Connect with us

Technology & Innovation

Beta Technologies Achieves First FAA Certification for Electric Aircraft Propeller

Beta Technologies and Hartzell Propeller secure FAA Part 35 certification for electric aircraft propeller, advancing electric aviation certification.

Published

on

Beta Technologies’ Incremental Certification Strategy: Pioneering Electric Aircraft Propeller Approval

Beta Technologies has taken a significant step in the certification of electric aviation by securing the first-ever FAA Part 35 certification for a propeller designed specifically for electric propulsion systems. This milestone, achieved in collaboration with Hartzell Propeller, marks a pivotal moment in the maturation of the advanced air mobility (AAM) sector. The propeller, a five-blade carbon fiber design, was officially certified by the FAA on July 21, 2025, following four years of rigorous ground and flight testing.

This achievement is more than a technical success, it represents a validation of Beta’s stepwise certification strategy. By certifying individual components like the propeller before moving on to more complex systems such as the electric motor and full aircraft platforms, Beta aims to reduce risk, streamline regulatory processes, and accelerate time to market. This modular approach contrasts with more monolithic strategies employed by other eVTOL developers and is increasingly seen as a viable path forward in a rapidly evolving regulatory landscape.

Background: Beta Technologies and Hartzell Propeller

Founded in 2017 by engineer and pilot Kyle Clark, Beta Technologies has steadily emerged as a key player in the electric aviation sector. The company’s flagship aircraft, the ALIA series, includes both conventional take-off and landing (CTOL) and vertical take-off and landing (VTOL) variants. Beta’s mission revolves around building a complete ecosystem for electric aviation, encompassing aircraft, charging infrastructure, and operational logistics.

Hartzell Propeller, an Ohio-based company with over a century of experience in propeller design, has long been recognized for its innovation in propulsion systems. Known for supplying composite propellers for high-performance aircraft like the Boeing Condor, Hartzell brought deep domain expertise to the partnership with Beta. The collaboration began in 2021 and focused on developing a propeller optimized for the unique torque and load characteristics of electric motors.

The synergy between Beta’s forward-looking design philosophy and Hartzell’s technical rigor created a foundation for the successful certification journey. By leveraging Hartzell’s existing relationships with the FAA and its track record in composite propeller development, Beta was able to navigate the complex regulatory environment with greater efficiency.

The Stepwise Certification Strategy

Modular Approach to Risk Reduction

Beta’s certification strategy is built on the principle of modular validation. Rather than pursuing full aircraft certification from the outset, the company chose to certify individual components, starting with the propeller, followed by the electric motor, and then the aircraft platforms. This approach allows for focused testing, targeted risk mitigation, and iterative improvements without jeopardizing the entire program.

According to Beta CEO Kyle Clark, this strategy emerged from early flight testing experiences, which revealed challenges such as aerodynamic instability during transition phases and thermal management issues in battery systems. By isolating each component for certification, Beta could address these issues in a controlled manner, thereby improving overall system reliability.

Industry analysts note that this approach aligns well with the FAA’s evolving stance on certifying novel aircraft. The agency has increasingly advocated for data-driven, component-level validations as a means to accommodate rapidly advancing technologies. Beta’s stepwise model is seen as a practical implementation of this philosophy.

“Taking this huge problem… and chunking it down to the steps to get there”, Kyle Clark, CEO of Beta Technologies

FAA Certification of Hartzell’s Electric Propeller

On July 21, 2025, the FAA granted type certification under Part 35 to Hartzell’s five-blade carbon fiber propeller, marking it as the first such certification for an electric aircraft component. This milestone was the result of over four years of collaboration, during which the propeller underwent thousands of hours of testing under both ground and flight conditions.

The propeller was engineered to meet the unique demands of electric propulsion, including instantaneous torque delivery and regenerative braking. Tests included extreme scenarios such as ice ingestion, fatigue cycling, and regenerative load cases where the propeller acts as a windmill to recharge onboard batteries during descent.

This certification is a prerequisite for the next stages in Beta’s roadmap: FAA Part 33 certification of its 575hp electric motor (expected late 2025), followed by certification of the ALIA CX300 CTOL aircraft (2026–2027), and ultimately the ALIA A250 VTOL aircraft (targeted for late 2027).

Technical Specifications and Testing Protocols

The certified propeller features a ground-adjustable fixed-pitch design, tailored to handle the variable torque loads of electric motors. Its carbon fiber construction results in a 40% weight reduction compared to aluminum counterparts, and its aerodynamic profile limits noise to below 65 dB during cruise, an essential requirement for urban operations.

Testing protocols were extensive and included over 2,000 hours of fatigue testing under peak thrust conditions. Ice ingestion tests ensured structural integrity under instrument flight rules (IFR) conditions, while regenerative load testing validated the propeller’s ability to transition between propulsion and energy recovery modes.

These rigorous evaluations not only satisfied FAA certification requirements but also provided valuable data that can be leveraged in subsequent component and aircraft certifications, potentially reducing redundant testing by up to 30% according to industry estimates.

Broader Industry Context

Certification Challenges in the eVTOL Sector

The path to certifying electric vertical take-off and landing (eVTOL) aircraft is fraught with challenges. Traditional certification frameworks were designed for combustion-powered fixed-wing aircraft and helicopters, not for the hybrid characteristics of eVTOL platforms. As a result, developers must often work with regulators to create special conditions tailored to their specific technologies.

One major hurdle is the lack of FAA-approved flight simulators for eVTOL aircraft, which complicates pilot training and operational readiness. Additionally, vertically integrated manufacturers that design all components in-house face a more complex certification burden compared to those who partner with established suppliers.

Beta’s partnership model with Hartzell serves as a case study in how collaboration with certified suppliers can streamline the regulatory process. By leveraging Hartzell’s existing FAA certifications and compliance infrastructure, Beta reduced its documentation requirements and accelerated the certification timeline.

Global Regulatory Harmonization

Efforts are underway to harmonize certification standards across jurisdictions. The FAA and the European Union Aviation Safety Agency (EASA) issued a joint advisory circular in June 2024 to align their approaches to eVTOL certification. This includes graded compliance tiers based on aircraft size and use case, as well as a hybrid integration of airworthiness standards from Parts 23, 27, and 33.

These harmonized guidelines provide a framework that supports Beta’s stepwise approach. By enabling concurrent certification processes across U.S. and European facilities, the new standards reduce duplication and facilitate faster market entry. Beta has already capitalized on this by conducting demonstration flights across Europe during its 2025 Grand Tour.

The international alignment also opens the door for Beta to pursue global certification pathways, increasing its competitiveness in a market projected to reach over $100 billion by 2033.

Conclusion and Future Outlook

Beta Technologies’ successful certification of Hartzell’s electric propeller marks a turning point in the evolution of electric aviation. It validates a modular, stepwise approach to certification that not only aligns with regulatory expectations but also mitigates technical and financial risks. By focusing on component-level validation, Beta has created a replicable model for other developers navigating the complex landscape of eVTOL certification.

Looking ahead, Beta’s roadmap includes certification of its electric motor, CTOL aircraft, and eventually its VTOL platform. With strong financial backing and strategic industry partnerships, the company is well-positioned to lead the next phase of AAM development. As regulatory frameworks continue to evolve, Beta’s approach may serve as a blueprint for scalable, certifiable, and commercially viable electric aviation.

FAQ

What is the significance of the FAA certification for Beta’s propeller?
It’s the first FAA Part 35 certification for a propeller designed specifically for electric aircraft, validating Beta’s modular certification approach.

What are the next steps in Beta’s certification roadmap?
Beta aims to certify its electric motor by late 2025, its CTOL aircraft by 2026–2027, and its VTOL aircraft by late 2027.

How does Beta’s strategy differ from other eVTOL developers?
Beta uses a stepwise certification model, focusing on individual components first, unlike some competitors who pursue full aircraft certification all at once.

Sources:
The Air Current,
Beta Technologies,
Hartzell Propeller,
GAMA,
FAA,
EASA

Photo Credit: CBS 42

Continue Reading
Click to comment

Leave a Reply

Technology & Innovation

Joby Aviation and Toyota Form eVTOL Manufacturing Joint Venture

Joby Aviation and Toyota establish a joint venture to manufacture the S4 eVTOL, with Toyota holding a 51% stake.

Published

on

Joby Aviation, Inc. (JOBY) and Toyota Motor Corporation (TM) have formalized their nearly decade-long partnership by establishing a joint venture to manufacture electric vertical take-off and landing (eVTOL) aircraft. The new entity, named the Joby Toyota Aero Manufacturing Preparation Company, will focus on scaling commercial production of the Joby S4 Series eVTOL aircraft.

Announced in a press release on June 30, 2026, following a U.S. Securities and Exchange Commission (SEC) 8-K filing on June 29, 2026, the alliance combines Joby’s electric aviation technology with Toyota’s established production systems expertise. The joint venture will operate across locations in Santa Cruz, California, and Toyota City, Japan.

Joint venture structure and financial stakes

Toyota holds a 51 percent majority stake in the new manufacturing company, acquired through the purchase of 1.02 million shares for $1.02 million. Joby retains the remaining 49 percent stake, having purchased 980,000 shares for $980,000. The joint venture will be governed by a five-member board of directors, with three members designated by Toyota and two designated by Joby.

The agreement includes specific intellectual property licensing arrangements between the two parent companies. Joby will license certain aircraft-related intellectual property to the joint venture on a royalty-free basis. In return, Toyota will license manufacturing-related intellectual property to the venture, which includes certain royalty-bearing rights.

Scaling eVTOL production

The formal joint venture builds upon a foundation of significant financial and technical support from the Japanese automaker. Toyota has provided approximately $900 million in total capital to Joby to date. The automaker is already providing technical assistance as Joby establishes a series production line for the S4 eVTOL aircraft at a facility in Ohio.

In the June 30 press release, Joby Aviation founder and CEO JoeBen Bevirt highlighted the depth of the corporate relationship.

“Toyota has been by Joby’s side for nearly a decade, providing invaluable guidance and support as we built the foundation for Manufacturing our aircraft. Today’s announcement reflects the strength of our relationship and our shared confidence in the opportunity ahead.”

Toyota Motor Corporation Chairman Akio Toyoda stated that the company views air mobility as a natural extension of its philosophy of providing mobility for all, expanding its focus from the ground into the sky to bring new value to society.

Certification progress and next steps

The manufacturing alliance aligns with Joby’s ongoing Certification efforts with the U.S. Federal Aviation Administration (FAA). During the first quarter of 2026, Joby began flying its first FAA-conforming aircraft for type inspection authorization. This testing phase is a required step as the company works toward achieving full FAA type certification for the S4 Series.

With the joint venture now legally established, the two companies will begin integrating their engineering and manufacturing teams across the California and Japan facilities to prepare for high-volume aircraft production.

AirPro News analysis

We view the formalization of the Joby Toyota Aero Manufacturing Preparation Company as a critical de-risking event for Joby’s production ambitions. While designing and certifying an eVTOL aircraft presents significant regulatory hurdles, manufacturing these vehicles at scale with automotive-style efficiency is an entirely different challenge that has historically troubled aerospace Startups. By securing a majority-stake commitment from Toyota, Joby gains direct access to one of the world’s most proven manufacturing systems. Furthermore, the intellectual property arrangement, where Toyota retains royalty-bearing rights on its manufacturing processes, suggests the automaker sees long-term revenue potential in aerospace production beyond its initial capital Investments.

Sources: Joby Aviation, Inc. and Toyota Motor Corporation

Photo Credit: Joby Aviation

Continue Reading

Sustainable Aviation

KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore

KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

Published

on

On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.

The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.

PureSAF technology and project scope

The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.

In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.

“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”

The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.

Aligning with Singapore’s aviation mandates

The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.

The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.

Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.

AirPro News analysis

We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.

Sources: KBR

Photo Credit: KBR

Continue Reading

Technology & Innovation

Mako Aerospace Indicates $28M Series A for Electric Jet Engine

Scottish startup Mako Aerospace indicates a $28M Series A to advance its superconductor-based all-electric jet engine prototype.

Published

on

Mako Aerospace, a Scottish aerospace startups developing all-electric jet engine technology, has indicated the closure of a $28 million Series A funding round to advance its propulsion systems.

A URL published on the company’s domain outlines the capital injection for the Dunfermline-based manufacturers. Mako Aerospace is currently developing “The Forerunner,” an all-electric jet engine prototype utilizing superconductor technology designed to extend the range of electric aircraft.

Advancing all-electric propulsion

Led by Chief Executive Officer Kieran Duncan and Chief Operations Officer Pia Saelen, Mako Aerospace is focused on reducing operating expenses for aircraft operators. The company targets a 70% reduction in fuel costs compared to traditional turboprop engines using its proprietary technology.

In September 2022, Mako Aerospace announced a partnerships with the National Manufacturing Institute Scotland (NMIS) to manufacture the prototype of its electric jet engine. The reported $28 million Series A would provide the capital required to scale this development and pursue experimental certification for the propulsion system.

Funding verification and industry context

The $28 million funding figure originates from a dedicated URL on the Mako Aerospace website. The primary press release is not currently accessible through public web searches, and the funding round has not yet been confirmed by regulatory filings or secondary financial press.

If completed, a $28 million Series A represents a substantial investments in the electric aviation sector. Startups developing novel propulsion systems require significant early-stage capital to transition from conceptual design to physical prototyping and testing.

AirPro News analysis

We note that while the $28 million figure is substantial for a regional aerospace startup at this stage, the lack of accessible public filings or widespread syndication of the press release warrants caution. Developing an all-electric jet engine using superconductors is a highly capital-intensive process. If the funding is fully realized, it will likely bridge the gap between the NMIS-supported prototype phase and initial ground testing. Certification by aviation authorities remains a distant and expensive hurdle for any novel propulsion technology.

Sources: Mako Aerospace

Photo Credit: Mako

Continue Reading
Every coffee directly supports the work behind the headlines.

Support AirPro News!

Advertisement

Follow Us

newsletter

Latest

Categories

Tags

Every coffee directly supports the work behind the headlines.

Support AirPro News!

Popular News