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Aura Aero launches hybrid electric aircraft production in Florida

Aura Aero establishes U.S. HQ in Florida to produce hybrid-electric training and regional aircraft by 2026 and 2028.

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Aura Aero’s U.S. Gambit: Forging a Hybrid-Electric Future in Florida

The aviation industry stands at a critical juncture, facing mounting pressure to decarbonize and innovate. In this landscape, French aircraft manufacturer Aura Aero is making a significant transatlantic move, establishing its U.S. headquarters and production facilities in Daytona Beach, Florida. This strategic expansion is not merely about entering a new market; it represents a bold ambition to become the first company to manufacture a hybrid-electric regional aircraft in the United States. The move signals a pivotal moment for low-carbon aviation, bringing pioneering European technology to the heart of America’s aerospace sector.

Founded in 2018, Aura Aero has quickly positioned itself as a key player in the push for greener air transport. The company’s decision to set up shop in Florida is a calculated one, aiming to leverage the state’s robust aerospace ecosystem while engaging directly with the Federal Aviation Administration (FAA) for aircraft certification. By establishing a physical presence, Aura Aero intends to build a bridge between European innovation and the world’s largest aviation market, setting the stage for the assembly and delivery of its next-generation aircraft on U.S. soil.

Why Florida? A Strategic Hub for Aerospace Innovation

Aura Aero’s choice of Daytona Beach was driven by a confluence of strategic advantages. Jérémy Caussade, the company’s President and co-founder, highlighted Florida’s established leadership in aeronautics and space as a primary factor. The region offers a rich ecosystem that includes the proximity of Embry-Riddle Aeronautical University, a world-renowned institution that provides a pipeline of technical expertise and research collaboration opportunities. This academic partnership is foundational to Aura Aero’s U.S. operations, with its initial facility located directly within the university’s Research Park.

Beyond academia, the location is strategically positioned near NASA’s Kennedy Space Center and various U.S. military installations, creating a dynamic environment of innovation and industry synergy. This concentration of aerospace activity provides access to a skilled workforce and a network of potential partners and suppliers. Furthermore, the project has garnered significant support from the state. Space Florida, the state’s aerospace economic development agency, has backed the expansion with a substantial incentive package, underscoring Florida’s commitment to attracting pioneering technology companies and cementing its status as a global aerospace hub.

“Florida has long been a leader in aeronautics and space, and the technical expertise of its workforce is a tremendous asset in asserting our leadership in the electric and hybrid-electric aviation sectors.”, Jérémy Caussade, President & Co-founder, Aura Aero.

A Phased Approach to U.S. Production

Aura Aero is implementing a deliberate, two-phase plan for its U.S. manufacturing operations. The first phase, already underway, involves an 11,000-square-foot facility at the Embry-Riddle Research Park. This site serves as the company’s U.S. headquarters and will house the final assembly line for its INTEGRAL family of two-seater training aircraft. It will also function as the North American Delivery and Customer Support Center, establishing an immediate foothold in the market. Assembly of the INTEGRAL is slated to begin in 2026, with the first U.S.-assembled aircraft delivered before 2027.

The second phase marks a significant escalation in the company’s U.S. commitment. Aura Aero plans to construct a new 500,000-square-foot factory in Daytona Beach, dedicated to the final assembly of its flagship product, the ERA hybrid-electric regional aircraft. Construction is scheduled to start in 2026, with the plant expected to become operational in late 2028. This facility is designed to produce 100 aircraft per year, supplementing the main production site in Toulouse, France. This phased strategy allows the company to build trust and operational experience with its certified INTEGRAL aircraft while preparing for the large-scale production of the more complex ERA.

This expansion is projected to have a substantial economic impact on the region, with the creation of over 1,000 high-skilled jobs. The move is also a direct response to strong market demand. The U.S. represents a primary market for both of Aura Aero’s aircraft families, being the world’s largest for pilot training. Notably, more than one-third of the 650+ pre-orders for the ERA aircraft, valued at over $10.5 billion, originate from U.S. customers.

The Aircraft Portfolio: From Training to Regional Transport

Aura Aero’s product strategy is built on a portfolio designed to address different segments of the aviation market while advancing the cause of decarbonization. The two main pillars of this strategy are the INTEGRAL family of training aircraft and the revolutionary ERA regional aircraft. This dual focus allows the company to generate revenue and build a market presence with a certified product while developing its more ambitious hybrid-electric platform.

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The INTEGRAL Family: Building a Foundation

The INTEGRAL is a two-seater, aerobatic-capable training aircraft that serves as a crucial stepping stone for Aura Aero’s U.S. ambitions. The family includes several variants: the piston-engine INTEGRAL R, the nosewheel-configured INTEGRAL S, and the all-electric INTEGRAL E. The thermal engine models are already certified by the European Union Aviation Safety Agency (EASA), and the INTEGRAL S is expected to receive FAA certification in 2026.

The all-electric INTEGRAL E is particularly noteworthy, with two prototypes already conducting flight tests in Florida. It is projected to achieve both FAA and EASA certification by the end of 2026, with first deliveries anticipated in early 2027. By introducing the INTEGRAL to the U.S. market first, Aura Aero can establish its manufacturing processes, build relationships with customers and regulators, and demonstrate its capabilities. As Caussade noted, using the two-seater is a great help in building the company, as it is “almost impossible to jump directly to such a big thing like 19 seats as a new company.”

The ERA: A New Era for Regional Aviation

The centerpiece of Aura Aero’s vision is the ERA (Electric Regional Aircraft), a 19-seat hybrid-electric aircraft designed to dramatically reduce the environmental impact of regional air travel. The ERA aims to cut CO2 emissions by up to 80% compared to conventional aircraft in its class. Its advanced propulsion system features eight Safran ENGINeUS electric motors and two turbogenerators that are compatible with Sustainable Aviation Fuel (SAF), allowing it to operate in either hybrid or all-electric modes.

The aircraft’s performance specifications are tailored for the regional market, with a planned range of up to 900 nautical miles (1,667 km) and a cruise speed of 300 knots (556 km/h). Its ability to operate from short runways (as little as 800 meters) opens up new possibilities for connecting smaller, underserved communities. The ERA‘s versatile design also allows for multiple configurations, including a 19-seat passenger layout, a 9-seat business version (ERA Exclusive), a cargo variant capable of carrying up to 2 tons, and platforms for special missions.

The development of the ERA is progressing steadily. The final design is now frozen, and the assembly of the first prototype is underway in Toulouse. The first flight is scheduled for late 2027, with certification targeted for 2029 and entry into service expected by 2030. This timeline positions the ERA to be a first-mover in the emerging market for sustainable regional aviation.

Conclusion: A Calculated Step Toward a Greener Sky

Aura Aero’s expansion into Florida is more than a corporate relocation; it is a strategic and symbolic move that underscores the growing momentum behind sustainable aviation. By establishing a U.S. production base, the company is not only positioning itself to capture a significant share of the world’s largest aviation market but is also accelerating the certification and adoption of hybrid-electric technology. The phased approach, starting with the INTEGRAL trainer before scaling up to the ERA, demonstrates a pragmatic and calculated strategy for long-term success.

The successful launch of the ERA could have profound implications for regional air transport, making it more sustainable, accessible, and economically viable. Aura Aero’s investment in Florida, backed by strong state and institutional support, highlights the collaborative effort required to drive such a technological shift. As the company moves forward with its ambitious timeline, the global aviation industry will be watching closely, as the skies over Daytona Beach may soon become the proving ground for the future of flight.

FAQ

Question: What is the main goal of Aura Aero’s expansion into Florida?

Answer: Aura Aero’s primary goal is to become the first manufacturer of a hybrid-electric regional aircraft in the United States by establishing a U.S. headquarters and two production facilities in Daytona Beach, Florida, for its INTEGRAL and ERA aircraft.

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Question: What is the ERA aircraft?

Answer: The ERA (Electric Regional Aircraft) is a 19-seat hybrid-electric aircraft designed to reduce CO2 emissions by up to 80%. It features eight electric motors and two turbogenerators compatible with Sustainable Aviation Fuel (SAF), with a range of up to 900 nautical miles.

Question: What is the timeline for Aura Aero’s U.S. production?

Answer: The plan is in two phases. Phase 1 involves assembling the INTEGRAL training aircraft starting in 2026. Phase 2 involves a larger factory for the final assembly of the ERA aircraft, which is planned to be operational in late 2028, with the ERA expected to enter service by 2030.

Sources: AURA AERO Press Release

Photo Credit: Aura Aero

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Vertical Aerospace Partners to Launch Advanced Air Mobility in Saudi Arabia

Vertical Aerospace signs MoU with Saudi Arabia’s AHQ Group and NIDC to develop local manufacturing and infrastructure for Valo eVTOL aircraft.

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Vertical Aerospace Signs Tripartite MoU to Launch Advanced Air Mobility in Saudi Arabia

Vertical Aerospace (NYSE: EVTL) has formally entered into a strategic partnership to develop a comprehensive Advanced Air Mobility (AAM) ecosystem within the Kingdom of Saudi Arabia. On February 10, 2026, the electric aviation manufacturer signed a Memorandum of Understanding (MoU) with the AHQ Group, a prominent Saudi industrial conglomerate, and the National Industrial Development Centre (NIDC), a government body operating under the Ministry of Industry and Mineral Resources.

According to the company’s official announcement, the agreement focuses on localizing the manufacturing of electric aircraft, developing necessary infrastructure, and establishing a regulatory framework for commercial operations. The partners estimate that the Saudi market could eventually support the operation of more than 1,000 of Vertical’s “Valo” aircraft.

Establishing a Regional Ecosystem

The collaboration aims to move beyond simple aircraft sales by creating a localized supply chain and operational base. The MoU outlines a multi-faceted approach to integrating electric vertical take-off and landing (eVTOL) technology into the Kingdom’s transport network.

Roles and Responsibilities

Under the terms of the agreement, each party brings specific expertise to the project:

  • Vertical Aerospace: Will serve as the technology provider and Original Equipment Manufacturer (OEM), supplying its piloted electric aircraft.
  • AHQ Group: As a long-standing industrial partner in the region, AHQ will evaluate the commercial and industrial infrastructure required for deployment, including vertiports and logistics.
  • NIDC: Representing the Saudi government, the NIDC will facilitate the partnership by aligning it with national industrial strategies and identifying investment incentives.

In a statement regarding the partnership, Stuart Simpson, CEO of Vertical Aerospace, emphasized the strategic importance of the region:

“Saudi Arabia is one of the most strategically important future markets for Advanced Air Mobility. Signing this MoU here in Riyadh reflects the Kingdom’s ambition to build a world-class aerospace industrial capability under Vision 2030.”

The “Valo” Aircraft and Localization

The partnership centers on the deployment of the “Valo,” Vertical Aerospace’s flagship piloted eVTOL aircraft. Formerly known as the VX4, the aircraft was officially rebranded in December 2025. The Valo is designed to carry four passengers and one pilot, with a flexible configuration allowing for up to six passengers in future iterations.

According to specifications released by Vertical Aerospace, the Valo offers a range of approximately 100 miles (160 km) and top speeds of roughly 150 mph (240 km/h). Crucially for the Saudi market, the aircraft is engineered to withstand high-temperature environments up to 50°C. The company is currently targeting Type Certification with the UK Civil Aviation Authority (CAA) and the European Union Aviation Safety Agency (EASA) by 2028.

Tariq Abdel Hadi Al-Qahtani, Chairman of AHQ Group, highlighted the industrial potential of the deal:

“Advanced Air Mobility represents a new frontier for Saudi Arabia’s industrial and mobility ambitions… We see this partnership as an important step in supporting Vision 2030’s goals for diversification, innovation and high-quality job creation.”

Alignment with Vision 2030

This agreement is explicitly tied to Saudi Arabia’s Vision 2030, the national roadmap for economic diversification and reduced reliance on oil. The MoU prioritizes “manufacturing localization,” suggesting that future phases of the partnership could involve assembling aircraft or battery systems within the Kingdom. This aligns with the Saudi Green Initiative, which seeks to implement zero-emission transport solutions across the country.

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AirPro News Analysis

We observe that this move by Vertical Aerospace signals a intensifying competitive landscape for AAM in the Middle East. While the United Arab Emirates (specifically Dubai and Abu Dhabi) has aggressively courted competitors like Joby Aviation and Archer Aviation for early operational launches, Saudi Arabia appears to be focusing heavily on the industrialization aspect of the sector.

By partnering with the NIDC and a major industrial conglomerate like AHQ, Vertical Aerospace is positioning itself not just as a service provider, but as a foundational partner in Saudi Arabia’s industrial base. If the estimate of 1,000 aircraft holds true, this would represent a massive expansion of Vertical’s order book, which currently stands at approximately 1,500 pre-orders globally. However, the timeline for these deployments remains contingent on the 2028 certification target.

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Photo Credit: Vertical Aerospace

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Natilus Unveils Horizon Evo Dual-Deck Aircraft for FAA Certification

Natilus introduces the Horizon Evo with a dual-deck design to enhance FAA certification prospects and fit existing airport infrastructure.

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This article is based on an official press release from Natilus.

Natilus Unveils “Horizon Evo” with Dual-Deck Design to Speed FAA Certification

San Diego-based aerospace manufacturer Natilus has officially unveiled the Horizon Evo, a significant evolution of its flagship passenger aircraft. Announced on February 10, 2026, the updated design features a dual-deck configuration intended to address critical regulatory feedback and streamline integration into existing airline fleets. Alongside the design update, the company confirmed it has secured $28 million in Series A funding led by Draper Associates.

The announcement marks a strategic pivot for the Blended Wing Body (BWB) developer. By moving away from a single-volume fuselage to a split-level layout, Natilus aims to solve two of the most persistent challenges facing BWB adoption: emergency passenger evacuation and compatibility with standard airport cargo infrastructure.

A Strategic Pivot: The Dual-Deck Configuration

According to the company’s press release, the Horizon Evo introduces a distinct separation between passenger and cargo operations. The aircraft will feature an upper deck dedicated to approximately 200 passengers and a lower deck designed specifically to accommodate standard LD3-45 shipping containers.

This design change is a direct response to feedback from the Federal Aviation Administration (FAA) and commercial Airlines partners. In previous BWB concepts, the deep, wide fuselage created significant hurdles for emergency egress, as passengers seated in the center of the aircraft were too far from exits to meet the 90-second evacuation standard. The new dual-deck layout mimics the cross-section of traditional widebody jets, allowing for standard door heights and evacuation procedures.

Natilus CEO Aleksey Matyushev emphasized the pragmatic nature of this shift in a statement regarding the launch:

“By moving into this dual-deck layout, it pushes us into a more traditional, I would say known, operational capability that the FAA is more comfortable with.”

Infrastructure Compatibility

Beyond safety certification, the redesign addresses operational logistics. Airlines have long expressed concern that radical new airframe shapes would require expensive modifications to ground support equipment. By standardizing the lower deck for LD3 containers, Natilus claims the Horizon Evo can be serviced by existing cargo loaders without modification, removing a major barrier to entry for commercial carriers.

Technical Specifications and Performance Claims

Natilus positions the Horizon Evo as a hyper-efficient alternative to the Boeing 737 MAX and Airbus A321neo. While the aircraft retains the aerodynamic benefits of a blended wing, the company states it will offer significant environmental and economic advantages over current “tube-and-wing” designs.

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Key specifications released by the company include:

  • Capacity: Approximately 200 passengers in a two-class configuration, up to 250 in a single-class layout.
  • Range: Capable of transcontinental and transatlantic routes (e.g., New York to London).
  • Efficiency: Projected 30% reduction in fuel burn and 50% lower emissions per seat compared to traditional narrowbodies.
  • Cargo Volume: 40% more payload volume than comparable aircraft.
  • Propulsion: Designed for compatibility with existing engine types (such as the CFM LEAP or PW1000G) to minimize technical risk.

The aircraft is designed to fit within Gate Class C4, ensuring it can utilize existing Airports gates without requiring infrastructure expansion.

Timeline and Funding

The company’s roadmap outlines a staggered approach to entry into service. Natilus plans to fly its smaller cargo drone prototype, the Kona, within approximately 24 months (late 2027 or early 2028). The Kona is pursuing FAA Part 23 certification.

The passenger-focused Horizon Evo, which will require more rigorous FAA Part 25 certification, is targeted for commercial service in the early 2030s. The newly secured $28 million in Series A funding will support the next phase of development, including wind tunnel testing and sub-scale prototyping.

AirPro News Analysis

Pragmatism over Perfection

The shift to the Horizon Evo represents a “reality check” for the blended wing body sector. While pure flying wings offer maximum theoretical aerodynamic efficiency, they have historically failed to cross the “Valley of Death” toward certification due to safety and infrastructure incompatibilities. By compromising on a dual-deck design, Natilus is signaling to investors and regulators that it prioritizes a certifiable product over a theoretically perfect one.

However, significant hurdles remain. The $28 million raised is a fraction of the capital required to certify a clean-sheet commercial airliner, a process that typically costs between $1 billion and $5 billion. For context, competitor JetZero recently received $235 million from the U.S. Air Force for a demonstrator alone. While the dual-deck design mitigates evacuation risks, proving that a non-tubular fuselage can meet strict safety standards remains a massive engineering challenge. The “early 2030s” timeline is ambitious, and industry observers will be watching closely to see if the company can secure the substantial follow-on funding needed to move from wind tunnels to flight tests.

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Photo Credit: Natilus

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H55 Completes First EASA Battery Certification Tests in Aviation

H55 successfully passes all EASA-required propulsion battery certification tests, advancing electric aviation safety and production readiness.

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This article is based on an official press release from H55.

H55 Completes Aviation Industry’s First EASA-Required Battery Certification Tests

H55, the Swiss electric aviation company spun off from the Solar Impulse project, announced it has successfully completed the full sequence of propulsion battery module certification tests required by the European Union Aviation Safety Agency (EASA). The milestone, achieved on December 19, 2025, marks a significant step forward for the sector, addressing the critical safety challenge of thermal runaway containment in high-energy lithium-ion batteries.

According to the company, this is the first time in the aviation industry that a propulsion battery module has passed these rigorous, authority-witnessed tests using serial-conforming hardware. The successful campaign clears the path for H55 to submit final test reports to EASA in the first quarter of 2026, with commercial entry-into-service projected for early 2027.

Solving the Thermal Runaway Challenge

The primary hurdle for certifying electric-aviation has long been the safety of high-energy density batteries. Regulators require proof that if a single cell catches fire (a process known as thermal runaway), the failure will not propagate to neighboring cells or cause a catastrophic explosion. H55 reports that its “Adagio” battery module successfully demonstrated this containment capability under EASA supervision.

Instead of relying on heavy containment boxes, which add prohibitive weight to airframes, H55 utilizes a patented encapsulation technology. This system manages each cell individually, directing released energy and hot gases out of the module through a specific venting path. This approach prevents heat from triggering adjacent cells, effectively neutralizing the risk of propagation.

“Electric aviation has faced a single, unresolved bottleneck: proving to regulators that high-energy propulsion batteries can safely contain worst-case failures. Rather than attempting to contain a thermal runaway by shielding… H55 opts for a different approach, preventing fire propagation at the cell level.”

, André Borschberg, Co-Founder of H55

Technical Specifications and Production Readiness

The tests were conducted on H55’s Adagio battery modules, which utilize commercial 21700 lithium-ion cells, a standard cylindrical format adapted for aviation safety. The company states the modules achieve an energy density of approximately 200 Wh/kg. Crucially, the tests utilized production-grade units rather than experimental prototypes, signaling that H55’s manufacturing lines in Sion, Switzerland, are ready for mass production.

In addition to the physical battery architecture, the system includes a redundant Battery Management System (BMS) capable of monitoring the voltage, temperature, and health of every single cell in real-time.

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AirPro News analysis

While major eVTOL developers like Joby Aviation and Beta Technologies have made significant progress with flight testing, much of the industry has operated under experimental permits or is currently navigating the earlier stages of certification. H55’s completion of the specific battery module test sequence positions it as a critical supplier for airframers who prefer to integrate certified components rather than developing proprietary battery systems. Furthermore, the move from theoretical safety models to empirical, regulator-witnessed data is expected to assist insurers in transitioning from estimated risk models to actuarial data, potentially lowering premiums for electric fleets.

Regulatory Pathway and North American Expansion

H55 holds both Design Organization Approval (DOA) and Production Organization Approval (POA) from EASA. The company is currently working with a joint Certification Management Team involving EASA and the U.S. Federal Aviation Administration (FAA). Under mutual recognition agreements, the data generated from the EASA tests is intended to support “fast-track” approval for operations in North America.

To demonstrate the technology’s reliability to the North American market, H55 has announced an “Across America” tour for 2025. The company will fly its Bristell B23 Energic, a two-seater electric trainer aircraft equipped with the Adagio system, across the United States to engage with flight schools and operators.

H55 is also establishing a new production facility in Montreal, Canada, to serve customers in the region.

Sources

Sources: PR Newswire / H55

Photo Credit: H55

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