MRO & Manufacturing
EME Aero Expands GTF Engine Maintenance Capacity in Poland
EME Aero’s $37M Poland facility increases GTF engine servicing to 500+ units annually, integrating AI analytics and sustainable tech for aviation’s future.
The aviation industry is undergoing a significant transformation, driven by technological innovation, sustainability goals, and surging demand for next-generation aircraft engines. At the heart of this evolution lies the geared turbofan (GTF) engine, developed by Pratt & Whitney, known for its fuel efficiency and environmental performance. As the global fleet of GTF-powered aircraft expands, the need for efficient and scalable maintenance, repair, and overhaul (MRO) solutions becomes increasingly critical.
EME Aero, a 50/50 joint venture between Lufthansa Technik and MTU Aero Engines, has emerged as a key player in this space. With the inauguration of its second test cell in Jasionka, Poland, on June 30, 2025, EME Aero has significantly enhanced its capabilities. This $37 million investment not only increases the facility’s annual engine servicing capacity to over 500 units by 2028 but also positions the site as one of the most advanced GTF MRO centers globally.
This article explores the technical, economic, and strategic implications of EME Aero’s expansion, providing a comprehensive look at how this development fits into the broader context of aviation maintenance and sustainability.
Constructed in just 600 days, 30% faster than industry norms, EME Aero’s second test cell is a testament to engineering efficiency. Designed to handle all three GTF engine types (PW1100G-JM, PW1500G, and PW1900G), the facility incorporates cutting-edge technology such as high-frequency vibration sensors, AI-driven performance analytics, and automated fuel flow calibration systems. These features enhance diagnostic precision and reduce testing cycles by up to 15 hours per engine.
The test cell also incorporates robust environmental controls. Acoustic dampening systems reduce noise emissions by 40 decibels, while real-time emissions monitoring ensures compliance with stringent EU environmental regulations. These advancements reflect a broader industry trend toward greener, more sustainable aviation infrastructure.
Notably, the facility’s modular design allows for future upgrades, including compatibility testing for hybrid-electric propulsion systems and composite fan blades, essential for supporting the upcoming GTF Advantage engine, set to enter service in 2026.
“This expansion isn’t just about capacity, it’s about future-proofing the GTF ecosystem,”, Michael Schreyögg, Chief Program Officer, MTU Aero Engines.
EME Aero’s growth has significant economic implications, both locally and globally. The facility currently employs nearly 1,200 specialists and plans to expand to over 1,400 by 2028. This workforce development is supported by partnerships with local institutions like Rzeszów University, which recently launched a dedicated GTF maintenance curriculum.
Regional supply chain engagement has also surged, with a 70% increase in local procurement since 2023. Companies such as PZL Mielec now supply turbine components, creating a cascading economic effect throughout Poland’s “Aviation Valley.” MTU estimates that each engine serviced at EME Aero generates approximately $220,000 in local economic value, encompassing logistics, hospitality, and ancillary services. To meet future demand, EME Aero is investing in AI-assisted training simulators that reduce technician skill acquisition time by 30%, and expanding apprenticeship programs to ensure a steady pipeline of skilled labor amid a tight labor market.
The surge in GTF engine orders, nearly 1,100 in 2025 alone, underscores the technology’s market traction. Pratt & Whitney’s GTF family now accounts for approximately 29% of the narrowbody engine market, with more than 12,000 orders and commitments from over 90 airlines worldwide. This momentum is driven by the engine’s 20% fuel efficiency improvement and 75% noise reduction compared to previous-generation engines.
Airlines like Frontier, ANA, and Wizz Air have expanded their GTF fleets, citing not only performance benefits but also alignment with sustainability initiatives. Frontier Airlines, for instance, anticipates saving $1.2 million annually per aircraft in fuel costs, reinforcing its “America’s Greenest Airline” branding.
Looking ahead, the GTF Advantage engine promises even greater efficiency, 5% more fuel savings, 12% longer time-on-wing, and 15% higher takeoff thrust. These enhancements are expected to further solidify the GTF’s competitive position against rivals like CFM’s LEAP engine, which currently holds a 54% market share.
Geopolitical developments have also influenced MRO dynamics. Sanctions against Russia have redirected over 300 GTF engine orders to European and Asian carriers, increasing demand for localized maintenance capabilities. Additionally, Airbus’s 11% production increase for A320neos in 2025 has created immediate MRO demand across Europe.
Regulatory shifts, such as the EU’s “Fit for 55” initiative mandating 10% sustainable aviation fuel (SAF) usage by 2030, further amplify the importance of fuel-efficient engines like the GTF. MRO facilities that support these engines play a critical role in helping airlines meet environmental compliance requirements.
EME Aero’s strategic location in Central Europe allows it to serve a majority of European-based GTF engines within a 1,000 km radius, reducing logistical complexity and turnaround times. This geographic advantage enhances its role within Pratt & Whitney’s European MRO network, alongside MTU’s Hanover site and Lufthansa Technik’s Hamburg center.
EME Aero’s $37 million investment in its second test cell is more than an infrastructure upgrade, it is a strategic move that addresses current and future demands in the aviation industry. By boosting annual capacity to over 500 engines by 2028, the facility ensures it can support the growing GTF fleet, which is projected to log over 250 million flight hours by the mid-2030s. Beyond capacity, EME Aero is setting new benchmarks in technical innovation, environmental responsibility, and workforce development. Its expansion strengthens Poland’s position in the global aerospace ecosystem and demonstrates how regional hubs can play a pivotal role in supporting next-generation aviation technologies. As airlines increasingly consider MRO support in their fleet decisions, EME Aero’s capabilities could become a decisive factor in the commercial aviation landscape.
What is the significance of EME Aero’s second test cell? Which engines are serviced at the EME Aero facility? How does this expansion impact the local economy? What makes the GTF engine unique? How is EME Aero preparing for future engine technologies?
EME Aero’s Strategic Expansion: A New Era for GTF Engine Maintenance
Technological Advancements and Infrastructure Development
Second Test Cell: Engineering Excellence in 600 Days
Economic Impact and Workforce Expansion
Market Forces and Strategic Relevance
GTF Engine Demand and Market Share Dynamics
Geopolitical and Regulatory Influences
Conclusion: EME Aero’s Role in Aviation’s Future
FAQ
The second test cell increases EME Aero’s annual engine servicing capacity to over 500 units by 2028 and incorporates advanced diagnostic and environmental technologies.
EME Aero services Pratt & Whitney’s GTF engine family, including the PW1100G-JM, PW1500G, and PW1900G models.
The expansion supports over 1,200 jobs and generates approximately $220,000 in local economic value per engine serviced through supply chain and service sector engagement.
The GTF engine offers up to 20% better fuel efficiency and a 75% smaller noise footprint compared to older engines, making it a preferred choice for environmentally conscious airlines.
The facility is designed to accommodate future upgrades, including hybrid-electric propulsion testing and composite material diagnostics, ensuring long-term relevance.
Sources
Photo Credit: EME Aero
MRO & Manufacturing
GA Telesis Expands Asia-Pacific Reach with South Korean Approval
GA Telesis Engine Services secures South Korean MOLIT certification to offer engine overhaul services and signs new deal with MIAT Mongolian Airlines.
This article is based on an official press release from GA Telesis.
GA Telesis Engine Services (GATES), the Helsinki-based engine maintenance subsidiary of GA Telesis, has announced a major expansion of its operational capabilities in the Asia-Pacific region. According to an official company press release, GATES has received Approved Maintenance Organization (AMO) certification from South Korea’s Ministry of Land, Infrastructure, and Transport (MOLIT). This certification authorizes the facility to perform full overhaul services on specific engine models for South Korean airlines.
In a simultaneous development, the company confirmed a new engine maintenance agreement with MIAT Mongolian Airlines. These announcements mark a strategic push by GATES to establish itself as a primary independent alternative to Original Equipment Manufacturer (OEM) facilities in a region heavily reliant on narrowbody aircraft.
The newly acquired MOLIT approval is a critical regulatory milestone for GATES. Under South Korea’s Aviation Safety Act, foreign repair stations must undergo a rigorous audit of their quality control systems and technical procedures before they are permitted to release South Korean-registered aircraft to service. By securing this certification, GATES can now bid directly for heavy maintenance contracts with South Korean carriers without requiring third-party approvals.
According to the press release, the MOLIT approval covers full overhaul authority for three major engine types:
This scope is particularly significant given the composition of the South Korean commercial fleet. Market data indicates that the CFM56-7B is the primary engine for the country’s low-cost carriers (LCCs), including Jeju Air, T’way Air, and Jin Air, which operate substantial fleets of Boeing 737-800 aircraft. Additionally, the CF6-80C2 remains in service with major carriers like Asiana Airlines and Korean Air for their widebody operations.
“This approval allows us to bring our world-class engine maintenance solutions directly to South Korean airlines, offering them a competitive alternative for their fleet requirements.”
, Statement from GA Telesis Press Release
Alongside the regulatory news, GATES announced a definitive agreement with MIAT Mongolian Airlines for the maintenance of its CFM56-7B engines. MIAT, the national flag carrier of Mongolia, operates a fleet centered around the Boeing 737-800. This contract underscores the technical capabilities of the Helsinki facility and provides MIAT with a maintenance partner located strategically between its Asian and European route networks.
The agreement validates GATES’ strategy of targeting operators who require flexible, cost-effective maintenance solutions outside of the traditional OEM network. By utilizing the Helsinki facility, MIAT gains access to a European Aviation Safety Agency (EASA) environment while maintaining logistical efficiency for its fleet. The Rise of Independent MROs in Asia
The entry of GATES into the South Korean market represents a shift in the regional Maintenance, Repair, and Overhaul (MRO) landscape. Historically, South Korean airlines have relied heavily on OEM-affiliated shops, such as the Korean Air Tech Center, or major regional players like ST Engineering. These relationships often come with rigid pricing structures and capacity constraints.
As an independent provider, GATES is positioned to compete on turnaround time (TAT) and workscope flexibility. For LCCs operating on tight margins, the ability to perform targeted repairs, rather than mandatory full overhauls, can result in significant cost savings. The “hospital shop” concept, which focuses on surgical repairs to return engines to service quickly, is likely to appeal to carriers like T’way Air and Jeju Air as their fleets age and maintenance events become more frequent.
Furthermore, the timing of the MOLIT approval coincides with a high demand for CFM56 shop visits globally. As supply chain issues continue to plague the new engine market (LEAP and GTF), airlines are holding onto older aircraft longer, increasing the need for reliable maintenance capacity for legacy engines like the CFM56 and CF6.
The GATES facility is located at Helsinki-Vantaa Airport in Finland. According to company data, the site spans 180,000 square feet and features an integrated test cell capable of handling engines with up to 100,000 lbs of thrust. The facility has an annual capacity of approximately 200 engines.
With the addition of the South Korean MOLIT certification, GATES now holds approvals from major global regulators, including:
This broad regulatory portfolio allows the company to serve a diverse customer base across Europe, Asia, and the Americas, reinforcing its status as a premier independent engine maintenance provider.
GA Telesis Engine Services Secures South Korean Regulatory Approval, Expands APAC Footprint
Breaking Barriers in the South Korean Market
Authorized Engine Types
Strategic Partnership with MIAT Mongolian Airlines
AirPro News Analysis
Facility Capabilities and Global Reach
Sources
Photo Credit: GA Telesis
MRO & Manufacturing
ITP Aero to Acquire Aero Norway, Expanding CFM56 MRO Services
ITP Aero signs agreement to acquire Aero Norway, enhancing aftermarket capabilities for CFM56 engines and expanding its European MRO presence.
ITP Aero, a global leader in aerospace propulsion, has signed a binding agreement to acquire Aero Norway, a specialized maintenance, repair, and overhaul (MRO) provider focused on CFM56 engines. According to the company’s official announcement, the transaction is expected to close during the first half of 2026, subject to customary regulatory approvals.
The acquisition represents a significant expansion of ITP Aero’s aftermarket capabilities. By integrating Aero Norway’s facility in Stavanger, Norway, ITP Aero aims to reinforce its status as a leading independent player in the aerospace services sector. The move follows a trajectory of aggressive growth for the Spanish propulsion company since its acquisition by Bain Capital in 22.
Aero Norway operates out of a facility at Sola Airport in Stavanger, employing a workforce of over 200 skilled technicians. The company has established a reputation for high-quality engine maintenance, specifically for the CFM56 engine family, serving a global client base of airlines, lessors, and asset managers.
In its press statement, ITP Aero highlighted that the two companies possess “highly complementary strengths.” The deal combines Aero Norway’s deep expertise in engine overhaul with ITP Aero’s existing engineering capabilities and component repair infrastructure. This synergy is designed to offer a more comprehensive suite of services to the aftermarket sector.
This agreement is the latest in a series of strategic moves by ITP Aero. In 2023, the company acquired BP Aero in the United States and was recently selected to join Pratt & Whitney’s GTF MRO network. These steps are part of a broader “2030 Strategic Plan” which aims to double the size of the business and increase the global workforce by 50% by the end of the decade.
While the press release focuses on corporate synergies, the acquisition underscores a critical trend in the current aviation landscape: the extended dominance of the CFM56 engine. As new-generation engines like the LEAP and GTF face supply chain delays and durability challenges, airlines are keeping older aircraft powered by CFM56 engines in service longer than originally planned.
Industry data suggests that approximately 20,000 CFM56 engines will remain in service through 2025. Consequently, the demand for maintenance shop visits is projected to peak between 2025 and 2027. By acquiring a specialist shop like Aero Norway, ITP Aero is effectively positioning itself to capture high-value work during this period of “structural undersupply” in the narrowbody market. This “Golden Tail”, the long, profitable tail end of an engine program’s lifecycle, provides a stable revenue runway for MRO providers capable of handling heavy overhauls. The crossover point where new-generation engine shop visits outnumber CFM56 visits is not expected until later in the decade, making capacity for legacy engines a premium asset today.
Leadership from both organizations emphasized the value of combining their respective technical strengths. Eva Azoulay, CEO of ITP Aero Group, described the agreement as a key component of the company’s roadmap.
“The signing of this binding acquisition agreement marks a significant milestone in our strategic roadmap. This acquisition reinforces our ambition to become a leading independent player in the aerospace aftermarket.”
, Eva Azoulay, CEO of ITP Aero Group
Neil Russell, CEO of Aero Norway, noted that the merger would unlock synergies beneficial to their customer base.
“By combining the complementary strengths of ITP Aero and Aero Norway, we will unlock significant synergies that enhance our competitiveness and deliver even greater value to our customers.”
, Neil Russell, CEO of Aero Norway
ITP Aero reports that it has tripled its earnings since 2022 and is currently implementing a long-term business plan that spans civil, defense, and MRO segments. The company was advised on legal M&A matters regarding this transaction by Baker McKenzie.
Pending regulatory clearance, the integration of Aero Norway into the ITP Aero Group will finalize in 2026, solidifying the company’s footprint in the European MRO market.
Sources:
ITP Aero to Acquire Aero Norway, Strengthening Position in CFM56 Aftermarket
Strategic Expansion in the MRO Sector
AirPro News Analysis: The “Golden Tail” of the CFM56
Executive Commentary
Future Outlook
Photo Credit: ITP Aero
MRO & Manufacturing
AkzoNobel Invests €50 Million to Upgrade US Aerospace Coatings Facilities
AkzoNobel invests €50 million to expand and modernize aerospace coatings production in Illinois and Wisconsin, enhancing capacity and supply chain resilience.
This article is based on an official press release from AkzoNobel.
AkzoNobel has officially announced a significant investments of €50 million (approximately $52–55 million) to modernize and expand its aerospace coatings capabilities in North America. According to the company’s announcement on December 18, 2025, the project will focus on upgrading its flagship manufacturing facility in Waukegan, Illinois, and establishing a new distribution center in Pleasant Prairie, Wisconsin.
This strategic move aims to increase production capacity and shorten lead times for airline and Maintenance, Repair, and Operations (MRO) customers. By enhancing its supply chain infrastructure, AkzoNobel intends to address the growing demand for air travel and the subsequent need for advanced aerospace coatings.
The investment centers on the Waukegan facility, which currently serves as AkzoNobel’s largest aerospace coatings production site globally. The site employs approximately 200 people and houses a dedicated color center. According to the press release, the capital injection will fund the installation of new machinery and automated processes designed to handle larger batch sizes.
To further optimize operations, the company is relocating its warehousing and distribution activities to a new facility in Pleasant Prairie, Wisconsin. This relocation is intended to free up floor space at the Waukegan plant, allowing for a focus on complex, customized chemical manufacturing.
Patrick Bourguignon, Director of AkzoNobel’s Automotive and Specialty Coatings, emphasized the forward-looking nature of the investment:
“This investment will increase our comprehensive North American supply capability and solidify our position as a frontrunner in the aerospace coatings industry. Demand for air travel is expected to grow significantly… and we want to make sure our customers are able to meet that demand.”
A key component of the upgrade is the introduction of a “Rapid Service Unit” dedicated to faster turnaround times for the MRO market. The company states that the new infrastructure will include a “liquid pre-batch area” and “high-speed dissolvers” to accelerate production.
Martijn Arkesteijn, Global Operations Director for AkzoNobel Aerospace Coatings, noted that these improvements are designed to enhance flexibility for customers: “We’ll be able to provide current and future customers with even more flexibility through the delivery of large batch sizes, better responsiveness to market needs and shorter lead time for color development.”
While AkzoNobel’s announcement focuses on internal efficiency, this investment arrives during a period of intensified competition within the North American aerospace sector. Earlier in 2025, rival manufacturer PPG announced a massive $380 million investment to construct a new aerospace coatings plant in Shelby, North Carolina.
In our view, AkzoNobel’s strategy differs significantly from its competitor’s greenfield approach. Rather than building new capacity from scratch, AkzoNobel is executing a targeted upgrade of existing assets. This “efficiency war” suggests that the company is betting on agility and technology upgrades, specifically the ability to deliver custom colors and small batches quickly via its new Rapid Service Unit, rather than simply expanding raw volume output.
The upgraded facilities are also aligned with the aviation industry’s push for decarbonization. AkzoNobel highlighted that the investment supports the production of its “Basecoat/Clearcoat” systems, which are lighter than traditional coatings. Reducing paint weight is a critical factor for airlines seeking to lower fuel consumption and carbon emissions.
Furthermore, the new automated processes are expected to reduce chemical waste and solvent use. The facility upgrades will likely support the increased production of chromate-free primers, meeting stricter regulatory requirements in both the United States and the European Union.
By localizing more storage and production capacity in North America, AkzoNobel also aims to bolster supply chain resilience, addressing vulnerabilities exposed during the post-pandemic aviation recovery.
AkzoNobel Announces €50 Million Upgrade to US Aerospace Coatings Operations
Strategic Expansion in Illinois and Wisconsin
Operational Efficiency and the “Rapid Service Unit”
AirPro News Analysis: The Competitive Landscape
Sustainability and Technology Integration
Sources
Photo Credit: AkzoNobel
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