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French Navy Chooses Pilatus PC24 to Replace Falcon 10MER Fleet

The French Navy selects Pilatus PC-24 jets to replace 45-year-old Falcon 10MER aircraft, enhancing training with advanced avionics and rough-field capability.

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French Navy Modernizes Training Fleet: Selection of Pilatus PC-24 to Replace Four-Decade-Old Falcon 10MER Aircraft

The French Navy has officially selected the Swiss-manufactured Pilatus PC-24 light business jet to replace its aging fleet of Dassault Falcon 10MER aircraft, marking the end of a remarkable 45-year service period for one of naval aviation’s most enduring training platforms. The decision represents a significant modernization step for the French Naval Aviation component, with three PC-24 aircraft scheduled for delivery between early 2026 and 2027 to Escadrille 57S at Landivisiau naval air base. This transition reflects broader trends in military aviation toward modern avionics integration, operational efficiency, and the challenge of maintaining aging aircraft in an era of rapid technological advancement, while highlighting the unique requirements of naval pilot training programs that demand both reliability and advanced instrumentation capabilities.

The move to replace the Falcon 10MER with the Pilatus PC-24 is not just a matter of updating hardware; it is a strategic choice that aligns with France’s broader defense modernization efforts. The selection process considered technical, operational, and economic factors, aiming to ensure that the next generation of French naval aviators receives training on a platform that mirrors the technological environment of modern combat aircraft.

This article explores the historical significance of the Falcon 10MER, the reasons for its replacement, the capabilities of the Pilatus PC-24, and the broader implications for French naval aviation and defense strategy.

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Historical Context and Background of the Falcon 10MER Program

The relationship between the French Navy and the Dassault Falcon 10 began in 1975 when the service introduced seven specially designated Falcon 10MER aircraft to address a critical gap in naval pilot training capabilities. The “MER” designation stood for “Marine Entraînement Radar,” translating to “Navy Radar-Systems Training,” which precisely defined the aircraft’s primary mission within French Naval Aviation. This acquisition came at a time when the French Navy recognized the need for a dedicated training platform that could bridge the gap between basic flight instruction and the complex operational requirements of carrier-based fighter aircraft.

The selection of the Falcon 10 was driven by pragmatic considerations rather than extensive military modifications. As Frégate Captain François Daylaud, commanding officer of Escadrille 57S, noted, nothing distinguishes a Falcon 10 Mer from a civilian version except the gray and white livery it has worn since entering service in 1975. This approach reflected the French Navy’s practical philosophy, as the service determined that the civilian aircraft’s standard configuration already met their operational requirements without requiring costly military-specific modifications. The aircraft’s utilization within naval forces, particularly within Escadrille 57S, did not require any specific modifications because the main mission remained focused on training shipboard fighter pilots on instrument procedures and French military flight protocols.

Escadrille 57S itself carries a distinguished heritage dating back to World War I, when it was originally established on May 10, 1915, as Escadrille MS 57 of the French Air Force. The squadron underwent several transformations throughout the 20th century, including service during the Battle of France and operations in French Algeria, before being reformed as part of the French Navy Aéronavale in 1953. The unit was reconstituted at BAN Landivisiau on September 1, 1981, under Lieutenant Guy Baillot, initially operating Morane-Saulnier MS.760 Paris aircraft alongside early models of the Dassault Falcon 10. This historical continuity demonstrates the squadron’s adaptability and enduring importance within French naval aviation Training structures.

The Falcon 10 program represented Dassault Aviation’s entry into the light business jet market during the early 1970s. Despite its numerical designation suggesting it preceded the Falcon 20, the Falcon 10 was actually developed afterward as a smaller, more economical alternative. The aircraft featured a completely redesigned non-circular fuselage, new wing configuration with slotted flaps, and simplified systems compared to its larger sibling. Production began in 1971 and continued until 1989, establishing the platform as a popular choice in the second-hand business jet market. By 2018, Falcon 10s from the 1970s were priced between $300,000 and $600,000, reflecting their enduring value despite their age.

“Nothing distinguishes a Falcon 10 Mer from a civilian version except the gray and white livery it has worn since entering service in 1975.”, Frégate Captain François Daylaud, Escadrille 57S

The Aging Fleet Challenge and Replacement Decision

After more than four decades of continuous service, the French Navy’s Falcon 10MER fleet began showing significant signs of aging that ultimately necessitated replacement considerations. Captain Daylaud acknowledged that the aircraft “is indeed showing its age,” adding that the platform “will not be able to withstand a more important transformation project, in particular the installation of ADS-B or CPDLC.” The complexity of implementing these modern aviation communication and surveillance systems would require expenses greater than acquiring four new aircraft, making modernization economically unfeasible.

The availability of spare parts became increasingly problematic as the aircraft aged, despite Dassault’s continued remote monitoring support and technical assistance when necessary. This maintenance challenge is common among aircraft that have been out of production for over three decades, as manufacturing support networks naturally diminish over time. The French Navy maintained a satisfactory availability rate through the expertise of three Navy technicians who conducted airworthiness checks, but the long-term sustainability of this approach became questionable.

Beyond maintenance concerns, operational requirements continued evolving in ways that the 1970s-era Falcon 10 could not accommodate. Modern aviation regulations increasingly demand sophisticated communication systems, surveillance technologies, and navigation capabilities that would require substantial aircraft modifications. The French Navy’s assessment concluded that implementing these upgrades would exceed the cost of procuring replacement aircraft while providing limited operational improvement.

The Navy’s systematic evaluation process identified specific performance criteria that potential replacement aircraft needed to meet. Speed requirements, while important, proved less critical than previously assumed, as the evaluation determined that replacement aircraft did not necessarily need to match the Falcon 10’s velocity performance. Instead, the focus shifted toward avionics compatibility with current French military systems, particularly alignment with Rafale fighter aircraft instrumentation to enhance training effectiveness.

With these considerations in mind, the Navy commenced studies for a successor aircraft several months before making a final decision, establishing a project deadline of 2025 as the point when state airworthiness waivers for the Falcon 10 Mer would expire. This timeline created urgency around the replacement decision while ensuring adequate lead time for procurement and integration of new aircraft into training operations.

“The aircraft is indeed showing its age, and will not be able to withstand a more important transformation project, in particular the installation of ADS-B or CPDLC.”, Captain François Daylaud, Escadrille 57S

Technical Analysis of the Selected Pilatus PC-24

The Pilatus PC-24 represents Switzerland’s entry into the light business jet market and embodies several unique characteristics that distinguished it during the French Navy’s selection process. Following Pilatus Aircraft’s success with the PC-12 single-engine turboprop, development work on the twin-engine jet began in 2007 with goals of achieving greater range and speed while maintaining the company’s signature rough-field operational capability. The aircraft was officially introduced on May 21, 2013, and completed its maiden flight on May 11, 2015, before receiving EASA and FAA type Certification on December 7, 2017.

The PC-24’s performance specifications demonstrate capabilities that align closely with French Navy training requirements. The aircraft measures 55 feet, two inches in length with a wingspan of 55 feet, nine inches, and stands 17 feet, four inches high. Its maximum takeoff weight of 18,700 pounds supports a typical cruise speed of 440 knots and a range of 2,000 nautical miles. The service ceiling of 45,000 feet provides operational flexibility for various training scenarios. Two Williams FJ44-4A turbofan engines power the aircraft, each providing 3,400 pounds of thrust while consuming approximately 160 gallons of fuel per hour.

The cabin configuration offers significant advantages for training operations, accommodating up to ten passengers with three exits including a cargo door on the left side of the fuselage capable of handling standard pallets. This flexibility proves valuable for both training missions and the logistical support roles that the French Navy requires from its utility aircraft. The PC-24’s internal baggage volume of 90 cubic feet substantially exceeds many competitors, though it lacks external baggage space.

One of the PC-24’s most distinctive features is its certified capability to operate from unpaved runway surfaces, a characteristic that sets it apart from virtually all other business jets in its class. The aircraft received European and US certification for operations on dry sand and gravel runways in the fourth quarter of 2018, followed by approval for grass, wet earth, and snow-covered surfaces in February 2020. This rough-field capability results from specialized design elements including long-stroke trailing link landing gear and main wheels pressurized to only 70 psi to prevent sinking on soft surfaces. The wing features replaceable flap surfaces that shield engines from debris during gravel runway operations.

The avionics suite centers on the Honeywell Primus Epic 2 system featuring the Advanced Cockpit Environment, which enables single-pilot operations. Newer PC-24 variants incorporate touchscreen-controlled displays and additional avionics upgrades that align with modern aviation standards. These systems include synthetic vision technology, auto-throttle, graphical flight planning, traffic collision avoidance systems, and LPV guidance capability. The intuitive cockpit design features four 12-inch screens and an inertial reference system providing reliable altitude and navigation data.

The PC-24 is the only business jet certified for operations from grass, gravel, sand, and snow runways, offering unmatched flexibility for military and austere environments.

Financial Considerations and Aircraft Procurement Economics

The economic aspects of the French Navy’s PC-24 acquisition reflect broader trends in military aircraft procurement, where lifecycle costs increasingly influence selection decisions beyond initial purchase prices. According to multiple industry sources, a new Pilatus PC-24 typically costs approximately $13 million, though prices have varied from $10.7 million to $13 million depending on configuration and Delivery timing. In 2023, the equipped price reached $12.2 million, reflecting ongoing inflation in aerospace manufacturing costs.

The total acquisition cost for three PC-24 aircraft would therefore represent an investment of approximately $36-39 million for the French Navy, assuming standard civilian configurations with minimal military-specific modifications. This figure excludes potential customization costs for French military communication systems, livery applications, and any specialized training equipment integration that might be required.

Operating cost comparisons reveal the PC-24’s economic efficiency relative to other aircraft in its class. Annual operating costs range from just under $1 million to approximately $1.5 million depending on utilization rates. Fixed costs including crew payments, training, hangar rental, insurance, and aircraft management typically account for under $300,000 annually. Variable costs correlate directly with flight hours, with aircraft flying 200 hours annually incurring approximately $625,000 in variable expenses, while 400-hour annual utilization reaches around $1.25 million.

These operating economics compare favorably with the Embraer Phenom 300E, which the French Navy also considered during its evaluation process. Cost-per-mile analysis shows the Phenom 300E at $4.75 per nautical mile compared to the PC-24’s $4.92, representing a modest 3.5% advantage for the Brazilian aircraft. However, the PC-24’s superior cabin volume and significantly greater internal baggage capacity provide operational advantages that likely influenced the French Navy’s decision.

The PC-24’s market positioning reflects strong demand within the light business jet segment. Pilatus sold the initial production run of 84 units within 36 hours of opening orders at the May 2014 EBACE show, with deliveries scheduled through early 2020. When orders reopened in May 2019, approximately half of 80 available delivery positions sold within days at a price of $10.7 million each. The company delivered its 50th aircraft by October 2019 and the 100th by January 2021, demonstrating consistent production momentum.

Strategic and Operational Implications for French Naval Aviation

The transition from Falcon 10MER to PC-24 aircraft represents more than a simple equipment replacement; it reflects the French Navy’s broader modernization strategy and evolving training requirements for naval aviators. The decision aligns with contemporary naval aviation trends emphasizing advanced avionics integration, operational flexibility, and cost-effective training solutions that prepare pilots for increasingly sophisticated combat aircraft.

Captain Daylaud emphasized the continuing importance of instrument flight rule (IFR) training for French naval pilots, noting that “pilots on the Rafale come to us three times a year to validate their knowledge of IFR instrument flight.” This requirement underscores the critical role that Escadrille 57S plays in maintaining pilot proficiency across the French naval aviation community. The PC-24’s modern avionics suite, which more closely resembles systems found in contemporary military aircraft like the Rafale, should enhance training effectiveness compared to the 1970s-era Falcon 10 instrumentation.

The new aircraft’s rough-field capability provides operational advantages that extend beyond the Navy’s primary training mission. French military operations increasingly occur in austere environments where conventional runway infrastructure may be unavailable or compromised. The PC-24’s certified ability to operate from grass, gravel, sand, and even snow-covered surfaces gives commanders additional flexibility for logistics, personnel transport, and emergency operations that the Falcon 10 could not provide.

Training efficiency should improve through the PC-24’s enhanced cabin configuration and instrumentation. The aircraft’s larger passenger capacity allows for more comprehensive crew training scenarios, while the modern cockpit environment better prepares pilots for transition to current-generation military aircraft. As Captain Daylaud noted, the proximity of instructor to student remains crucial for effective training, and the PC-24 maintains this advantage while providing updated systems familiarization.

The timing of this replacement coincides with broader French Naval Aviation modernization efforts that extend through 2045. Recent strategic planning documents indicate the French Navy is preparing for significant changes in carrier air wing composition, including integration of unmanned aerial vehicles and next-generation fighter aircraft. The PC-24’s modern avionics and systems architecture position it to support training requirements for these future capabilities more effectively than the aging Falcon 10 fleet.

Conclusion

The French Navy’s selection of the Pilatus PC-24 to replace its aging Falcon 10MER fleet represents a well-considered modernization decision that balances operational requirements, economic considerations, and strategic objectives within the broader context of French military transformation. After 45 years of faithful service, the Falcon 10MER aircraft have reached the limits of their operational viability, with aging systems, spare parts availability challenges, and inability to accommodate modern avionics upgrades necessitating replacement.

The PC-24 selection process demonstrates mature procurement decision-making that prioritized operational effectiveness over pure performance metrics. The French Navy’s recognition that replacement aircraft need not match the Falcon 10’s speed capabilities, but should provide avionics compatibility with current operational fleet systems, reflects sophisticated understanding of modern training requirements. The chosen platform’s rough-field capabilities, advanced cockpit systems, and superior cabin configuration provide operational advantages that extend well beyond the basic training mission.

FAQ

Q: Why did the French Navy choose the Pilatus PC-24 over the Embraer Phenom 300?
A: The PC-24 was chosen for its modern avionics, compatibility with French military training needs, rough-field operation capabilities, and flexible cabin configuration. While the Phenom 300E offered slightly lower operating costs, the PC-24’s operational versatility and internal volume were considered more valuable for the Navy’s requirements.

Q: When will the French Navy receive the new PC-24 aircraft?
A: The French Navy is scheduled to receive three Pilatus PC-24 aircraft between early 2026 and 2027.

Q: What is the primary mission of Escadrille 57S?
A: Escadrille 57S is responsible for training French naval aviators, particularly in instrument flight rules (IFR) procedures and operational protocols, ensuring that pilots are proficient before transitioning to frontline carrier-based aircraft like the Rafale M.

Q: What makes the PC-24 unique among business jets?
A: The PC-24 is the only business jet certified for operation from grass, gravel, sand, and snow runways, offering unmatched operational flexibility for both civilian and military missions.

Q: How long did the Falcon 10MER serve the French Navy?
A: The Falcon 10MER served the French Navy for approximately 45 years, from its introduction in 1975 until the planned retirement and replacement by the PC-24.

Sources: Aviation News

Photo Credit: Pilatus Aircraft

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Defense & Military

RCAF Accepts First Two CF-35A Fighters at Luke Air Force Base

Canada takes delivery of CF-35A fighters AR-1 and AR-2 at Luke AFB as its C$19B procurement program remains under review.

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RCAF Accepts First Two CF-35A Fighters at Luke Air Force Base

This is original reporting and analysis by AirPro News.

The Royal Canadian Air Force (RCAF) officially accepted delivery of its first two Lockheed Martin CF-35A Lightning II stealth fighters at Luke Air Force Base in Arizona on October 22, 2026, marking the physical introduction of the fifth-generation platform into the Canadian military.

The handover of the aircraft, designated AR-1 and AR-2, proceeds even as the broader C$19 billion procurement program remains in political limbo. Following trade and diplomatic tensions with the United States, Prime Minister Mark Carney initiated a formal review of the 88-aircraft purchase in March 2025, leaving the ultimate size and composition of Canada’s future fighter fleet unconfirmed.

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Initial training operations in Arizona

The first two CF-35As will remain stationed at Luke Air Force Base to support the initial training cadre of Canadian instructor pilots and maintainers. The Arizona installation serves as a primary international training hub for the F-35 platform, hosting multiple allied nations. According to the Department of National Defence (DND), a total of eight Canadian jets are planned to be based at the facility through 2026 and 2027.

The delivery occurred exactly one month after the first Canadian aircraft completed its maiden flight at Lockheed Martin’s production facility in Fort Worth, Texas, on September 23, 2026. In an official statement regarding the delivery, the RCAF noted that the arrival of the jets represents a foundational step, adding that the future of air and space power is built on more than equipment alone.

Procurement review and fleet uncertainty

Canada has been a partner in the Joint Strike Fighter program since 1997. After years of political debate and a reset of the procurement process, the Canadian government selected the F-35A in 2022 over the Saab Gripen E to replace its aging McDonnell Douglas CF-18 Hornet fleet. The CF-18 has been in service since the 1980s and is slated for retirement in the early 2030s. In January 2023, Ottawa finalized the agreement to purchase 88 F-35As.

The procurement trajectory shifted in March 2025 when Prime Minister Carney ordered a formal review of the acquisition. Currently, only 16 of the 88 jets are firmly committed and funded. Minister of National Defence David McGuinty confirmed the ongoing evaluation, stating that the question of the F-35 remains under review and that both he and the prime minister are highly engaged in the issue alongside the emerging Defence Investment Agency.

The government is actively evaluating the possibility of operating a mixed fighter fleet. This approach could integrate Saab Gripen E fighters alongside a smaller number of F-35s, reopening a competition that Saab had previously lost during the Future Fighter Capability Project selection.

Path to operational capability

Despite the political uncertainty surrounding the final fleet size, the RCAF continues to execute its transition plan for the funded aircraft. The first CF-35As are scheduled to arrive on Canadian soil at 4 Wing Cold Lake in Alberta in 2028.

The air force plans to declare Initial Operational Capability (IOC) for the CF-35A fleet between 2029 and 2030. This timeline aligns with the necessary infrastructure upgrades at Canadian bases and the completion of initial pilot and maintainer training in the United States.

AirPro News analysis

Canada’s ongoing review of the F-35 program is highly unusual for a Tier 3 partner at this late stage of procurement. While the physical delivery of AR-1 and AR-2 ensures the RCAF can begin building its fifth-generation institutional knowledge, the potential pivot to a mixed fleet introduces significant logistical and interoperability questions. Operating both the CF-35A and the Saab Gripen E would require maintaining two distinct supply chains, training pipelines, and maintenance infrastructures. We note that these dual-fleet requirements could potentially offset the initial acquisition savings of a split purchase, complicating the RCAF’s transition away from the CF-18 Hornet.

Photo Credit: Royal Canadian Air Force

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U.S. Army Validates AH-64E Apache Maritime Lifting Sling

The U.S. Army validated a lifting sling for the AH-64E Apache, enabling crane-based maritime loading with rotor blades folded.

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U.S. Army Validates AH-64E Apache Maritime Lifting Sling

The U.S. Army has successfully validated a prototype lifting sling for the Boeing AH-64E Apache, clearing the attack helicopter for crane-based maritime loading and unloading with its main rotor blades folded.

Announced on October 21, 2026, by the Apache Helicopter Project Office, the validation fulfills the final transportability requirement outlined in the aircraft’s Capability Production Document (CPD). The milestone significantly expands the Army’s expeditionary logistics options by reducing reliance on specialized port infrastructure.

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Expanding maritime logistics capabilities

Prior to this validation, maritime deployment of the Apache fleet often depended on Roll-On/Roll-Off (RORO) vessels or specialized dock facilities equipped with ramps capable of supporting towed aircraft. The new sling, engineered by industry partner ASRC Federal, allows the AH-64E to be hoisted using standard harbor and shipboard cranes.

This Lift-On/Lift-Off (LOLO) capability mitigates transit bottlenecks and lowers vessel charter costs by opening access to a wider range of global seaports. The U.S. Army stated that the ability to load and unload the aircraft with its main rotor blades folded is a major milestone for expeditionary mobility.

Prototype validation and next steps

The validation exercise took place at Fort Hood, Texas, overseen by the Apache Project Management Transportability Team based at Redstone Arsenal, Alabama. During the testing, the team successfully demonstrated the safe hoisting of the AH-64E using the ASRC Federal prototype hardware.

Following the exercise, the test team identified minor adjustments required before full production. These modifications include the addition of protective padding to prevent the hoisting cable from contacting the main rotor blades during lifting operations. Once these adjustments are validated, ASRC Federal will manufacture and deliver five contracted production prototypes to the U.S. Army.

The AH-64E Apache global footprint

Manufactured by The Boeing Company, the AH-64 Apache has served as the primary attack helicopters for the U.S. Army since 1984. The AH-64E is the latest variant, featuring upgraded sensors, software, and weapons performance. The U.S. Army is currently modernizing its fleet to the AH-64E Version 6.5 standard while gradually retiring older AH-64D models.

The global Apache fleet consists of more than 1,280 aircraft operating across 19 defense forces. In March 2023, Boeing reported the U.S. Army fleet had surpassed 5 million total flight hours.

International demand for the platform remains active. On August 11, 2026, Boeing signed offset agreements with Polish industry partners to build a long-term sustainment infrastructure supporting Poland’s incoming fleet of 96 AH-64E helicopters.

AirPro News analysis

The shift from RORO dependency to LOLO capability represents a critical logistical upgrade for U.S. Army aviation. As military planners focus on distributed operations and expeditionary mobility, the ability to utilize commercial container ports and standard maritime cranes reduces reliance on specialized military sealift vessels. This transportability milestone ensures the AH-64E can be deployed more rapidly and flexibly in contested or infrastructure-limited theaters.

Photo Credit: United States Army – Courtesy

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GA-ASI and Spirit Defense Partner on FQ-42 Vengeance CCA

GA-ASI and Spirit Defense team up to manufacture the FQ-42 Vengeance airframe as the USAF targets 500 CCAs by 2032.

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GA-ASI and Spirit Defense Partner on FQ-42 Vengeance CCA

General Atomics Aeronautical Systems, Inc. (GA-ASI) and Spirit Defense have formed a strategic partnership to manufacture the airframe for the U.S. Air Force’s FQ-42 Vengeance Collaborative Combat Aircraft (CCA).

Announced in an October 23, 2026, press release, the agreement designates Spirit Defense, a Boeing Company, as a fuselage design-build partner. The collaboration aims to expand manufacturing capacity and establish production resilience as the U.S. Air Force (USAF) accelerates its uncrewed fighter program toward a goal of fielding hundreds of aircraft by the next decade.

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Scaling production for the uncrewed fleet

The partnership connects GA-ASI headquarters in San Diego, California, with Spirit Defense operations in Wichita, Kansas. Spirit Defense operates as an independent supplier to the defense industry, providing engineering, manufacturing, and lifecycle support for military programs. By integrating Spirit Defense into the supply chain, GA-ASI intends to reduce the risk of single points of failure and increase the industrial depth required for high-volume production.

GA-ASI recently completed a new low-observable paint facility to support the CCA program and stated it is currently positioned to deliver six aircraft per month to meet initial USAF objectives. The addition of Spirit Defense is designed to scale that output further.

David R. Alexander, President of GA-ASI, highlighted the strategic necessity of the agreement in meeting military requirements.

“We’re excited to be working with Spirit Defense. We’ve established our proven design, development, and manufacturing capability for the FQ-42. With Spirit Defense we add capacity, which is exactly the kind of production resilience our U.S. Air Force customer is looking for with its CCA ramp-up. This kind of partnership represents the scalable industrial base the Air Force and the U.S. Department of [Defense] are looking for from industry.”

Keith Schrader, President and CEO of Spirit Defense, confirmed the company’s readiness to support the airframe build.

“We’re proud to bring deep manufacturing expertise and proven capabilities to this important program. Our team understands the responsibility that comes with supporting critical national defense programs, and we’re ready to deliver for our customer and the warfighter.”

The FQ-42 Vengeance in testing and evaluation

The FQ-42 Vengeance is a purpose-built, fifth-generation uncrewed fighter developed to operate alongside crewed aircraft in semi-autonomous combat roles. The design features an internal weapons bay, low observability, and a modular architecture intended for the rapid integration of mission systems and autonomy software.

On September 18, 2026, GA-ASI delivered a new FQ-42 Vengeance to Creech Air Force Base in Nevada to support continued USAF test, evaluation, and experimentation. The aircraft has already participated in formation flights with crewed fighters, including the F-35 Lightning II and the F-15E Strike Eagle.

Secretary of the Air Force Troy Meink officially named the aircraft “Vengeance” on September 14, 2026. The aircraft was previously known internally as Dark Merlin. During the naming announcement, Meink emphasized the rapid pace of the acquisition program.

“Today, the first FQ-42 and FQ-44 increments are already rolling off the assembly line,” Meink stated. “They’ll be performing many of the same missions that we do with manned fighters today.”

Evolution of the Collaborative Combat Aircraft initiative

The USAF Collaborative Combat Aircraft program is designed to field affordable, semi-autonomous drones to augment crewed fighter squadrons. The target unit cost for the aircraft at full-rate production is approximately $20 million.

GA-ASI was selected by the USAF in April 2024 to build production-representative flight test articles for the program. The FQ-42 Vengeance completed its maiden flight in August 2025, and GA-ASI secured an initial production contract from the USAF in June 2026. The FQ-42 is one of two primary designs selected for the first increment of CCA production, alongside Anduril Industries’ FQ-44 Fury.

The scope of the CCA program has expanded significantly since its inception. Initial projections called for 150 aircraft, but on September 14, 2026, the USAF confirmed a revised goal to field at least 500 Collaborative Combat Aircraft by 2032.

Mike Shortsleeve, Vice President for Strategy Business Development at GA-ASI, addressed the increased production targets following the USAF announcement.

“The intent for them is to go up to as many as 500 aircraft by 2032,” Shortsleeve said. “We’re ready to do that production.”

GA-ASI has operated as a sole manufacturer of its Uncrewed Aircraft Systems (UAS) line since its founding in 1992. Over 30 years, the company’s Predator line has logged more than 9 million flight hours across platforms including the MQ-1C Gray Eagle, MQ-9A Reaper, MQ-9B SkyGuardian/SeaGuardian, and the MQ-20 Avenger.

Beyond the domestic FQ-42 program, GA-ASI is engaged in discussions with international militaries regarding the Gambit Series. The Gambit Series is a family of modular CCAs derived from the FQ-42, the XQ-67A Off-Board Sensing Station, and the MQ-20 Avenger, optimized for electronic warfare, suppression and destruction of enemy air defenses, and stand-off precision strike missions.

AirPro News analysis

The partnership between GA-ASI and Spirit Defense illustrates the central challenge of the Collaborative Combat Aircraft program: industrial capacity. Designing a capable uncrewed fighter is only half the mandate; the other half is manufacturing it at a scale and price point that traditional defense primes have struggled to achieve with crewed aircraft. By bringing a Boeing subsidiary into the fold for fuselage production, GA-ASI is signaling to the Department of Defense that it can meet the aggressive 2032 target of 500 aircraft without requiring massive, unilateral capital expenditure.

This distributed manufacturing approach also directly addresses the Pentagon’s ongoing concerns regarding supply chain fragility. Relying on a single facility in San Diego for a critical next-generation platform presents a strategic vulnerability. Distributing the airframe build to Wichita builds redundancy into the program while leveraging existing aerospace manufacturing infrastructure, a model that will likely become standard as the USAF pushes for higher volumes of attritable or semi-attritable autonomous systems.

Photo Credit: General Atomics

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