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Daher Wins 2026 JEC Award for Thermoplastic Wing Rib Innovation

Daher received the 2026 JEC Innovation Award for developing a thermoplastic wing rib that reduces weight, cost, and production time in aerospace manufacturing.

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This article is based on an official press release from Daher.

Daher Wins 2026 JEC Innovation Award for Thermoplastic Wing Rib

On January 12, 2026, the French industrial conglomerate Daher was announced as the winner of the prestigious 2026 JEC Composites Innovation Award in the “Aerospace – Parts” category. The award recognizes the company’s development of a “Highly Loaded Thermoplastic Wing Rib,” a critical structural component designed to meet the rigorous demands of future single-aisle Commercial-Aircraft programs.

According to the company’s announcement, this innovation represents a significant leap forward in the application of thermoplastic composites. While previous applications were often limited to thinner, secondary parts, this project demonstrates the viability of thermoplastics for thick, primary aerostructures that must withstand heavy mechanical loads.

Breaking Boundaries in Composite Manufacturing

The award-winning component is a structural breakthrough for the aerospace industry. Traditionally, primary structures like wing ribs, which maintain the aerodynamic shape of the wing and transfer loads between the skin and spars, have been manufactured using aluminum or thermoset composites that require lengthy autoclave curing cycles.

Daher’s new rib is a thick laminate structure consisting of up to 64 plies, reaching a thickness of approximately 12mm. By successfully manufacturing a part of this density and complexity using thermoplastics, Daher has proven that the material can replace metal in the most demanding areas of an airframe.

Collaborative Development

The project was executed through a strategic consortium involving several key European partners, each contributing specialized expertise to the Manufacturing chain:

  • Victrex (UK): Supplied the specific material, a Carbon Fiber Reinforced Thermoplastic (CFRTP) using LMPAEK (Low Melt Polyaryletherketone) unidirectional tape.
  • LIST (Luxembourg): Developed a novel Infrared (IR) welding process to assemble the rib.
  • CETIM (France): Designed the mechanical test bench to validate the component under flight-certification loads.
  • AniForm (Netherlands): Provided advanced simulation Software to predict distortion and ensure “first-time-right” manufacturing.

Technical Innovations and Process Efficiency

The success of the “Highly Loaded Thermoplastic Wing Rib” relies on the integration of two patented processes that streamline production and eliminate traditional manufacturing bottlenecks.

First, the rib utilizes Direct Stamping®, a Daher-patented process. According to the press release, this technique eliminates the intermediate “consolidation” step typically required between layering fibers (layup) and the stamping phase. By removing this step, the production cycle is significantly shortened, and energy consumption is reduced.

Second, the assembly utilizes Infrared (IR) Welding, a patent held by the Luxembourg Institute of Science and Technology (LIST). Instead of using heavy metal rivets or bolts to assemble the rib’s T-shaped profile, the partners used IR welding to create a continuous, integrated composite structure. This approach eliminates the weight of fasteners and improves the overall integrity of the part.

“This JEC Award rewards our commitment to advancing composite technologies for aeronautics. We believe in it: by combining innovative materials and advanced processes, we demonstrate that it is possible to combine performance, competitiveness, and reduction of the carbon footprint.”

, Dominique Bailly, R&D Director at Daher

Performance Metrics and Environmental Impact

The shift to thermoplastics and the elimination of fasteners has yielded quantifiable performance improvements. Data provided by Daher highlights the following metrics for the new wing rib compared to traditional aluminum or bolted metal assemblies:

  • Weight Reduction: The component is 22% lighter than its aluminum equivalent.
  • Cost Efficiency: Assembly costs are reduced by 15% compared to bolted metal solutions.
  • Production Speed: The overall production cycle time is reduced by 25%.
  • Sustainability: The technology saves an estimated 12.5 tons of CO₂ per rib over the lifecycle of a single-aisle aircraft.

AirPro News Analysis

The significance of this award extends beyond a single component; it addresses the “holy grail” of next-generation aircraft manufacturing: rate. As Airbus and Boeing look toward successors for the A320 and 737 families, they face the requirement of producing wings at unprecedented rates, potentially 75 to 100 aircraft per month.

Traditional thermoset composites, while light, are chemically slow to cure, creating a bottleneck in the factory. Thermoplastics, which can be stamped, melted, and welded in minutes, are widely viewed as the necessary enabler for these high-rate programs. By demonstrating that thermoplastics can handle the structural loads of a primary wing rib, Daher is positioning itself as a critical supplier for the “Wing of Tomorrow.” Furthermore, the use of induction welding (seen in their 2025 Torsion Box project) and now IR welding suggests Daher is building a diverse toolkit of joining technologies to eliminate rivets entirely from future airframes.

Frequently Asked Questions

What is LMPAEK?
LMPAEK stands for Low Melt Polyaryletherketone. It is a high-performance thermoplastic polymer that offers high heat resistance and mechanical strength but can be processed at lower temperatures than traditional PEEK, making it faster and more energy-efficient to manufacture.
Why is Infrared (IR) welding important?
IR welding allows for the assembly of composite parts without mechanical fasteners like rivets or bolts. This reduces the overall weight of the aircraft and eliminates the labor-intensive process of drilling thousands of holes, which speeds up production.
What is the primary advantage of thermoplastics over thermosets?
Unlike thermosets, which undergo a permanent chemical change during curing and cannot be reshaped, thermoplastics can be melted and reshaped multiple times. This makes them recyclable and allows for much faster manufacturing cycles (minutes vs. hours).

Sources: Daher

Photo Credit: Daher

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GDHF Secures EUR 125 Million for Airbus and Leonardo Fleet

GD Helicopter Finance closes a EUR 125M+ facility with Helaba, BayernLB, and Bpifrance for new H160, H175, and AW189 deliveries.

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GDHF Secures EUR 125 Million for Airbus and Leonardo Fleet

GD Helicopter Finance (GDHF) has secured a finance agreement exceeding €125 million with a consortium of European financial institutions to fund the acquisition of factory-new Airbus H160 and H175 helicopters.

The transaction provides substantial capital backing for the Dublin-based lessor to continue its aggressive fleet expansion. In a press release issued on October 1, 2026, GDHF confirmed the facility is supported by Helaba Landesbank Hessen-Thüringen (Helaba), Bayerische Landesbank (BayernLB), and Bpifrance Assurance Export.

Capitalizing the Airbus order book

The newly announced €125 million facility is specifically earmarked for Airbus products scheduled for delivery throughout 2026 and 2027. GDHF has already drawn on the new finance facility, utilizing it in September 2026 to complete the purchase of an initial Airbus H160.

Legal counsel for the transaction included Watson Farley & Williams and Norton Rose Fulbright.

Michael York, Chief Executive Officer of GDHF, stated that the partnership with the European banking consortium enables the company to execute its delivery pipeline.

“The loan will further enhance GDHF’s ability to regularly purchase factory new, cost-effective, multi-mission helicopters that meet or exceed the needs of our global customer base. GDHF sees this finance agreement as a strong endorsement of the strength of the helicopter industry and a validation of GDHF’s growth and maturity as a trusted provider of new technology helicopter solutions for the global market.”

The lenders involved are established players in European asset and infrastructure financing. Jörg Schirrmacher, Head of Project Finance International and Asset Finance at Helaba, described the transaction as an important step in building out the bank’s helicopter finance franchise. Oliver Geldner, Head of Sector Aviation & Space at BayernLB, echoed the sentiment, noting the deal marks another milestone in expanding BayernLB’s own helicopter finance platform.

Parallel financing for Leonardo AW189 deliveries

Beyond the Airbus facility, the October 1 announcement outlined further financial commitments from the German banking partners. Helaba and BayernLB have committed to financing multiple new Leonardo AW189 helicopters for GDHF.

These AW189 aircraft are scheduled for delivery in 2027. This aligns with a framework agreement GDHF signed with Leonardo in November 2024, which covered the supply of 10 AW189 offshore helicopters with deliveries planned between 2027 and 2029.

Rapid expansion in the offshore leasing sector

Founded in Dublin in 2024, GDHF entered the helicopter leasing market with a massive initial order book. The company launched with commitments for 50 Airbus H160s and subsequently secured a contract in April 2024 for up to 20 Airbus H175 helicopters, comprising 10 firm orders and 10 options.

The lessor has focused heavily on new-technology, multi-mission helicopters in the medium and super-medium classes. These aircraft are currently seeing high demand from the offshore oil and gas sector, wind energy operators, and search and rescue (SAR) providers looking to replace older generation rotorcraft with more efficient airframes.

GDHF has already begun placing its aircraft with major global operators. In March 2025, the company delivered two Leonardo AW189 helicopters on lease to Omni Helicopters International Group (OHI) for operations in Latin America.

In early 2026, GDHF made an unconventional strategic move for a leasing company by moving to acquire the Belgian helicopter operator NHV Group, vertically integrating its leasing portfolio with an established offshore and SAR operator.

AirPro News analysis

Securing over €125 million from established aviation lenders like Helaba and BayernLB signals strong institutional confidence in both GDHF’s business model and the broader offshore rotorcraft market. The helicopter leasing sector is currently experiencing a capacity crunch, driven by a resurgence in offshore energy exploration and the pressing need to retire legacy airframes. By locking in financing for its near-term Airbus and Leonardo deliveries, GDHF ensures it can execute on its substantial order book without liquidity bottlenecks.

The willingness of export credit agencies like Bpifrance to participate underscores the strategic importance of these manufacturing programs to the European aerospace sector. Furthermore, the participation of major commercial banks indicates a maturing of the helicopter leasing market, which has historically relied on a smaller pool of specialized lenders compared to fixed-wing commercial aviation.

Photo Credit: GD Helicopter Finance

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Barnes Aerospace Acquires ATL Turbine Services in Scotland

Barnes Aerospace acquires Dundee-based ATL Turbine Services, establishing its first European component repair and overhaul facility.

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Barnes Aerospace Acquires ATL Turbine Services in Scotland

Barnes Aerospace has acquired Dundee, Scotland-based ATL Turbine Services Ltd., establishing the Connecticut-headquartered manufacturer’s first dedicated component repair and overhaul facility in Europe. The transaction, announced on October 1, 2026, integrates a specialized hot-section gas turbine repair operation into Barnes Aerospace’s expanding global aftermarket network.

In a press release detailing the acquisition, Barnes Aerospace indicated the purchase is designed to position full lifecycle component solutions closer to its European customer base. The acquisition capitalizes on robust aerospace demand trends and the industry’s increasing requirement for high-performance component maintenance, repair, and overhaul services.

Integrating specialized turbine repair capabilities

ATL Turbine Services brings over 30 years of experience in the refurbishment and repair of hot-section gas turbine components. The Scottish firm, which employs 83 people, provides component assessment, engineering, repair, and advanced technology coatings. Its customer base spans the civil aerospace, defense aerospace, marine, and industrial markets.

Barnes Aerospace Chief Executive Officer Mike J. Mosley stated the acquisition is a central element of the company’s regional growth strategy. Establishing a Component Repair and Overhaul (CRO) presence in Europe allows the company to better support customers in the regions where they operate.

“ATL Turbine Services brings specialized repair capabilities, technical expertise, and an established presence in a strategically important market. Together, we will be better positioned to solve complex turbine engine challenges and provide responsive aftermarket solutions to customers in Europe and around the world.”

Prior to the acquisition, ATL Turbine Services had been actively expanding its own technical capabilities to handle more complex engine components. On November 7, 2025, the company invested in an Oerlikon Surface Two thermal spray system. This equipment was specifically designed to support the processing of medium-to-large turbine parts, adding advanced coating capabilities that now become part of the Barnes Aerospace portfolio.

Post-acquisition restructuring and global expansion

The purchase of ATL Turbine Services is the latest in a rapid series of structural and strategic moves for Barnes Aerospace following a major corporate transition. On October 7, 2024, Apollo Global Management announced the acquisition of the company’s former parent organization, Barnes Group Inc. That $3.6 billion transaction was completed on January 27, 2025.

Following the Apollo Global Management acquisition, Barnes Group Inc. was separated into two distinct, independent companies on October 22, 2025: Barnes Aerospace and The Industrial Solutions Group. Michael Mosley was subsequently appointed as Chief Executive Officer of the standalone Barnes Aerospace business on January 23, 2026.

Operating as an independent entity, Barnes Aerospace has aggressively pursued geographic and capability expansion in the CRO sector. On August 20, 2026, the company acquired Jet AirWerks LLC, a Kansas-based provider of inspection, repair, overhaul, and disassembly services for commercial aeroengine components. That acquisition was designed to expand the company’s North American capabilities.

The following month, on September 22, 2026, Barnes Aerospace signed a Memorandum of Understanding (MOU) with the Singapore Economic Development Board (EDB). The agreement outlines plans to explore the expansion of manufacturing, aftermarket component repair, and engineering capabilities in the Asia-Pacific region.

AirPro News analysis

We observe a highly coordinated, capital-intensive strategy by Barnes Aerospace to build a localized, tri-node global aftermarket network within a compressed timeframe. By executing the Jet AirWerks acquisition in North America, the Singapore Economic Development Board agreement in the Asia-Pacific, and the ATL Turbine Services acquisition in Europe all within a three-month window between August and October 2026, the company is rapidly positioning itself to capture localized Maintenance, Repair, and Overhaul (MRO) demand.

This aggressive expansion under Apollo Global Management’s ownership aligns directly with current macroeconomic pressures in the aviation sector. With persistent supply chain constraints limiting new aircraft deliveries and forcing operators to run older engines longer, demand for hot-section gas turbine component repair is exceptionally high. By establishing dedicated CRO facilities in the three primary global aviation markets, Barnes Aerospace is shortening supply lines for its customers and insulating its repair network from cross-border logistics bottlenecks.

Photo Credit: Barnes Aerospace

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Ontic Acquires Aero-Mach Companies in Aftermarket Expansion

Ontic acquired Wichita-based Aero-Mach Companies on October 1, 2026, adding three aviation brands to its aftermarket portfolio.

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Ontic Acquires Aero-Mach Companies in Aftermarket Expansion

Global aerospace manufacturer and aftermarket service provider Ontic has acquired Wichita, Kansas-based Aero-Mach Companies, expanding its portfolio of specialist manufacturing and distribution capabilities. The transaction, announced on October 1, 2026, integrates Aero-Mach’s three distinct aviation brands into Ontic’s growing aftermarket operations.

In a press release issued Thursday, Ontic stated the acquisition aligns with its core strategy of acquiring and sustaining established aerospace product lines. The deal brings Aero-Mach’s half-century of aviation experience, including its manufacturing, technical services, and parts distribution divisions, under Ontic’s global umbrella.

Integration and leadership perspective

The acquisition encompasses the entirety of the Aero-Mach group, which consists of three specialized divisions. Aero-Mach Labs focuses on aerospace manufacturing, technical services, and maintenance, repair, and overhaul (MRO) operations. Aero-Mach Wilco operates as a distributor of aviation parts and products, while Aero-Mach TCO designs and manufactures aircraft static dischargers for both piston and turbine aircraft.

Ontic Chief Executive Officer Jean-Christophe (JC) Gallagher highlighted the complementary nature of the two businesses, noting that Aero-Mach has spent half a century building a reputation trusted by aviation customers.

“Aero-Mach is a great fit for Ontic. It has an excellent reputation, specialist capabilities and strong relationships with customers across the aviation industry. Importantly, the team also understands what it takes to successfully transition and support aerospace product lines, making its capabilities highly complementary to Ontic.”

Gallagher added that bringing Aero-Mach into the Ontic portfolio will provide the acquired company with the investment, scale, and global reach necessary to support its continued growth.

For existing Aero-Mach clients, the transition is designed to be seamless. Aero-Mach General Manager Jason White confirmed that customers will continue working with the same team and receiving the same level of service. “What changes is the global scale, investment and expertise we now have behind us as part of Ontic,” White noted.

Ontic’s ongoing aftermarket consolidation strategy

The Aero-Mach purchase represents the latest step in Ontic’s aggressive expansion within the aerospace aftermarket sector. Ontic operates as an original equipment manufacturer (OEM) and MRO provider that specializes in sustaining critical components for civil and military aviation. The company’s primary business model involves licensing or acquiring established product lines from other OEMs to ensure long-term support for legacy and active aircraft platforms.

This strategy has driven continued consolidation in the aerospace aftermarket, as larger suppliers acquire niche component manufacturers that possess entrenched intellectual property and long-standing OEM relationships.

The Aero-Mach deal follows closely on the heels of another strategic purchase. On September 8, 2026, Ontic announced the acquisition of SIRS Navigation, a United Kingdom-based manufacturer of aviation magnetic compasses. Both acquisitions underscore Ontic’s focus on securing specialist aerospace businesses with established intellectual property.

These recent acquisitions also mark the first major strategic moves under Gallagher’s leadership. Gallagher was appointed as Ontic’s Chief Executive Officer on May 20, 2026, succeeding Gareth Hall, who transitioned to the role of Executive Chairman after leading the company for more than a decade.

Photo Credit: Aero-Mach

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