (OEM) production and Maintenance, Repair, and Overhaul (MRO) processes. By ensuring coatings meet specifications from the outset, facilities can reduce the likelihood of costly rework and unnecessary application.

Strategic Context and MRO Americas 2026

Showcasing at a Milestone Event

AkzoNobel will officially showcase the Iris CMX at the MRO Americas 2026 conference, scheduled for April 21–23 at the Orange County Convention Center in Orlando, Florida. Industry research indicates that this year marks the 30th anniversary of the event, which is expected to draw over 17,000 attendees and feature more than 1,000 exhibitors, providing a major platform for the new technology.

AirPro News analysis

We view the launch of the Iris CMX as a direct realization of AkzoNobel’s strategic investments over the past few years. In October 2023, AkzoNobel acquired a minority stake in Donecle, serving as a primary contributor in a €5.6 million funding round. Donecle, founded in 2015, has specialized in automated drone inspections, and this financial backing was explicitly targeted at integrating their machine-learning technology into the Aerofleet service.

The transition from manual, subjective visual inspections to automated, quantitative data collection represents a significant leap for airline operational efficiency. Furthermore, the sustainability angle is highly relevant in today’s regulatory environment. The aviation sector faces mounting pressure to reduce its environmental footprint. By extending the lifespan of aircraft coatings, potentially by up to a year, as targeted during Aerofleet’s initial 2023 launch, airlines can significantly reduce the consumption of chemical coatings and the energy-intensive processes required to strip and repaint airframes.

Frequently Asked Questions

What is the Iris CMX?

The Iris CMX (Coatings Management eXpert) is a drone developed by AkzoNobel and Donecle. It is equipped with a 3-in-1 contact-based sensor designed to measure aircraft coating thickness, color, and gloss.

How long does a drone inspection take?

According to AkzoNobel, a trained team operating both the visual Iris GVI drone and the measurement-focused Iris CMX drone simultaneously can complete a full inspection of a narrowbody aircraft in approximately 30 minutes.

Who is the target market for this service?

The Aerofleet Coatings Management service is optimized for large airline operators managing fleets of 100 aircraft or more, as well as OEM and MRO facilities requiring strict quality control during the painting process.


Sources:
AkzoNobel Aerospace Coatings Press Release (April 13, 2026)

Photo Credit: AkzoNobel

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GKN Aerospace and USAF Launch $8.4M Additive Manufacturing Program

GKN Aerospace and the US Air Force Research Lab launch TITAN-AM to advance 3D printing of large titanium aerospace structures using LMD-w technology.

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This article is based on an official press release from GKN Aerospace.

On April 13, 2026, GKN Aerospace and the U.S. Air Force Research Laboratory (AFRL) announced the launch of a collaborative $8.4 million manufacturing initiative. The program, officially named TITAN-AM (Titanium Industrialization and Technology Advancement for Near-net Additive Manufacturing), is designed to industrialize and advance 3D printing technologies for large-scale aerospace structures.

According to the official press release, the partnership will focus heavily on Laser Metal Deposition with Wire (LMD-w) technology. By shifting away from traditional subtractive manufacturing methods, the initiative aims to make the production of next-generation titanium aerostructures faster, more sustainable, and highly efficient.

The TITAN-AM program will be executed at GKN Aerospace’s Global Technology Centre located in Fort Worth, Texas. We understand from the announcement that the project is expected to yield significant advancements for both commercial aviation and domestic defense supply chains by proving the viability of additively manufactured titanium components in operational environments.

The TITAN-AM Program and LMD-w Technology

The core of the $8.4 million TITAN-AM investment centers on maturing Laser Metal Deposition with Wire (LMD-w). As detailed in the program’s background materials, LMD-w is a directed energy deposition (DED) process that utilizes a high-powered laser to melt a continuously fed titanium wire, building complex structures layer by layer.

Titanium is a highly sought-after material in the aerospace sector due to its exceptional strength-to-weight ratio and resistance to corrosion. However, traditional manufacturing requires machining parts from massive titanium blocks. According to industry data cited in the announcement, conventional subtractive manufacturing can result in a “Buy-to-Fly” ratio of up to 95 percent, meaning that up to 95 percent of the raw titanium is machined away as scrap waste. LMD-w technology drastically reduces this material waste while simultaneously shortening production lead times.

The TITAN-AM program aims to accelerate the readiness of LMD-w technology and demonstrate its value on operational titanium structural components for both defense and commercial aerospace platforms, according to the GKN Aerospace announcement.

Five Critical Focus Areas

To successfully qualify LMD-w for rigorous aerospace structural applications, the press release outlines five specific focus areas for the TITAN-AM program:

  • Industrialization: Scaling the LMD-w processes to accommodate large-scale titanium aerostructure components.
  • Material Datasets: Developing comprehensive and robust titanium material datasets to guarantee structural performance, safety, and long-term reliability.
  • Advanced Simulation: Improving digital simulation capabilities to optimize structural designs and accurately predict manufacturing outcomes before physical printing begins.
  • Inspection Techniques: Pioneering Non-Destructive Inspection (NDI) methods specifically tailored for the unique properties of additive manufacturing processes.
  • Practical Demonstration: Validating the technology by physically manufacturing and rigorously testing selected aerospace structural components.

Leveraging Fort Worth’s “Cell 3” Infrastructure

The execution of the TITAN-AM program relies heavily on existing infrastructure at GKN Aerospace’s Fort Worth facility. The company will leverage its massive “Cell 3” additive manufacturing system, which was officially commissioned in June 2023.

According to the provided background data, Cell 3 is recognized as the world’s largest known laser-directed energy deposition additive manufacturing cell. The system is equipped with a 20-kilowatt laser, features up to 10 axes of motion, and operates within a massive inert environment. This setup is capable of printing titanium components up to 5 meters (over 16 feet) in length, making it uniquely suited for the large-scale goals of the AFRL partnership.

Partner Backgrounds and Expertise

Both partners bring decades of specialized experience to the TITAN-AM initiative. GKN Aerospace noted in its release that it possesses over 20 years of experience in additive technologies. The company is already utilizing 3D printing in serial production for commercial-aircraft; for instance, GKN produces the additively manufactured fan case mount ring for the Pratt & Whitney GTF (Geared Turbofan) engine family, which currently operates on the Airbus A220 and Embraer E195-E2.

The U.S. Air Force Research Laboratory (AFRL) has been researching fusion-based additive manufacturing for aerospace alloys since the late 1990s. The military’s ongoing investment in this sector is driven by strategic imperatives: maintaining and modernizing legacy weapon systems, reducing reliance on foreign-sourced raw materials, and fortifying the domestic defense industrial base.

AirPro News analysis

At AirPro News, we view the TITAN-AM initiative as a critical step in bridging the aerospace industry’s “Valley of Death”, the notoriously difficult regulatory and financial transition from successful prototype to certified, flight-ready hardware. By explicitly focusing on the creation of robust material datasets and specialized non-destructive inspection (NDI) techniques, GKN and the AFRL are directly addressing the primary hurdles to Federal Aviation Administration (FAA) and Department of Defense (DoD) certification.

Furthermore, the broader supply chain implications cannot be overstated. The U.S. defense sector has faced persistent bottlenecks in traditional heavy forging and casting. By transitioning to near-net additive manufacturing, the industry can onshore critical manufacturing capabilities, allowing the U.S. to build large-scale aircraft components locally and on-demand. Coupled with the massive reduction in raw titanium waste, this shift represents a significant leap forward for both supply chain resilience and aerospace sustainability.

Frequently Asked Questions (FAQ)

What is the TITAN-AM program?
TITAN-AM (Titanium Industrialization and Technology Advancement for Near-net Additive Manufacturing) is an $8.4 million collaborative program between GKN Aerospace and the U.S. Air Force Research Laboratory (AFRL) to advance 3D printing for large titanium aircraft structures.

What is LMD-w technology?
Laser Metal Deposition with Wire (LMD-w) is a 3D printing process that uses a high-powered laser to melt a continuously fed metal wire, building up a component layer by layer. It significantly reduces material waste compared to traditional machining.

Where will the manufacturing take place?
The program will be executed at GKN Aerospace’s Global Technology Centre in Fort Worth, Texas, utilizing their massive “Cell 3” additive manufacturing system.

Sources: GKN Aerospace

Photo Credit: GKN Aerospace

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MRO & Manufacturing

Alaris Aerospace Centralizes US Warehousing in Jupiter Florida

Alaris Aerospace consolidates four U.S. warehouses into a centralized Global Fulfillment Center in Jupiter, Florida to improve operations and inventory management.

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This article is based on an official press release from Alaris Aerospace Systems LLC.

On April 13, 2026, Alaris Aerospace Systems LLC, a prominent distributor of aftermarket aircraft parts and aviation asset management firm, announced a major restructuring of its domestic logistics network. According to the company’s official press release, Alaris is consolidating its four United States-based warehouse facilities into a single, centralized Global Fulfillment Center located in Jupiter, Florida.

The strategic move is designed to streamline operations, improve inventory management, and bolster supply-chain resilience to meet growing demands across both the commercial and defense aviation markets. By centralizing its domestic footprint, the company aims to reduce the logistical complexities associated with managing multiple distribution nodes.

To ensure uninterrupted service to its global client base, Alaris Aerospace stated that the transition will be executed in carefully managed phases. The company has developed a comprehensive operational plan that includes inventory transfers, system cutovers, and direct coordination with logistics partners, carriers, and customers.

Strategic Consolidation and Operational Goals

Centralizing the U.S. Footprint

The new purpose-built facility, located at 15971 Corporate Circle in Jupiter, Florida, will serve as the primary domestic hub for the company’s aftermarket parts distribution. According to the press release, merging the four existing U.S. locations into this single center is expected to enhance inventory accuracy, speed up order processing, and optimize overall distribution workflows.

Company leadership emphasized that the consolidation is a necessary step to support long-term growth and maintain high service standards in an increasingly demanding aviation market.

“Consolidating our domestic warehousing into one purpose-built fulfillment center is a major step forward for Alaris Aerospace,” said Bikram Jaswal, Chief Executive Officer of Alaris Aerospace Systems LLC, in the official announcement. “This change enables faster order processing, improved inventory accuracy, and a more consistent customer experience, while positioning us to scale as demand grows across commercial and defense markets.”

Phased Execution and Global Footprint

Managing the Transition

Large-scale logistical consolidations often present integration risks, such as aligning disparate systems and maintaining service quality during the physical movement of assets. To mitigate these risks, Alaris Aerospace is employing a phased migration strategy. The company noted that it is actively coordinating with its partners to minimize any potential supply chain disruptions during the move.

“The phased approach allows us to migrate inventory and workflows carefully while maintaining the high service levels our customers expect,” stated Ravinder Rathore, Chief Operating Officer. “We’re investing in people, systems, and processes to make this a net improvement for every partner we serve.”

Company Background and Scale

Founded in 2009, Alaris Aerospace Systems holds an Aviation Suppliers Association (ASA-100) accreditation and specializes in acquiring end-of-life commercial and regional aircraft. Industry data indicates the company performs approximately 10 to 12 aircraft teardowns annually, harvesting and refurbishing parts from Airbus, Boeing, Embraer, and ATR fleets. Alaris currently serves over 300 Airlines and Maintenance, Repair, and Overhaul (MRO) customers worldwide. In addition to its newly consolidated U.S. presence, the company maintains international sales offices and facilities in Dubai, United Arab Emirates; Kuala Lumpur, Malaysia; and Antwerp, Belgium.

Industry Context and Market Pressures

AirPro News analysis

Following years of global supply chain volatility, the aviation aftermarket sector has increasingly prioritized operational resilience. Centralizing warehousing operations is a recognized strategic method to gain tighter control over inventory and logistics, thereby reducing the variables that can lead to shipping delays and fulfillment errors. For Alaris Aerospace, this consolidation aligns with broader industry trends favoring streamlined, highly visible supply chains over fragmented regional networks.

However, the move is not without external challenges. The consolidation occurs amid broader labor constraints within the aviation sector. A recent case study by the Florida Chamber Foundation highlighted workforce shortages that could impact Florida’s aviation industry. As Alaris expands its operations at the new Jupiter facility, navigating these regional labor market constraints to recruit and retain skilled talent will likely be a critical factor in the center’s long-term success. Furthermore, competitors in the aftermarket parts sector may attempt to capture market share if any service disruptions occur during the company’s migration period, underscoring the importance of the phased execution strategy outlined by the company’s leadership.

Frequently Asked Questions

Where is the new Alaris Aerospace Global Fulfillment Center located?

The new centralized facility is located at 15971 Corporate Circle, Jupiter, Florida.

How many warehouses is Alaris Aerospace consolidating?

According to the company’s press release, Alaris is merging four of its existing U.S. warehouse locations into the single Jupiter facility.

Will the consolidation cause delays in parts fulfillment?

Alaris Aerospace has stated that the transition is being executed in phases, with a detailed operational plan designed to minimize disruption and ensure uninterrupted service to its customers.

Sources

Photo Credit: Alaris Aerospace Systems

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