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Porter Airlines Enhances Safety with APS Aerospace Flight Data Monitoring

Porter Airlines advances aviation safety by adopting APS Aerospace’s lumina|fda platform and joining Canada’s C-CAST initiative for flight data monitoring.

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Porter Airlines Advances Aviation Safety Through Strategic Partnership with APS Aerospace for Flight Data Monitoring

Porter Airlines’ decision to select APS Aerospace as its provider for flight data monitoring (FDM) marks a significant advancement in the airline’s ongoing commitment to safety and operational excellence. This partnership not only enhances Porter’s internal safety culture but also aligns the Airlines with leading-edge technologies and collaborative industry initiatives that are shaping the future of aviation safety in Canada and beyond.

Flight data monitoring is recognized as a cornerstone of modern aviation safety management. By leveraging the latest analytic platforms, airlines can detect trends, identify risks, and implement preventative measures before incidents occur. Porter’s adoption of APS Aerospace’s lumina|fda system places it at the forefront of this movement, providing both operational benefits and a model for industry-wide best practices.

The collaboration also integrates Porter into the Canadian Commercial Aviation Safety Team (C-CAST), a national initiative where a majority of Canada’s transport category aircraft share de-identified flight data. This collective approach creates opportunities for industry-wide safety improvements, trend identification, and the advancement of proactive risk management strategies.

Background: Porter Airlines and the Flight Data Monitoring Landscape

Founded in 2006, Porter Airlines has established itself as a distinctive presence in Canadian aviation, operating from Billy Bishop Toronto City Airport and serving a growing network of destinations across North America. The airline’s fleet includes De Havilland Canada Dash 8-400 and Embraer E195-E2 aircraft, reflecting its dual focus on regional and continental routes.

Porter is known for its “elevated economy” service, which emphasizes premium touches, such as complimentary snacks, Wi-Fi, and no middle seats, while maintaining competitive pricing. This approach has helped the airline differentiate itself from both ultra-low-cost and full-service competitors, and has contributed to its recognition as a Skytrax 4-star airline.

Safety has always been central to Porter’s brand and operations. The airline’s stated policy is to protect its team, customers, and the public while meeting or exceeding Transport Canada requirements. This commitment is evident in its leadership initiatives, goal setting, and engagement of staff at all levels in safety-related activities.

Flight Data Monitoring: Purpose and Evolution

Flight data monitoring systems are designed to collect and analyze data from aircraft operations, enabling airlines to identify deviations from standard procedures, monitor aircraft performance, and detect emerging safety trends. FDM programs are now widely recognized as essential components of an airline’s Safety Management System (SMS), moving the industry from reactive to proactive safety oversight.

Historically, FDM was managed in-house using proprietary software and hardware. However, advances in web-based analytics, cloud computing, and data visualization have shifted the industry toward more flexible, scalable, and collaborative solutions. These technological changes have made FDM accessible to a broader range of operators and have facilitated the sharing of de-identified data for industry-wide safety analysis.

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Canada has been a leader in flight data analysis since the 1980s, with regulatory frameworks and collaborative programs such as C-CAST supporting the adoption and effective use of FDM across the industry. According to Transport Canada, participation in FDM programs is voluntary, with strict protections in place to ensure data confidentiality and prevent punitive enforcement actions based on shared information.

“Porter Airlines was very impressed with the depth of flight data expertise within the APS team. APS’s Software solution, innovative system design, enthusiasm and long history in the flight data analysis community is quite remarkable and perfectly aligns with our commitment to delivering the highest standards of aviation safety.”, Captain Marvin Kruis, Manager of Flight Operations Quality Assurance, Porter Airlines

The APS Aerospace Partnership: Technology and Industry Collaboration

APS Aerospace, formed from the merger of Applied Informatics & Research (AIRINC) and Plane Sciences, brings decades of experience in flight data analysis and visualization. The company’s lumina|fda platform represents the latest evolution in FDM technology, offering web-based access, advanced analytics, and dynamic dashboards that can be tailored to the needs of different users within an airline.

Porter’s move from conventional in-house FDM systems to APS’s lumina|fda platform is significant for several reasons. The web-based system allows for real-time data access and analysis from any location, breaking down the traditional barriers of geography and infrastructure. Its innovative database architecture enables rapid querying and visualization of large datasets, supporting timely decision-making and continuous safety improvement.

Another key feature of the APS solution is its integration with collaborative industry initiatives. Through its participation in C-CAST, Porter can contribute de-identified flight data to a national repository, enabling the identification of broad safety trends and facilitating knowledge sharing across the sector. This approach leverages the collective experience of Canadian operators, amplifying the value of individual FDM investments.

Advanced Analytics and Operational Benefits

The lumina|fda platform offers a range of advanced features, including three-dimensional flight animation, integrated airport and weather data, and modules for fuel efficiency and cost savings. These capabilities support both safety and operational optimization, allowing airlines to identify areas for improvement in flight operations, maintenance, and fuel management.

Industry research indicates that predictive maintenance programs supported by FDM can reduce maintenance costs and operational disruptions. Fuel analytics modules can help airlines achieve measurable savings through route optimization and improved flight planning. For a growing airline like Porter, these efficiencies are particularly valuable as it expands its fleet and network.

The system also supports targeted pilot training, enabling data-driven identification of performance areas that require attention. This targeted approach not only improves safety but also enhances the effectiveness of training programs and helps control costs.

“The C-CAST framework enables 85% of Canada’s 705 transport category aircraft to upload unprocessed flight data to a shared National Flight Data Repository powered by lumina|fda technology. This creates opportunities for proactive identification of safety issues of national interest…”

Regulatory Context and Data Protection

Transport Canada’s policy framework for FDM emphasizes voluntary participation, data de-identification, and the use of aggregate trends rather than individual flight data for safety analysis. The agency’s Commercial and Business Aviation Advisory Circular No. 0193 outlines these principles, ensuring that operators can participate in collaborative safety programs without fear of punitive enforcement or loss of data control.

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Similar protections exist under the Canadian Transportation Accident Investigation and Safety Board Act, which governs the use of cockpit voice and flight data recorders. These frameworks reflect international best practices, encouraging open reporting and data sharing as foundations for effective safety management.

Porter’s integration of advanced FDM into its Safety Management System aligns with these regulatory trends, positioning the airline for compliance with current and future requirements while supporting a culture of continuous improvement.

Industry Trends, Market Context, and Future Implications

The global market for flight data monitoring is expanding rapidly, driven by regulatory mandates, technological innovation, and airlines’ recognition of FDM’s value for both safety and operational efficiency. Industry estimates place the value of the FDM market at $5.82 billion in 2025, with projections reaching $8.18 billion by 2030. This growth is supported by the adoption of cloud-based analytics, integration with artificial intelligence, and the increasing use of FDM in unmanned aerial vehicles and smaller platforms.

Canada’s leadership in collaborative safety programs like C-CAST provides a model for other markets, demonstrating how voluntary data sharing and advanced analytics can drive industry-wide improvements. For Porter, participation in these initiatives not only enhances its own safety performance but also contributes to the broader advancement of aviation safety in Canada.

Looking ahead, the convergence of FDM with other operational data sources, such as maintenance records, weather, and environmental metrics, will create new opportunities for operational optimization and Sustainability. Airlines that invest in flexible, scalable analytics platforms will be well-positioned to adapt to evolving regulatory requirements, customer expectations, and competitive pressures.

Competitive and Operational Considerations

Porter’s adoption of APS Aerospace’s FDM technology supports its strategy of offering premium service and operational reliability in a competitive market. As the airline expands its fleet and network, advanced analytics will help it manage complexity, maintain safety standards, and deliver a consistent passenger experience.

Operational benefits such as reduced maintenance costs, improved fuel efficiency, and enhanced training effectiveness translate directly into financial performance. These efficiencies also support Porter’s ability to invest in further service enhancements and network growth, reinforcing its competitive position against larger and lower-cost rivals.

Participation in collaborative safety programs enhances Porter’s reputation as a safety leader, supporting its brand positioning and helping to attract both customers and talent who value a strong safety culture.

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Conclusion

Porter Airlines’ selection of APS Aerospace for advanced flight data monitoring reflects a strategic commitment to safety, operational excellence, and industry collaboration. By adopting the lumina|fda platform and participating in national safety initiatives like C-CAST, Porter is not only enhancing its own performance but also contributing to the advancement of aviation safety across Canada.

As the aviation industry continues to evolve, Investments in data-driven safety management and collaborative analytics will become increasingly important. Porter’s proactive approach positions it as a leader in this space, providing a model for other operators seeking to balance regulatory compliance, operational efficiency, and competitive differentiation in a rapidly changing environment.

FAQ

What is flight data monitoring (FDM)?
Flight data monitoring is the process of collecting and analyzing data from aircraft operations to identify trends, detect risks, and improve safety and efficiency. It is a key component of modern Safety Management Systems in aviation.

Why did Porter Airlines choose APS Aerospace?
Porter selected APS Aerospace for its advanced lumina|fda platform, which offers web-based analytics, real-time data access, and integration with collaborative safety programs such as C-CAST, aligning with Porter’s commitment to safety and operational excellence.

What is C-CAST and how does it benefit airlines?
The Canadian Commercial Aviation Safety Team (C-CAST) is a national initiative where participating airlines share de-identified flight data to identify industry-wide safety trends and improve risk management. It enables collaborative learning and proactive safety improvements across the sector.

How does flight data monitoring impact airline operations?
FDM supports safer and more efficient operations by enabling predictive maintenance, optimizing fuel usage, enhancing training, and supporting compliance with regulatory requirements. It can also lead to cost savings and improved reliability.

Is participation in FDM programs mandatory in Canada?
Participation in FDM programs is voluntary in Canada, with regulatory frameworks in place to protect data confidentiality and encourage open sharing for safety purposes.

Sources:
Yahoo Finance,
Porter Airlines

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Photo Credit: Porter Airlines

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Regulations & Safety

Stolen Cessna 172 Crashes into Hangar at Van Nuys Airport

A stolen Cessna 172 crashed into a hangar at Van Nuys Airport. Suspect arrested; FAA and FBI investigate security breach at busy general aviation airport.

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This article summarizes reporting by NBC Los Angeles and Jonathan Lloyd.

Stolen Cessna 172 Crashes into Hangar at Van Nuys Airport

A security breach at Van Nuys Airports (VNY) early Thursday morning resulted in the theft and subsequent crash of a single-engine aircraft. According to reporting by NBC Los Angeles, a suspect broke into a flight school facility and attempted to commandeer a Cessna 172 before crashing the plane into a nearby hangar building. Authorities have confirmed that the aircraft never successfully became airborne.

Law enforcement officials, including the Los Angeles Airport Police (LAXPD) and the FBI, responded immediately to the scene. The suspect was taken into custody without incident, and no injuries were reported on the ground or in the aircraft. The incident has prompted a federal investigation into the security protocols at one of the world’s busiest general aviation airports.

Timeline of the Theft and Crash

The incident began in the pre-dawn hours of December 18, 2025. According to a timeline compiled from reports by NBC4 and KTLA, the suspect trespassed onto the airport grounds around 4:00 AM. The individual targeted a flight training facility located near the 7900 block of Balboa Boulevard, an area densely populated with Commercial-Aircraft academies and hangars.

The Break-in and Attempted Taxi

After gaining access to the flight school, the suspect boarded a white single-engine Cessna 172. Around 5:00 AM, the suspect attempted to operate the aircraft. NBC Los Angeles reports that the plane was stolen directly from the flight school’s ramp.

“A small plane crashed in a building at Van Nuys Airport after it was stolen from a flight school, officials tell NBC4 Investigates.”

— NBC Los Angeles

While the suspect managed to start the engine and begin taxiing, they lost control of the aircraft before reaching a runway. The plane surged forward and impacted a hangar nose-first. Aerial video footage broadcast by KTLA showed the aircraft’s nose embedded in the metal siding of the structure, leaving a distinct hole in the exterior wall. The propeller and nose cone sustained significant damage, rendering the aircraft inoperable.

Suspect and Legal Proceedings

Following the crash, LAXPD officers arrested the suspect at the scene. CBS Los Angeles and other local outlets have identified the individual as 37-year-old Ceffareno Michael Logan. He was booked on suspicion of burglary and theft of an aircraft.

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According to verified reports from Patch and NTD News, bail for Logan has been set at $150,000. As of the latest updates, authorities have not disclosed a motive for the theft, nor have they confirmed whether the suspect possessed any prior flight training or a pilot’s license. The swift arrival of law enforcement prevented any further attempts to move the aircraft or flee the scene.

Investigation and Aftermath

The investigation has expanded beyond local police to include federal agencies. Both the Federal Bureau of Investigation (FBI) and the Federal Aviation Administration (FAA) are on-site to assist LAXPD. Their inquiry will likely focus on how the suspect breached the perimeter and accessed the aircraft keys or ignition system.

Crews were observed later in the morning extracting the damaged Cessna from the hangar wall and towing it back to the flight academy’s facility. Despite the dramatic nature of the event, airport operations at Van Nuys were not significantly disrupted, as the crash was contained within the flight school’s specific ramp area.

AirPro News Analysis: General Aviation Security

While commercial airports operate under the strict passenger screening protocols of the TSA, general aviation (GA) airports like Van Nuys face different security challenges. VNY is a massive facility with multiple access points for Private-Jets businesses, hangars, and flight schools. This incident highlights the vulnerability of “insider” areas where aircraft are parked.

Although rare, the theft of aircraft is a known risk in the aviation industry. In 2018, a ground service agent stole a Q400 turboprop from Seattle-Tacoma International Airport, a tragedy that ended in a fatal crash. Fortunately, in this instance at Van Nuys, the suspect failed to achieve flight, preventing a potentially catastrophic outcome over the densely populated San Fernando Valley. We anticipate this event will trigger a review of after-hours key storage and perimeter security standards for flight schools operating at VNY.

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Photo Credit: KTLA5

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Regulations & Safety

US Government Admits Liability in 2025 Washington DC Mid-Air Collision

The U.S. government admits fault in the 2025 mid-air collision near Ronald Reagan Washington National Airport that killed 67, citing FAA and Army errors.

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This article summarizes reporting by AP News.

US Government Admits Liability in Fatal Collision Between American Eagle Jet and Army Helicopter

In a significant legal development following the deadliest United States aviation accident since 2001, the U.S. government has formally admitted liability for the mid-air collision that claimed 67 lives earlier this year. According to court filings submitted in December 2025, the Department of Justice acknowledged that negligence by both Federal Aviation Administration (FAA) air traffic controllers and U.S. Army pilots caused the tragedy.

The crash, which occurred on January 29, 2025, involved American Eagle Flight 5342 and a U.S. Army Black Hawk helicopter operating near Ronald Reagan Washington National Airport (DCA). As reported by AP News, the government’s admission comes in response to a lawsuit filed by the family of a victim, signaling a potential shift in how the remaining legal battles regarding the disaster will proceed.

Government Concedes Negligence in Court Filing

The lawsuit, filed by the family of passenger Casey Crafton, alleges that failures in communication and protocol led directly to the catastrophe. In a move that legal experts describe as unusually swift for complex aviation litigation, the government did not contest its role in the accident.

In the filing, the government stated that it:

“owed a duty of care to plaintiffs, which it breached.”

, U.S. Department of Justice filing, via AP News

By admitting liability, the government effectively removes the need for a trial to determine fault regarding its own agents (the FAA and the Army). The legal focus will likely shift toward determining the amount of damages owed to the families of the 64 people on the regional jet and the three crew members on the helicopter.

Operational Failures Behind the Crash

The collision occurred at night while the American Eagle CRJ700, operated by PSA Airlines, was on approach to DCA from Wichita, Kansas. The Black Hawk helicopter was conducting a training mission involving night vision goggles. Investigations cited by AP News and preliminary NTSB data highlight two primary causes for the disaster: air traffic control errors and pilot deviations.

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FAA Controller Errors

According to the reports, the FAA controller at DCA utilized “visual separation” procedures, asking the helicopter pilots if they had the incoming jet in sight. Once the pilots confirmed they did, the controller transferred the responsibility for maintaining safe distance to the helicopter crew. Following the incident, the FAA has reportedly restricted the use of visual separation for helicopters operating in this congested airspace.

Army Pilot Deviations

The government’s admission also encompasses errors made by the Army flight crew. Investigators found that the helicopter was flying significantly higher than permitted for its specific route. While the limit for “Route 4” was 200 feet, the Black Hawk was operating between 278 and 300 feet, approximately 78 feet above the ceiling for that corridor.

Furthermore, technical discrepancies were noted in the helicopter’s equipment. The investigation revealed that the barometric altimeter may have displayed an altitude 80 to 100 feet lower than the aircraft’s actual position, potentially misleading the pilots. The use of night vision goggles was also cited as a factor that may have limited the crew’s peripheral vision and depth perception.

AirPro News Analysis

The speed at which the U.S. government admitted liability, less than a year after the incident, is notable. In many aviation disasters involving state actors, litigation can drag on for years over jurisdictional and immunity claims. We assess that this early admission is likely a strategic decision to limit the scope of discovery. By conceding fault now, the government may prevent a prolonged public trial that would expose granular, potentially sensitive details regarding military training operations and air traffic control systemic vulnerabilities in the nation’s capital.

Ongoing Legal Disputes with Airlines

While the government has accepted its share of the blame, the legal battle continues for the private carriers involved. American Airlines and its regional subsidiary, PSA Airlines, are also named defendants in the lawsuit. Both airlines have filed motions to dismiss the complaints against them, arguing that the sole responsibility lies with the government entities that controlled the airspace and the military aircraft.

Attorneys for the victims’ families, however, argue that the airlines failed to mitigate known risks associated with flying into the highly congested airspace around Washington, D.C. The outcome of these motions will determine whether the airlines must also pay damages or if the U.S. taxpayers will bear the full financial burden of the settlements.

Frequently Asked Questions

When is the final NTSB report expected?
The National Transportation Safety Board is expected to release its final report on the probable cause of the accident in early 2026.

What safety changes have been made since the crash?
The FAA has permanently closed the specific helicopter route (Route 4) involved in the crash. Additionally, regulators have prohibited the simultaneous use of certain runways at DCA during urgent helicopter missions and restricted visual separation procedures for helicopters.

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How many people died in the accident?
The crash resulted in 67 total fatalities: 60 passengers and 4 crew members on the regional jet, and 3 crew members on the Army helicopter.

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Photo Credit: NBC News

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Regulations & Safety

Why Proper Maintenance of Aircraft Wheel Bearings Is Critical for Safety

Airbus technical data shows aircraft wheel bearing failures result mainly from maintenance errors. Proper torque, cleaning, and lubrication are essential for safety.

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This article is based on technical guidance and safety publications from Airbus and additional industry safety reports.

The Hidden Danger in the Gear: Why Wheel Bearing Maintenance Cannot Be Rushed

Aircraft wheel bearings are among the most stressed components in aviation. Despite supporting loads of up to 500 tons and enduring temperature shifts from sub-zero cruising altitudes to the intense heat of braking, they remain largely hidden from view. According to a technical safety publication by Airbus, the failure of these components is rarely due to design flaws but is almost exclusively the result of improper maintenance.

At AirPro News, we have reviewed the latest guidance from Airbus’s “Safety First” initiative, alongside broader industry data, to understand why these small components continue to pose significant risks to flight safety. The consensus across manufacturers and regulators is clear: strict adherence to maintenance protocols is the only barrier against catastrophic failure.

The Mechanics of Failure

The primary cause of bearing failure, as identified by Airbus and industry data, is maintenance error. Specifically, the issues revolve around incorrect torque application, contamination, and inadequate lubrication. Aircraft use “tapered roller bearings” designed to handle both the weight of the aircraft (radial loads) and side-to-side movement (axial loads). When these bearings are mistreated, the consequences are severe.

The “Double-Torque” Procedure

One of the most critical and frequently misunderstood aspects of wheel installation is the torque procedure. According to Airbus technical guidelines, a specific “double-torque” method is required to ensure the bearings are seated correctly without being overtightened.

The process generally involves three distinct steps:

  1. Initial Seating: A high torque is applied while rotating the wheel. This step is crucial to “seat” the rollers and eliminate free play.
  2. Back-off: The nut is loosened to relieve stress on the components.
  3. Final Torque: A specific, lower torque is applied to set the correct “preload.”

The risk lies in the details. If a technician skips rotating the wheel during the initial torque application, the rollers may not align, leading to a false torque reading. This can result in loose bearings that vibrate and wear prematurely, or tight bearings that overheat and seize.

Real-World Consequences

The failure of a wheel bearing is not merely a maintenance inconvenience; it is a direct threat to the structural integrity of the aircraft. When a bearing seizes, it can generate enough friction to weld components together or shear axles, leading to wheel separation.

Airbus and TSB Canada Data

In one notable case study highlighted by Airbus, an A330 aircraft lost a wheel during takeoff. The investigation revealed that a seized bearing destroyed the axle nut, allowing the wheel to eject from the landing gear. This is not an isolated event. Data from the Transportation Safety Board of Canada (TSB) underscores the prevalence of this issue.

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“A study revealed 67 occurrences of nosewheel bearing failures on A319/A320/A321 aircraft worldwide between 1989 and 2004.”

— TSB Canada Data

Cross-Fleet Vulnerabilities

While the Airbus “Safety First” article focuses on their fleet, the physics of bearing failure applies universally. Reports from the UK Air Accidents Investigation Branch (AAIB) detail an incident involving a Boeing 737-800 where a seized bearing generated sufficient heat to compromise the chrome plating and base metal of the axle, causing it to fracture.

Similarly, an investigation into an Embraer EMB-145 (registration G-EMBP) found that moisture contamination due to improper seal installation led to severe overheating and subsequent axle failure. These incidents confirm that regardless of the airframe manufacturer, the root causes, contamination and torque errors, remain consistent.

Industry Best Practices

To mitigate these risks, manufacturers and technical organizations like Timken have established “gold standard” maintenance manuals. The following practices are considered non-negotiable for airworthiness:

  • Cleaning is Critical: Technicians must remove all old grease. Old lubricant can hide “spalling” (flaking metal) or heat discoloration (blue or straw-colored metal), which are early signs of fatigue and overheating.
  • Pressure Packing: Hand-packing grease is often insufficient. Industry standards recommend using pressure packing tools to ensure grease penetrates behind the cage where the rollers contact the race.
  • Grease Compatibility: Mixing clay-based and lithium-based greases can cause the mixture to break down, destroying its lubricating properties. Lithium-based grease is generally preferred for its water-repelling capabilities.
  • Wheel Rotation: As emphasized in the torque procedure, the wheel must be rotated while tightening the nut to align the rollers.

AirPro News Analysis

The Human Factor in Maintenance

While the technical steps are well-documented, we believe the persistence of these failures points to a human factors challenge. Wheel bearings are “hidden” components; unlike a tire that shows visible tread wear, a bearing often looks pristine until the moment it fails catastrophically. This lack of visual feedback places an immense burden on the maintenance process itself.

In high-pressure line maintenance environments, the requirement to rotate a wheel while torquing it, a process that relies on “feel” and patience, can be a trap for technicians rushing to clear an aircraft for departure. The data suggests that safety in this domain relies less on new technology and more on a disciplined adherence to the basics: cleaning, inspecting, and respecting the torque procedure.

Regulatory Context

Regulators continue to monitor these risks closely. The FAA has previously issued Airworthiness Directives, such as AD 2012-10-09 for Cessna 560XL aircraft, following reports of brake failure linked to loose bearing components. Furthermore, the FAA Safety Team (FAASTeam) frequently issues alerts reminding operators that “grease is not just grease,” warning that using unapproved substitutes constitutes a violation of FAR Part 43.

Whether operating a General Aviation aircraft or a commercial airliner, the message from the industry is uniform: take care of the wheel bearings, and they will carry the load.

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Photo Credit: Airbus

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