Connect with us

MRO & Manufacturing

MAAS Aviation Renews easyJet Fleet Painting Contract with Lightweight Paint

MAAS Aviation will repaint easyJet’s Airbus A320 fleet using a lightweight paint to reduce weight, fuel consumption, and emissions, starting 2025.

Published

on

This article is based on an official press release from MAAS Aviation.

MAAS Aviation, a global specialist in aircraft painting and exterior coatings, has officially announced the renewal of its multi-year partnership with European low-cost carrier easyJet. According to a statement released on December 9, 2025, the agreement secures MAAS Aviation as the designated partner for repainting easyJet’s entire Airbus A320 family fleet. The contract, which takes effect with the 2025/2026 painting season, underscores a deepening operational alignment between the two companies that began in 2020.

The renewal highlights a significant shift toward sustainability in Maintenance, Repair, and Overhaul (MRO) operations. Beyond standard livery application, the partnership focuses on the fleet-wide rollout of a new lightweight paint technology designed to reduce fuel burn and carbon emissions. All work is scheduled to take place at MAAS Aviation’s specialized facility at Maastricht Aachen Airport (MST) in the Netherlands.

Advertisement
Istanbul Aviation Forum, the meeting point of the global aviation industry, April 27-28, 2027

Scope of the Agreement and Operational Capabilities

Under the terms of the renewed contract, MAAS Aviation will handle the repainting of easyJet’s A319, A320, and A321 aircraft. The company stated that operations will be consolidated at their Maastricht facility, which features twin-bay paint shops capable of accommodating aircraft up to the size of a Boeing 767. These facilities are equipped with computerized building management systems and high-lux lighting to ensure Original Equipment Manufacturer (OEM) quality standards.

The partnership, which originated from a customer programme launched in late 2020, has evolved into a sole-supplier style arrangement for the A320 fleet at the Maastricht hub. Richard Marston, Chief Commercial Officer at MAAS Aviation, emphasized the importance of the long-term relationship in optimizing operational efficiency.

“We are proud to name easyJet as a long-term partner. The extension of their aircraft painting programme is testament to our streamlined processes which deliver aircraft finished to the highest OEM quality standards at the optimum TATs [Turnaround Times] this leading operator demands.”

Richard Marston, CCO, MAAS Aviation

Sustainability Through Technical Innovation

A central component of the renewed agreement is the implementation of a “world-first” lightweight paint system developed in collaboration with Mankiewicz Aviation Coatings. According to the press release, easyJet became the first airline globally to trial this technology in January 2025, with MAAS Aviation serving as the MRO partner for the application.

The technical data provided by the companies indicates that the new coating system reduces the weight of a single aircraft by approximately 27 kilograms (59.5 lbs). While this reduction may seem minor on an individual unit basis, the cumulative effect across a high-frequency fleet is substantial. The reduction in weight leads to decreased drag and lower fuel consumption.

Sophie Michelson, Aircraft Appearance Manager at easyJet, noted the dual focus on aesthetics and environmental impact:

“MAAS continue to demonstrate the highest standards of exterior paint application which has helped us to achieve industry leading exterior paint processes and finish. easyJet is committed to ensuring the highest standards of aircraft appearance, whilst continuously working on gains to reduce carbon emissions.”

Sophie Michelson, Aircraft Appearance Manager, easyJet

Projected Environmental Impact

The companies have projected that once the rollout is completed across the fleet, targeted for 2029, the initiative will result in an annual reduction in fuel consumption of 1,296 tonnes. This equates to a reduction of over 4,000 tonnes of CO2 emissions per year, supporting easyJet’s broader “Net Zero” roadmap for 2050.

AirPro News Analysis

This contract renewal illustrates a growing trend in the aviation industry where MRO contracts are no longer defined solely by cost and turnaround time. Sustainability metrics are becoming a decisive factor in supplier selection. For low-cost carriers like easyJet, where margins are tight and fuel accounts for a massive portion of operating costs, a 27kg weight reduction per airframe represents a tangible efficiency gain. By integrating this requirement into their painting contract, easyJet effectively turns routine maintenance into a carbon-reduction strategy, setting a precedent for how airlines might leverage MRO partnerships to meet stringent environmental targets.

Frequently Asked Questions

Where will the painting work take place?
All work under this contract will be performed at MAAS Aviation’s facility at Maastricht Aachen Airport (MST) in the Netherlands.
Which aircraft are included in the contract?
The agreement covers easyJet’s entire fleet of Airbus A320 family aircraft, including the A319, A320, and A321 models.
How much weight does the new paint save?
The new lightweight paint system saves approximately 27kg (59.5 lbs) per aircraft compared to traditional coatings.
When does the new contract begin?
The renewed multi-year agreement is effective starting with the 2025/2026 painting season.

Sources

Photo Credit: MAAS Aviation

See more AirPro News in Google. Add AirPro News as a preferred source and our stories will appear more often in your Top Stories.
Continue Reading
Advertisement
Istanbul Aviation Forum: 800+ aviation experts, 70+ speakers, 50+ exhibitors, 10+ panels
Click to comment

Leave a Reply

MRO & Manufacturing

Cirrus Aircraft Opens 60000 Sq Ft Duluth Warehousing Center

Cirrus Aircraft expands logistics capacity with a new 60,000-sq-ft warehousing center in Duluth, MN to support SR Series and Vision Jet production.

Published

on

Cirrus Aircraft Opens 60000 Sq Ft Duluth Warehousing Center

Cirrus Aircraft has opened a new 60,000-square-foot warehousing center in Duluth, Minnesota, expanding its logistics and parts processing capacity to support increasing aircraft production rates.

The facility addresses the growing need for manufacturing space as demand for the SR Series and Vision Jet continues to rise. The announcement, detailed in a company press release in October 2026, marks the latest in a series of infrastructure investments by the manufacturer across the upper Midwest.

Advertisement
Istanbul Aviation Forum, the meeting point of the global aviation industry, April 27-28, 2027

Expanding logistics to support production

The new Duluth Warehousing Center is designed to streamline the flow of materials into the primary manufacturing lines. By dedicating 60,000 square feet specifically to aircraft parts storage and processing, Cirrus Aircraft aims to optimize its supply chain and reduce bottlenecks on the factory floor.

As production volumes for the SR Series piston aircraft and the single-engine Vision Jet increase, the logistical requirements for staging and preparing components have grown proportionally. The dedicated warehousing space allows the manufacturer to hold more inventory on hand, buffering against supply chain disruptions and ensuring a steady feed of processed parts to the assembly stations.

A multi-year infrastructure investment strategy

The Duluth Warehousing Center is part of a broader capital expenditure program aimed at scaling Cirrus Aircraft operations across its primary manufacturing footprint. The company has systematically expanded its facilities to bring more testing, design, and production capacity in-house.

Just days prior to the Duluth warehousing announcement, Cirrus confirmed a 30,000-square-foot expansion of its manufacturing facility in Grand Forks, North Dakota, on October 13, 2026. That project is specifically targeted at increasing composite parts production for the new TRAC10 flight training aircraft.

In Duluth, the warehousing center joins several other recently completed projects. In September 2023, the company opened a 189,000-square-foot Innovation Center on a 39-acre site at the Duluth International Airport (KDLH) to house next-generation product development. This followed the 2022 expansion of the Duluth Paint and Finish Facility, which brought that specialized operation to 86,000 square feet.

To support the physical expansion, Cirrus has also invested in workforce development. In June 2026, the manufacturer opened a new Talent Center in the Hermantown and Duluth area. The facility serves as a hub for recruiting and technical training, supporting a stated goal of adding over 240 team members to the local workforce between 2026 and 2027.

Meeting sustained general aviation demand

The general aviation market has experienced sustained demand over the past several years, prompting original equipment manufacturers to accelerate production and certification cycles. For Cirrus Aircraft, which was founded in 1984 and is known for pioneering the Cirrus Airframe Parachute System (CAPS), the backlog of orders has necessitated a larger industrial footprint.

By increasing parts storage capacity and expanding composite manufacturing capabilities simultaneously, the company is positioning its supply chain to handle higher delivery volumes. The sequential investments in Duluth and Grand Forks indicate a strategy focused on vertical integration and localized control over the production process.

Photo Credit: Cirrus Aircraft

See more AirPro News in Google. Add AirPro News as a preferred source and our stories will appear more often in your Top Stories.
Continue Reading

MRO & Manufacturing

Milestone Aviation Extends 11 Airbus H225 Leases With ACHI

Milestone Aviation and Air Center Helicopters extend leases on 11 H225s through June 2033 for government and expeditionary missions.

Published

on

Milestone Aviation Extends 11 Airbus H225 Leases With ACHI

Milestone Aviation Group Limited and Air Center Helicopters, Inc. (ACHI) have secured the long-term operation of 11 Airbus H225 heavy-lift helicopters through lease extensions running into the next decade. The agreements, announced on October 15, 2026, ensure the continued deployment of the aircraft for expeditionary airlift, government support, and space mission recovery operations.

In a press release detailing the transaction, Milestone, an AerCap Holdings N.V. company, confirmed the extensions will commence in May 2027 and run through June 2033. The deal solidifies the fleet strategy for Fort Worth, Texas-based ACHI, which currently stands as the largest operator of the H225 platform in the Americas.

Advertisement
Istanbul Aviation Forum, the meeting point of the global aviation industry, April 27-28, 2027

Securing heavy-lift capacity

ACHI utilizes the Airbus H225 for complex, mission-critical operations worldwide. The heavy-lift helicopters are deployed for vertical replenishment (VERTREP), casualty evacuation (CASEVAC), medical evacuation (MEDEVAC), and specialized recovery activities supporting space missions. These operations require aircraft capable of lifting substantial payloads over long distances in austere environments.

The lease extensions provide ACHI with operational certainty for its core fleet assets over the next six years. Chris Dalton, Chief Operating Officer at ACHI, emphasized the importance of the lessor relationship in maintaining the company’s service capabilities.

Air Center’s relationship with Milestone is vital to our success, and we are reassured that these latest lease amendments will enable us to continue to provide unparalleled performance to our customers with the uniquely capable H225 aircraft. Milestone’s flexibility and cooperation make them a vital strategic partner, and securing this continued partnership keeps Air Center’s most critical assets in place through all of our current contract terms and beyond.

Sebastien Moulin, Chief Commercial Officer for Milestone Aviation Group, noted that the agreement underscores the continued value of the H225 platform in supporting demanding operations. He highlighted ACHI’s reputation as a trusted provider of aviation services and expressed satisfaction in strengthening the long-standing relationship between the two companies.

Evolution of the Air Center fleet

The relationship between Milestone and ACHI regarding these specific airframes dates back to February 10, 2021, when the initial lease agreement for the 11 helicopters was announced. At that time, Milestone and Airbus Helicopters collaborated with ACHI to repurpose the aircraft for utility, training, and transport missions under United States government contracts. Deliveries of the initial batch took place throughout 2021 and 2022, establishing the foundation for the operator’s current heavy-lift capabilities.

ACHI has since expanded its reliance on the heavy-lift platform. By February 2024, the operator’s H225 fleet had grown to 18 aircraft. To support this expanded fleet, ACHI signed a five-year Airbus HCare In-Service contract on February 28, 2024, securing parts-by-the-hour support directly from the manufacturer.

Milestone Aviation Group maintains a massive global footprint in the rotorcraft leasing market. As of December 31, 2025, the company owned or had on order 335 helicopters, according to filings with the U.S. Securities and Exchange Commission.

Repurposing the H225 platform

The Airbus H225, formerly known as the Eurocopter EC225 Super Puma, was originally designed as a heavy-lift passenger transport helicopter and was heavily utilized by the offshore oil and gas industry. Following a market downturn in the offshore sector and a fatal 2016 accident in Norway that led to a temporary grounding of the type, the global H225 fleet faced significant operational shifts.

Lessors and operators adapted by transitioning the heavy-lift assets into new roles. Companies like Milestone successfully placed repurposed H225s with operators like ACHI, shifting the aircraft from offshore crew transport to utility, military, and government contracting missions where their payload, range, and all-weather capabilities remain highly valued.

AirPro News analysis

We view this lease extension as a strong indicator of the successful second life of the Airbus H225 platform. The transition of these heavy-lift helicopters from the offshore oil and gas sector to specialized utility and government roles required significant coordination between lessors, the manufacturer, and operators. By securing these 11 airframes through 2033, Air Center Helicopters is signaling long-term confidence in the H225’s reliability for demanding expeditionary missions. For Milestone Aviation, locking in a six-year extension validates the strategy of repurposing legacy offshore assets into stable, government-backed contracting markets.

Photo Credit: Milestone Aviation Group

See more AirPro News in Google. Add AirPro News as a preferred source and our stories will appear more often in your Top Stories.
Continue Reading

MRO & Manufacturing

HAECO and Cathay Pacific Renew Boeing 777 Landing Gear Deal

HAECO Group and Cathay Pacific renew their Boeing 777 landing gear overhaul agreement, continuing a partnership active since 2010.

Published

on

HAECO and Cathay Pacific Renew Boeing 777 Landing Gear Deal

Hong Kong Aircraft Engineering Company Limited (HAECO Group) and Cathay Pacific Airways Limited have renewed their maintenance partnership covering exchange and overhaul services for the carrier’s Boeing 777 landing gear.

Announced in a press release on October 14, 2026, the agreement secures dedicated maintenance capacity for a critical component of Cathay Pacific’s long-haul operations. The arrangement leverages HAECO’s regional footprint, dividing specialized overhaul tasks and physical component replacement between facilities in the China Mainland and Hong Kong to reduce logistical overhead.

Advertisement
Istanbul Aviation Forum, the meeting point of the global aviation industry, April 27-28, 2027

Operational integration and fleet support

Under the terms of the agreement, HAECO Landing Gear Services in Xiamen performs the teardown, inspection, and overhaul of the Boeing 777 gear assemblies. The physical removal and installation of the gear on the aircraft take place during scheduled base maintenance visits at HAECO facilities in either Hong Kong or Xiamen.

This integrated approach is designed to streamline maintenance workflows and improve the rotation efficiency of spare landing gear. For an operator like Cathay Pacific, which relies on a fleet of 35 Boeing 777-300ER aircraft for its high-capacity and long-haul routes, minimizing downtime during heavy maintenance is a primary operational objective.

Keith Brown, Director Engineering at Cathay Pacific, highlighted the operational benefits of the integrated service model.

Beyond the core services, we value the broader support and customer care that come with HAECO Landing Gear Services being part of the HAECO Group. This agreement provides important overhaul and exchange support while maintaining the high standards of safety, quality and operational performance that our operation depends on.

A decades-long corporate relationship

The commercial ties between HAECO and Cathay Pacific are foundational to both organizations, dating back to HAECO’s establishment in 1950. The relationship is underpinned by shared corporate ownership. Swire Pacific Limited, a Hong Kong-based conglomerate, wholly owns HAECO and maintains a 45 percent controlling stake in Cathay Pacific.

While airframe and line maintenance have been constants, the specialized landing gear partnership was formalized in 2010. That year, HAECO Landing Gear Services completed its first overhaul for a Cathay Pacific Boeing 747. Over the subsequent 16 years, the program expanded to support multiple widebody types, including the Boeing 747-400, the Boeing 747-400ERF freighter, the Boeing 777-300, and the Boeing 777-300ER.

To date, HAECO has completed more than 200 landing gear deliveries under this specific partnership framework.

Gerald Steinhoff, Chief Commercial Officer at HAECO Group, noted the longevity of the arrangement in the company’s release. “This landing gear overhaul programme reflects the confidence built through consistent performance and close collaboration, as well as our shared commitment to safety and operational excellence,” Steinhoff stated.

Broader expansion in the Asia-Pacific MRO market

The Cathay Pacific renewal follows a series of recent contract acquisitions for HAECO as the maintenance, repair, and overhaul (MRO) provider expands its footprint in the Asia-Pacific region.

On September 24, 2026, HAECO secured a new landing gear overhaul agreement with Japanese carrier All Nippon Airways (ANA). A day prior, on September 23, 2026, the company announced an expanded engine services partnership with Garuda Indonesia covering maintenance for the GE Aerospace GE90 turbofan, the exclusive powerplant for the Boeing 777-300ER.

These agreements highlight the scale of HAECO’s current operations. The MRO provider employs approximately 15,000 staff globally across 14 operating companies, with facilities spanning Hong Kong, the Chinese Mainland, Europe, and the Americas.

Photo Credit: HAECO Group

See more AirPro News in Google. Add AirPro News as a preferred source and our stories will appear more often in your Top Stories.
Continue Reading
Advertisement

Follow Us

AirPro Atlas

Explore aviation on one 3D globe
4,000+ airports, 590+ active airlines, 180+ launch pads and 30 aircraft plants and boneyards, with live weather and launch countdowns.
Open the Atlas

aviation newsletter

Latest

Categories

Tags

Popular News