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Boeing and Alphavest Launch Five Aerospace Centers in Morocco

Boeing and Alphavest Capital partner to establish five aerospace centers in Morocco, creating 1,200 jobs and boosting regional manufacturing.

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Boeing and Alphavest Capital Establish Aerospace Centers in Morocco: Strategic Expansion in North Africa’s Aviation Hub

The partnership between Moroccan asset management firm Alphavest Capital and American aerospace giant Boeing represents a transformative development in Morocco’s industrial landscape. Signed on July 18, 2025, the memorandum of understanding (MoU) establishes five specialized aerospace centers across Morocco, targeting engineering, tubing systems, complex mechanical components, composite structures, and raw materials processing. This initiative builds upon Boeing’s 24-year presence in Morocco and aligns with the kingdom’s national industrial strategy to position itself as Africa’s premier aerospace manufacturing hub.

The collaboration emerges amid significant sector momentum, including Boeing’s recent partnership with Casablanca Aéronautique for 737 MAX component production, and occurs against a backdrop of Morocco’s economic diversification efforts. With Alphavest Capital managing dedicated aerospace and tech investment funds, this venture signals confidence in Morocco’s skilled workforce, cost competitiveness, and strategic geographic position bridging European, African, and Middle Eastern supply chains.

Historical Context of Morocco’s Aerospace Development

Morocco’s aerospace ambitions trace back to Boeing’s initial 2001 investment in Morocco Aero-Technical Interconnect Systems (MATIS), which employed 850 workers in Casablanca producing aircraft components. This foundational presence expanded significantly in 2016 when Morocco and Boeing signed a landmark agreement to establish an industrial ecosystem attracting 120 suppliers, creating 8,200 skilled jobs, and generating $1 billion in exports. The Moroccan government’s proactive industrial policy included developing specialized infrastructure like Midparc, a 126-hectare aerospace-dedicated industrial zone near Casablanca featuring modular factories, highway connectivity, and administrative one-stop services.

By 2022, Morocco hosted 142 aerospace companies generating $2 billion in annual exports and employing 17,000 workers, 40% of whom were women. This growth occurred despite pandemic disruptions, with Morocco experiencing only a 29% sector contraction compared to 50% globally, demonstrating resilient supply chain integration and adaptability.

Boeing’s Evolving Strategic Commitment

Boeing’s deepening Moroccan engagement reflects long-term strategic calculations beyond labor arbitrage. Ihssane Mounir, Boeing’s Senior Vice President of Global Supply Chain, emphasizes Morocco’s “unique value in risk mitigation, quality assurance, and delivery reliability.” The 2016 agreement included workforce development programs to address technical skill gaps, while 2023 brought an industrial offset agreement tied to Morocco’s Apache helicopter procurement.

This latest Alphavest partnership extends Boeing’s supplier diversification strategy amid global supply chain pressures, with Moroccan Minister of Industry Moulay Hafid Elalamy noting the sector multiplied sixfold over a decade. The five new centers represent Boeing’s largest concentrated investment in African aerospace manufacturing, moving beyond component production toward comprehensive engineering capabilities.

“Morocco offers a unique value in risk mitigation, quality assurance, and delivery reliability.” — Ihssane Mounir, Boeing SVP Global Supply Chain

Structural Framework of the Aerospace Centers

The five specialized centers constitute an integrated manufacturing ecosystem designed to elevate Morocco’s position in global aerospace value chains. Each center addresses distinct technological domains and complements existing capabilities in the country’s aerospace sector.

Engineering Excellence Hub

This facility will focus on advanced aviation design and prototyping, including flight control systems and structural testing. It aligns with Morocco’s push toward high-value engineering services and builds on competencies demonstrated by Bombardier’s Casablanca facility. Collaborations with Mohammed VI Polytechnic University are expected to support research and graduate talent retention.

Tubing and Conduit Systems Center

Specializing in fluid transport systems for fuel, hydraulics, and pneumatics, this center leverages Morocco’s existing wiring harness production for Boeing aircraft. The facility will incorporate advanced polymer and lightweight alloy applications, with technology transfer from Boeing’s proprietary research.

Complex Mechanical Assembly Facility

This center will handle precision machining of flight-critical components such as landing gear systems. It builds on Casablanca Aéronautique’s current work and will incorporate multi-axis CNC machining and robotic assembly. All processes will adhere to AS9100 aerospace standards, with Boeing providing certification protocols.

Composite Structures Manufacturing

This facility will produce carbon fiber and glass-reinforced components for airframes and engine nacelles. Composites now make up over 50% of modern aircraft structures, and Morocco already hosts composite production through companies like Safran. The new center will expand these capabilities and meet growing global demand.

Raw Materials Processing and Distribution

This center will focus on aerospace-grade aluminum, titanium, and specialty alloy treatment. It aims to establish Morocco’s first integrated metals supply chain for aviation, reducing import dependencies and supporting vertical integration across the other four centers.

Alphavest Capital’s Strategic Role

As Boeing’s Moroccan partner, Alphavest Capital provides financial architecture and local market expertise. The firm manages an Aerospace Fund and a Tech Fund, both aimed at industrial capacity expansion and digital transformation. CEO Majid Benmlih described the Boeing partnership as “historic” for Morocco’s industrial trajectory.

Financial Architecture and Risk Mitigation

The $200 million project is financed through a mix of Alphavest’s fund capital, Boeing’s in-kind contributions, and Moroccan government incentives. Risk is mitigated through phased payments and shared R&D costs. Projections estimate 1,200 direct jobs by 2027 and $350 million in annual export potential.

Alphavest’s local networks enable partnerships with educational institutions like the International University of Rabat, ensuring a pipeline of skilled talent. Their history of co-developing suppliers like TDM Aerospace further demonstrates their operational capabilities in the sector.

Morocco’s Aerospace Industrial Policy Framework

Morocco’s aerospace strategy is underpinned by a combination of targeted incentives, infrastructure development, and workforce training. The 2014 Aeronautics Plan laid the foundation for the country’s aerospace growth by offering financial and tax incentives to investors.

Incentives and Infrastructure

Incentives include grants covering up to 30% of land costs and 15% of equipment expenses, five-year corporate tax holidays, and VAT exemptions. Infrastructure investments include the Midparc industrial zone and a $200 million airport modernization program focused on cargo logistics at Casablanca and Tangier.

Workforce Development

Specialized training institutes like the Institut des Métiers de l’Aéronautique and technical schools provide CNC machining and composite manufacturing certifications. These efforts have supported sector growth from 121 companies in 2016 to 142 in 2022, with employment nearly doubling to 17,000 workers.

Global Aerospace Context and Competitive Positioning

Morocco’s aerospace expansion coincides with global supply chain reconfigurations. With 85% of Africa’s aerospace exports, Morocco competes with South Africa, Tunisia, and Egypt in specialized segments. Its proximity to Europe, competitive costs, and trade agreements position it as a favorable alternative for global OEMs.

Boeing’s Supply Chain Strategy

The Alphavest partnership aligns with Boeing’s efforts to diversify suppliers following production delays caused by over-reliance on single sources. Morocco becomes Boeing’s third global manufacturing cluster after Seattle and Singapore, focusing on risk mitigation and cost optimization.

Recent Sector Developments and Momentum

Other recent developments include Boeing’s June 2025 partnership with Casablanca Aéronautique for 737 MAX parts, and Lockheed Martin’s new military MRO facility. Bombardier is also expanding its composite facility in Midparc. These developments reflect a broader momentum in Morocco’s aerospace ecosystem.

Supporting infrastructure such as ONDA’s airport upgrades and high-speed rail connections are reducing logistics costs. Renewable energy integration, with Morocco’s grid sourcing 40% from renewables, adds sustainability to the sector’s growth profile.

Conclusion: Strategic Implications and Future Trajectory

The Boeing-Alphavest aerospace centers mark a significant leap in Morocco’s industrial capabilities. The project is expected to create 1,200 high-skilled jobs by 2027 and integrate Morocco further into Boeing’s global supply chain. It also signals a shift toward more advanced manufacturing and engineering roles in the country.

Looking ahead, Morocco could become a regional hub for sustainable aviation technologies and military aerospace production. The partnership sets a precedent for international industrial collaboration and may inspire similar ventures in other high-potential sectors.

FAQ

Question: What are the five aerospace centers focused on? Answer: The centers specialize in engineering, tubing systems, complex mechanical components, composite structures, and raw materials processing.

Question: When was the partnership between Boeing and Alphavest Capital announced? Answer: The memorandum of understanding was signed on July 18, 2025.

Question: How many jobs will the new centers create? Answer: The project is expected to create approximately 1,200 direct jobs by 2027.

Sources: Morocco World News, Challenge.ma, Medias24, L’Economiste, Reuters, Boeing

Photo Credit: Morocco World News

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MRO & Manufacturing

Chemical Leak Emergency at GKN Aerospace in Garden Grove California

A hazardous methyl methacrylate leak at GKN Aerospace in Garden Grove, CA, has led to mass evacuations and emergency response efforts.

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This article summarizes reporting by KTLA.

A critical hazardous materials emergency is currently underway in Orange County, California. In the city of Garden Grove, a massive industrial storage tank holding highly volatile compounds has suffered a severe leak, prompting widespread alarm. Thousands of local residents have been forced to evacuate their homes as emergency response crews work desperately to prevent a catastrophic chemical spill or explosion at a local aerospace manufacturing plant.

According to reporting by KTLA, the incident began on the afternoon of Thursday, May 21, 2026, when a 34,000-gallon tank containing methyl methacrylate began to overheat uncontrollably. After a brief period Thursday night where authorities believed the cooling efforts were successful, conditions rapidly deteriorated by Friday morning. This sudden escalation forced officials to reissue and significantly expand mandatory evacuation orders across multiple neighboring cities.

We are closely monitoring this dual-hazard threat, which poses severe risks of both high flammability and respiratory toxicity. Local fire departments and federal disaster officials are currently coordinating emergency containment strategies as the structural integrity of the tank remains critically unstable.

Escalating Crisis at GKN Aerospace

Timeline of the Chemical Leak

The emergency originated at the GKN Aerospace plant located on the 12000 block of Western Avenue in Garden Grove. The facility is known for manufacturing specialized plastic components utilized in commercial and military aircraft. Based on KTLA’s timeline of events, the Orange County Fire Authority (OCFA) first responded to reports of a chemical leak at approximately 3:30 p.m. on Thursday.

The chemical inside the industrial tank began generating its own heat, a reaction that triggered the facility’s automatic sprinkler systems and relief valves. This safety mechanism subsequently released toxic vapors into the surrounding air. Firefighters spent the entirety of Thursday night continuously spraying the compromised tank with water to lower its internal temperature. While these initial cooling efforts led authorities to temporarily lift the first wave of evacuation orders, the relief was short-lived. By Friday, the tank’s temperature spiked once again, forcing hazmat crews to declare the vessel unmitigable and actively in crisis.

The Threat of Thermal Runaway

The primary concern for emergency responders centers on the estimated 6,000 to 7,000 gallons of methyl methacrylate currently trapped inside the 34,000-gallon tank. Methyl methacrylate is an industrial epoxy heavily utilized in aerospace manufacturing; however, it poses severe respiratory risks to humans and is highly flammable.

Because the substance is self-heating, an uncontrolled rise in internal temperature can lead to a dangerous chemical phenomenon known as thermal runaway. OCFA Division Chief and Incident Commander Craig Covey outlined the grim possibilities facing emergency responders on the ground.

“One, the tank fails and spills… or two, the tank goes into a thermal runaway and blows up,” Covey stated, according to KTLA.

Authorities noted that an explosion could trigger a chain reaction, potentially compromising adjacent storage tanks containing additional fuels and hazardous chemicals.

Community Impact and Evacuation Zones

Expanded Safety Perimeters

The renewed threat of an explosion on Friday necessitated a massive expansion of the evacuation zone, creating a roughly one-mile buffer that impacts thousands of residents across Garden Grove, Cypress, and Stanton. As detailed by KTLA, the mandatory evacuation perimeter is strictly bordered by Trask Avenue to the north, Ball Road to the south, Valley View Street to the east, and Dale Street to the west.

Displaced residents are being directed to emergency shelters established by local authorities. Evacuation centers are currently operational at the Garden Grove Sports and Recreation Center on Deodara Drive and the Cypress Community Center on Orange Avenue.

Widespread School Closures

The environmental hazard has severely disrupted local education and community activities. The Garden Grove Unified School District suspended classes indefinitely for numerous campuses situated within and near the danger zone to protect students from potential toxic plume exposure.

Affected schools include Pacifica and Rancho Alamitos High Schools, Bell and Alamitos Intermediate Schools, and several elementary campuses such as Barker, Bryant, Carver, Enders, Garden Park, Wakeham, and Patton. Furthermore, schools situated outside the immediate evacuation area have canceled all outdoor activities as a strict precautionary measure.

Government Response and Next Steps

The severity of the chemical leak has drawn the immediate attention of federal lawmakers. U.S. Representative Derek Tran, whose congressional district encompasses the affected Orange County area, announced that his office is actively coordinating with local police, fire, and emergency personnel.

Tran noted he is “in contact with federal disaster relief officials, including FEMA and the EPA,” to secure necessary assistance for the region.

While the immediate operational focus remains entirely on cooling the tank to avert a catastrophic explosion, future investigations will be required. Once the site is stabilized, authorities will need to determine the root cause of the initial overheating and the subsequent failure of the containment systems at the GKN Aerospace site.

AirPro News analysis

The unfolding situation in Garden Grove highlights the inherent risks associated with aerospace manufacturing facilities located in densely populated urban corridors. Methyl methacrylate is a critical component in producing lightweight, durable plastics for modern commercial and military aircraft, but its volatile, self-heating nature requires stringent, fail-proof thermal management protocols.

We anticipate that once the immediate threat is neutralized, regulatory bodies such as the Environmental Protection Agency (EPA) and the Occupational Safety and Health Administration (OSHA) will launch comprehensive investigations into GKN Aerospace’s chemical storage practices. This incident is likely to prompt a broader aviation industry review of how self-heating aerospace chemicals are stored, particularly regarding the redundancy of cooling systems and relief valves in aging industrial tanks.

Frequently Asked Questions (FAQ)

What chemical is leaking in Garden Grove?
The leaking substance is methyl methacrylate (MMA), a highly flammable and toxic industrial chemical primarily used in the manufacturing of aerospace plastics and acrylics.

Where are the evacuation centers located?
Shelters for displaced residents are open at the Garden Grove Sports and Recreation Center (13641 Deodara Dr.) and the Cypress Community Center (5700 Orange Ave.).

What is a thermal runaway?
Thermal runaway occurs when a self-heating chemical’s internal temperature rises uncontrollably. If cooling systems fail to mitigate the heat, the reaction accelerates, potentially leading to a catastrophic explosion.

Sources

Photo Credit: KTLA

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MRO & Manufacturing

Spirit Airlines Shutdown Boosts Spare Engine Supply in 2026

Spirit Airlines ceases operations in 2026, releasing Airbus A320-family engines and parts that ease a global shortage amid Pratt & Whitney GTF engine issues.

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Spirit Airlines’ cessation of operations on May 2, 2026, has sent ripples through the global aviation aftermarket. Following two Chapter 11 bankruptcy filings within 14 months, the liquidation of the carrier’s assets is creating unexpected secondary effects, particularly within the Airbus A320-family ecosystem.

According to a recent market report by aviation marketplace Locatory, the sudden availability of Spirit’s all-Airbus fleet is injecting much-needed spare engines and teardown parts into a severely constrained supply chain. The narrowbody engine market, already grappling with shop capacity limits and lease transition delays, is experiencing a unique shift as near-new aircraft are dismantled to keep other fleets flying.

We are observing an unprecedented market dynamic where functional engines and their components hold more immediate value than the airframes they power. This redistribution of assets offers a temporary buffer to the global supply and demand imbalance, even as the industry absorbs the loss of a major ultra-low-cost carrier.

The GTF Engine Crisis and Market Context

To understand the impact of Spirit’s liquidation, it is essential to look at the broader crisis affecting narrowbody engines. Prior to its collapse, Spirit operated approximately 100 to 114 Airbus A320-family aircraft, heavily featuring the new-generation A320neo and A321neo models. These aircraft rely primarily on Pratt & Whitney PW1000G Geared Turbofan (GTF) engines and CFM International LEAP engines.

The GTF engines have faced significant challenges due to a rare powdered-metal manufacturing defect that affects critical rotating parts, such as high-pressure turbine disks and compressors. This defect prompted aviation authorities to mandate accelerated off-wing inspections, leading to the grounding of hundreds of aircraft worldwide.

MRO Bottlenecks

The mandatory inspections and subsequent repairs can take hundreds of days, largely due to constrained Maintenance, Repair, and Overhaul (MRO) shop capacity. Airlines have been forced into a highly competitive leasing market for functional GTF engines just to maintain their flight schedules, creating a severe shortage of spare engines globally.

Unprecedented Teardowns of Young Aircraft

The shortage of new-generation engines has created unusual incentives in the aftermarket. Because functional GTF engines and their components are in such high demand, they frequently outvalue the aircraft themselves.

Consequently, near-new ex-Spirit A320neos are being dismantled for parts. Industry data highlights that aviation parts company EirTrade Aviation recently acquired two ex-Spirit A320neos aged just 3.5 and 4 years old. These are the youngest airframes of their type to ever undergo teardown.

Bill Thompson, VP of Origination and Trading at EirTrade Aviation, noted the value of these assets in the current market:

“We have also acquired four sets of in-demand LRU and BFE components from the PW1100 engine type within this significant transaction.”

Injecting Critical Components into the Supply Chain

Data from the Locatory report reveals ongoing supply-chain pressures for critical rotating components, particularly High-Pressure Compressor (HPC) spools and High-Pressure Turbine (HPT) disks. These parts have been notoriously difficult to source.

The accelerated liquidation of Spirit’s fleet, approved by a U.S. bankruptcy court, is injecting these highly sought-after Line Replaceable Units (LRUs) into the MRO ecosystem. This influx is helping to alleviate some of the existing maintenance backlog.

Temporary Relief for Grounded Fleets

Functional GTF engines removed from Spirit’s grounded fleet are being rapidly leased to other airlines to support their Aircraft on Ground (AOG) situations. Austin Willis, CEO of Willis Lease Finance Corp, observed the trend:

“This is providing some limited temporary relief from the supply/demand imbalance.”

Despite this new supply, Willis noted that leasing rates for GTF engines have not yet declined. Aviation consultant Dick Allewelt echoed this sentiment, suggesting the teardowns could have an easing effect on the tight engine market as carriers bypass long MRO wait times.

Broader Industry Implications

Major MRO providers and engine manufacturers, including Pratt & Whitney and MTU Aero Engines, will need to adapt to this sudden influx of used serviceable material (USM). The availability of these parts may slightly alter production plans for new spare parts in the near term.

Furthermore, Spirit’s collapse highlights the fragility of the ultra-low-cost carrier (ULCC) model amid high fuel costs, heavy debt, and persistent supply chain disruptions. Other airlines operating similar fleets will be closely monitoring how the redistribution of Spirit’s assets impacts overall maintenance and operational costs.

AirPro News analysis

While the spare engine market is currently highly lucrative, we assess that these conditions carry inherent investment risks. Investors purchasing spare engines at today’s premium prices could be exposed to falling asset values and lease rates once Pratt & Whitney fully resolves the technical issues and clears the MRO backlog. The injection of spare parts into the market provides short-term relief, but the long-term structural issues of manufacturing defects and MRO bottlenecks remain the dominant forces shaping the narrowbody engine sector.

Frequently Asked Questions

When did Spirit Airlines cease operations?
Spirit Airlines officially ceased operations on May 2, 2026, following two Chapter 11 bankruptcy filings within a 14-month period.

Why are young Spirit Airlines aircraft being torn down?
Due to a severe global shortage of functional Pratt & Whitney GTF engines and parts, near-new aircraft (some as young as 3.5 years old) are currently more valuable when dismantled for their engines and Line Replaceable Units (LRUs) than as intact airframes.

What is the GTF engine defect?
The Pratt & Whitney PW1000G GTF engines have a rare powdered-metal manufacturing defect affecting critical rotating parts. This has forced global groundings and accelerated inspections, creating a massive backlog in MRO shops.

Sources

Photo Credit: Spirit Airlines

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MRO & Manufacturing

AAR Expands A320 Slat Repair Services in Thailand Facility

AAR CORP. adds A320 slat repair capabilities at its Chonburi, Thailand facility, enhancing Airbus component support amid growing Asia-Pacific MRO demand.

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This article is based on an official press release from AAR CORP.

On May 19, 2026, aviation aftermarket provider AAR CORP. announced a significant expansion of its Component Maintenance, Repair, and Overhaul (MRO) capabilities. According to the company’s official press release, AAR has officially added A320 slat repair services to its facility in Chonburi, Thailand. This strategic enhancement further cements the company’s footprint in the rapidly growing Southeast Asian aviation market.

The announcement strategically coincides with the 10-year anniversary of AAR’s collaboration with Airbus in the Asia-Pacific (APAC) region. By adding these new capabilities, AAR reinforces its position as an authorized single-source service center for Airbus proprietary components, providing critical localized support for airlines operating the highly popular A320 family of aircraft.

Expanding Capabilities in Southeast Asia

According to the company’s statements, the new slat repair services will cover both the legacy A320ceo and the newer A320neo aircraft. This addition builds upon AAR’s existing portfolio of Airbus proprietary component repairs at the Chonburi facility, which already processes critical flight control surfaces such as rudders, flaps, and sharklets.

The Chonburi site has seen rapid development over the past two years. Industry research notes that AAR acquired this Component Services facility, formerly operated by Triumph Product Support, in early 2024. The location specializes in repairing and overhauling commercial aircraft components, including nacelles and engine mounts. Furthermore, in December 2025, AAR finalized the formation of xCelle Asia, a joint venture with Air France Industries KLM Engineering & Maintenance (AFI KLM E&M) based at the same Thai facility, focusing on new-generation aircraft nacelle overhauls like the LEAP-1A/1B and Trent1000.

The 10-Year Airbus Partnership

The expansion in Thailand marks a decade of integrated partnership between AAR and the European aerospace manufacturer. Under this collaborative framework, Airbus supplies the necessary technical expertise, engineering data, and approval frameworks. In turn, AAR invests capital into the physical infrastructure, specialized tooling, and workforce training required to execute the repairs.

In the press release, Rahul Shah, Senior Vice President of Strategic Growth and Business Development in APAC/MENA at AAR, highlighted the importance of the region’s growth.

“We are excited about the opportunities this expanded relationship creates for the future of A320 MRO support in Asia-Pacific,” Shah stated in the company release.

Navigating the MRO “Super Cycle”

This localized expansion arrives during a unique macroeconomic period for commercial aviation. Industry analysts currently describe the global market as experiencing an MRO “Super Cycle.” Persistent supply-chain disruptions and manufacturing bottlenecks at major original equipment manufacturers (OEMs) have led to severe shortages in new aircraft deliveries.

Because carriers cannot acquire new jets at their desired pace, they are forced to extend the operational lifecycles of their older fleets. Combined with a robust post-pandemic recovery in passenger traffic across Asia, aircraft are accumulating flight hours rapidly. This dynamic is driving unprecedented demand for heavy maintenance checks and component replacements. Regional competitors, including SIA Engineering Company (SIAEC) and HAECO, are also actively scaling up their Airbus component support capabilities to capture this surging market share.

AirPro News analysis

We view AAR’s decision to establish a single-source repair center in Thailand as a critical move for supply chain resilience. By localizing the repair of A320 slats and other flight control surfaces, AAR and Airbus are effectively reducing turnaround times (TAT) and heavy shipping costs for Asian airlines. Keeping these highly utilized planes in the air rather than grounded for parts is currently the top priority for regional operators.

Furthermore, by ensuring their new tooling supports both the A320ceo and the A320neo, AAR is successfully future-proofing its investment. This dual capability bridges the gap between maintaining aging legacy fleets today and servicing next-generation technology as delivery bottlenecks eventually ease.

Frequently Asked Questions (FAQ)

What new services is AAR offering in Thailand?
AAR has added slat repair capabilities for both A320neo and A320ceo aircraft at its Chonburi, Thailand facility, building on its existing repair services for rudders, flaps, and sharklets.

Why is the Asia-Pacific MRO market experiencing a “Super Cycle”?
A combination of delayed new aircraft deliveries from major manufacturers and a strong rebound in passenger travel has forced airlines to fly older aircraft longer and harder, resulting in a massive spike in demand for maintenance, repair, and overhaul services.

Sources

Photo Credit: Airbus

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