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Japan Airlines Launches First Riblet-Coated Aircraft for Greener Skies

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Japan Airlines Pioneers Riblet-Coated Aircraft for Sustainable Aviation

In a groundbreaking move, Japan Airlines (JAL), in collaboration with the Japan Aerospace Exploration Agency (JAXA) and O-Well Corporation, has unveiled the world’s first riblet-coated aircraft set for international service. This innovative technology, inspired by the drag-reducing properties of shark skin, represents a significant leap forward in sustainable aviation. The Boeing 787-9, equipped with this cutting-edge coating, is scheduled to commence operations in mid-January 2025, marking a new era in fuel-efficient and environmentally conscious air travel.

The riblet-shaped coating, applied to most of the aircraft’s fuselage, is designed to minimize aerodynamic drag, thereby improving fuel efficiency and reducing carbon emissions. This initiative aligns with global efforts to decarbonize the aviation industry, which has long been under scrutiny for its environmental impact. By integrating this technology, JAL is setting a new benchmark for innovation and sustainability in aviation, demonstrating how collaboration between industry leaders can drive meaningful change.

This article explores the significance of riblet technology, its development, and its potential to revolutionize the aviation industry. We will delve into the science behind riblets, the collaborative efforts of JAL, JAXA, and O-Well, and the tangible benefits this technology offers for long-haul flights. Additionally, we will examine the broader implications of this innovation for the future of sustainable air travel.

The Science Behind Riblet Technology

Riblet technology draws inspiration from nature, specifically the skin of sharks. Shark skin features microscopic grooves that reduce drag and friction as the animal moves through water. Scientists have long studied this phenomenon, known as the “riblet effect,” and have sought to replicate it in various applications, including aviation. By applying riblet-shaped coatings to aircraft, engineers aim to achieve similar drag-reducing benefits, thereby improving fuel efficiency and reducing emissions.

The riblet coating developed by JAL, JAXA, and O-Well uses the innovative Paint-to-Paint Method. Unlike traditional decal or film-based riblet processing, this method integrates riblet shapes directly into the paint film. This approach not only enhances durability but also reduces the weight of the coating, further contributing to fuel savings. Extensive wind tunnel tests and numerical simulations conducted by JAXA have confirmed the drag reduction effects of this technology, particularly on large aircraft like the Boeing 787-9.

One of the key advantages of the Paint-to-Paint Method is its scalability. O-Well’s development of a riblet coating system suitable for larger aircraft has enabled the application to extend to the upper fuselage, maximizing fuel efficiency during long-haul international flights. This breakthrough represents a significant step forward in the practical application of riblet technology in commercial aviation.

“The riblet coating reduces drag by 0.24% during cruising, translating to an annual saving of approximately 119 tons of fuel and a reduction of 381 tons of CO2 emissions.” – JAXA

Testing and Advancements in Riblet Technology

The journey toward this milestone began in July 2022, when JAL first tested the durability of the riblet coating on its domestic Boeing 737-800 aircraft. These initial tests confirmed the coating’s resilience under real-world conditions, paving the way for larger-scale applications. By November 2023, the technology had progressed to a full-scale application on the lower fuselage of a Boeing 787-9, where its fuel efficiency benefits were rigorously assessed.

One of the most significant achievements of this collaboration is the successful accumulation of over 1,500 flight hours for the O-Well method aircraft and over 750 flight hours for the Nikon method aircraft. These extensive tests have demonstrated the durability and performance of the riblet coating, providing a solid foundation for its deployment on international routes. The results have been overwhelmingly positive, with the coating showing no signs of wear or degradation even after prolonged use.

Looking ahead, JAL, JAXA, and O-Well plan to continue their collaboration to validate the riblet coating’s performance in terms of durability, aesthetics, and fuel efficiency on long-haul international routes. They also aim to expand the scope of the technology’s application, potentially extending it to other aircraft models and further enhancing its impact on sustainable aviation.

Tangible Benefits for Long-Haul Operations

The application of riblet coating to the Boeing 787-9 offers significant benefits for long-haul operations. During cruising, the coating reduces drag by 0.24%, which translates to an annual saving of approximately 119 tons of fuel and a reduction of 381 tons of CO2 emissions. To put this into perspective, the carbon savings are equivalent to the annual CO2 absorption of roughly 27,000 cedar trees.

These savings are particularly impactful for long-haul flights, where fuel consumption is highest. By improving fuel efficiency, the riblet coating not only reduces operational costs for airlines but also contributes to the broader goal of decarbonizing the aviation industry. This technology represents a practical and scalable solution for reducing the environmental impact of air travel, making it a valuable tool in the fight against climate change.

In addition to its environmental benefits, the riblet coating also enhances the operational efficiency of aircraft. By reducing drag, the coating allows planes to fly more smoothly, potentially improving passenger comfort and reducing wear and tear on the aircraft. This dual benefit of environmental and operational efficiency makes riblet technology a win-win for airlines and passengers alike.

Conclusion

The introduction of riblet-coated aircraft by Japan Airlines marks a significant milestone in the pursuit of sustainable aviation. By leveraging the drag-reducing properties of shark skin, JAL, JAXA, and O-Well have developed a technology that not only improves fuel efficiency but also reduces carbon emissions. This innovation underscores the importance of collaboration and innovation in addressing the environmental challenges facing the aviation industry.

As the first riblet-coated aircraft prepares to enter international service in January 2025, the aviation industry stands on the brink of a new era. The success of this initiative could pave the way for broader adoption of riblet technology, potentially transforming the way we think about air travel. With continued advancements and collaboration, the dream of greener skies may soon become a reality.

FAQ

What is riblet technology?
Riblet technology is a drag-reducing coating inspired by the microscopic grooves on shark skin. It is applied to aircraft to improve fuel efficiency and reduce carbon emissions.

How does the riblet coating improve fuel efficiency?
The riblet coating reduces aerodynamic drag by 0.24% during cruising, leading to significant fuel savings and a reduction in CO2 emissions.

When will the riblet-coated aircraft enter service?
The first riblet-coated Boeing 787-9 is scheduled to commence international operations in mid-January 2025.

Sources: Travel And Tour World

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Sustainable Aviation

KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore

KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

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On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.

The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.

PureSAF technology and project scope

The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.

In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.

“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”

The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.

Aligning with Singapore’s aviation mandates

The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.

The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.

Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.

AirPro News analysis

We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.

Sources: KBR

Photo Credit: KBR

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Sustainable Aviation

NGO Coalition Pushes EU to End Aviation ETS Exemption

The SASHA Coalition urges the EU to end its ETS exemption for international flights ahead of the July 2026 legislative review.

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A coalition of environmental and industry non-governmental organizations is urging the European Commission to end the European Union Emissions Trading System exemption for international flights, a move proponents estimate could generate €130 billion in carbon market revenues between 2027 and 2035.

In a campaign coordinated by the SASHA Coalition, groups including Opportunity Green, Transport & Environment, and Carbon Market Watch are targeting the upcoming legislative revision of the European Union Emissions Trading System (EU ETS) scheduled for July 2026. The coalition argues that integrating extra-EEA flights into the carbon pricing mechanism is necessary to fund clean aviation technologies, specifically electro-Sustainable Aviation Fuel (eSAF) and Direct Air Capture (DAC) infrastructure.

The financial and environmental cost of the exemption

The European Union initially included aviation in the ETS on January 1, 2012, but introduced a stop-the-clock mechanism exempting extra-EEA flights following international pressure. According to a policy briefing from the SASHA Coalition, this exemption left an estimated 1.1 billion tonnes of carbon dioxide emissions unregulated between 2012 and 2023. The coalition calculates this resulted in €26 billion in uncollected carbon market revenues during that period.

If the exemption is maintained after its scheduled expiration in 2027, the coalition projects that 1.3 billion tonnes of carbon dioxide emissions will go unregulated through 2035. A full-scope ETS could generate an estimated €14 billion in annual revenue for European Union member states by 2030.

Industry perspectives on carbon pricing and CORSIA

The debate centers on the effectiveness of the United Nations Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA). The European Commission is required to assess by mid-2026 whether CORSIA delivers sufficient environmental ambition. Environmental groups argue the UN scheme is structurally unfit because it relies on offsetting rather than absolute emissions reduction and targets only emissions above a high baseline. Conversely, Airlines and industry groups have historically opposed extending the EU ETS to international flights, citing concerns over market distortions, potential violations of international law, and competitive disadvantages for European hubs.

Clean technology providers argue that a strong regulatory framework is required to drive investment. During a June 9, 2026 roundtable event at the European Parliament convened by the SASHA Coalition, NEG8 Carbon Head of Business Development Dr. David Mulrooney emphasized the necessity of the ETS for commercial strategy.

“To answer your question directly: the EU ETS is foundational to our commercial strategy. NEG8 supplies atmospheric CO2 capture. The stronger and more consistent the carbon price signal, the stronger the investment case for the infrastructure we sell into. ETS is not a policy backdrop for us. It is the market mechanism our business is built on,” Mulrooney stated.

Mulrooney advocated for directing ETS revenue into DAC and eSAF to drive down costs, similar to historical cost curves for solar power and batteries. Member of the European Parliament Cynthia Ní Mhurchú also spoke at the event, noting that regulatory certainty is critical for future planning.

AirPro News analysis

The July 2026 review of the EU ETS represents a critical juncture for European aviation policy. We observe that the European Commission is caught between two competing pressures: the mandate to meet aggressive decarbonization targets and the risk of triggering international trade disputes if it unilaterally prices emissions on extra-EEA flights. The SASHA Coalition focus on revenue generation for eSAF and DAC is a strategic pivot, framing the ETS not just as a punitive tax but as a necessary funding mechanism for the aviation industry transition. Overcoming airline opposition to overlapping carbon pricing regimes will require the Commission to clearly articulate how the EU ETS and CORSIA can coexist without creating prohibitive administrative and financial burdens for operators.

Sources: SASHA Coalition

Photo Credit: SASHA Coalition

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Sustainable Aviation

Delta Air Lines Installs VCT Finlets on 240 Boeing 737NG Jets

Delta Air Lines will fit aerodynamic finlets from Vortex Control Technologies on 240 Boeing 737-800 and 737-900ER aircraft.

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Delta Air Lines will install aerodynamic finlets from Vortex Control Technologies across 240 of its Boeing 737 Next Generation aircraft to reduce drag and lower fuel consumption.

Announced in a company press release on June 17, 2026, the modification program targets the carrier’s Boeing 737-800 and 737-900ER fleets. The installation follows computational fluid dynamics analysis and flight test validation, aligning with Delta’s broader sustainability objectives to address the 90 percent of its carbon footprint generated by jet fuel.

Aerodynamic modifications and fleet implementation

The Vortex Control Technologies (VCT) finlet package consists of small aerodynamic devices installed on the aft fuselage of the aircraft. These structures are designed to reshape airflow around the tail section, reducing flow separation and improving overall pressure distribution. By mitigating aerodynamic drag, the finlets directly decrease the amount of thrust required during cruise, resulting in lower fuel burn.

Delta Air Lines Chief Sustainability Officer Amelia DeLuca stated that the carrier seeks out innovations that reduce environmental impact and generate long-term operational benefits.

“We appreciate the strong partnership with VCT throughout the evaluation process and are looking forward to this implementation to further support our ongoing fleet efficiency initiatives,” DeLuca said.

VCT Chief Executive Officer Gil Morgan noted that equipping the 240 Delta aircraft represents a significant milestone for the manufacturer.

“We are proud to provide a practical technology that helps airlines improve fuel efficiency, reduce carbon emissions and enhance operating economics,” Morgan said.

Regulatory approval and industry adoption

The VCT finlet system operates under a Federal Aviation Administration (FAA) Supplemental Type Certificate (STC). The technology has steadily gained traction among Boeing 737 Next Generation (737NG) operators seeking incremental efficiency improvements. On September 26, 2025, the European Union Aviation Safety Agency (EASA) validated the FAA STC, clearing the devices for installation on European-registered aircraft.

Other operators have also adopted the modification. On July 29, 2025, Avelo Airlines announced a follow-on order for additional VCT finlets. The carrier reported proven fuel savings and emissions reductions after 18 months of in-service performance across its own Boeing 737NG fleet.

AirPro News analysis

We view Delta’s adoption of aft-fuselage finlets as a pragmatic approach to extending the economic viability of its Boeing 737NG fleet. While winglets have long been the industry standard for drag reduction, aft-body modifications represent an incremental but valuable efficiency gain for mature airframes. As airlines manage delayed deliveries of next-generation narrowbody aircraft, retrofitting existing fleets with drag-reducing technology offers an immediate reduction in fuel burn and emissions without requiring significant downtime or capital expenditure.

Sources: Delta News Hub

Photo Credit: Delta Air Lines

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