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AMAC Aerospace Completes Maintenance on Bombardier Jets in Basel

AMAC Aerospace finished maintenance and refurbishment projects on five Bombardier business jets, combining inspections with upgrades to minimize downtime.

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This article is based on an official press release from AMAC Aerospace.

On May 8, 2026, AMAC Aerospace, the world’s largest privately owned Maintenance, Repair, and Overhaul (MRO) and Completion center, announced the successful completion of several maintenance and refurbishment projects on a fleet of Bombardier business jets. The work, conducted at the company’s headquarters in Basel, Switzerland, underscores a growing industry strategy where operators combine mandatory calendar-based maintenance with interior and exterior upgrades.

According to the official press release, the recent projects involved five distinct Bombardier aircraft and were completed in early 2026. As business aviation continues to experience robust demand, MRO facilities are seeing their schedules fill up rapidly. AMAC Aerospace has reported that its maintenance slots are currently booked well into mid-2026, reflecting a highly active sector.

Recent Bombardier Maintenance and Refurbishment Projects

Global Express and Global 5000 Overhauls

The company detailed extensive work on two of Bombardier’s ultra-long-range jets. A Bombardier Global Express arrived at the Basel facility on a short-notice, drop-in basis for due maintenance. During this visit, the AMAC team performed an ultrasonic inspection of the engine’s low-pressure (LP) compressor disc. Additionally, the press release noted that technicians successfully rectified a cabin noise issue that had been reported by the long-term customer.

Simultaneously, a Bombardier Global 5000 underwent a scheduled 15-month inspection, which is a standard regulatory requirement for the airframe. According to AMAC Aerospace, this project included both interior and exterior enhancements. Technicians replaced the cabin countertops, as well as the aircraft’s windshield and nose cone. The new nose cone was custom-painted to seamlessly match the fuselage’s existing lines and colors.

Challenger 604 and 605 Inspections

In the heavy-class corporate jet category, AMAC Aerospace completed work on three Challenger series aircraft. A Bombardier Challenger 604 underwent standard 12-month and 24-month calendar inspections. Routine maintenance for the Challenger 600 series is rigorous, with industry data indicating that annual maintenance costs for a Challenger 604 or 605 typically range between $650,000 and $900,000, depending on utilization.

Two Bombardier Challenger 605 aircraft were also serviced. The first completed a standard 12-month inspection. The second Challenger 605 underwent a 24-month inspection combined with a comprehensive cabin refurbishment. According to the company’s statement, the interior upgrades featured the installation of new carpets alongside new leather covers for the seats and divan, illustrating the trend of maximizing downtime efficiency.

Industry Trends Driving MRO Demand

The “One-Stop-Shop” Approach

Aircraft downtime represents a significant cost for private owners and charter operators. To mitigate this, a major trend in business aviation is the “one-stop-shop” efficiency model. Operators are increasingly combining mandatory maintenance checks with cosmetic or avionics upgrades. AMAC Aerospace utilizes this business model to allow maintenance, refurbishment, and modifications to occur simultaneously, thereby reducing overall ground time.

“The industry is currently facing longer lead times for materials from vendors due to high worldwide demand.”

, Ruedi Kurz, Director of Maintenance Organisation at AMAC Aerospace

Following this observation, Kurz urged operators to plan their maintenance downtime and secure hangar slots months in advance to avoid operational disruptions.

AirPro News analysis

We observe that the aging fleets of early Global Express models and Challenger 604s, which were produced until 2006, are driving a significant portion of this refurbishment market. While these airframes remain highly viable and structurally sound, their interiors and technology often require modernization to meet current executive standards.

Instead of purchasing new aircraft, which can easily exceed $50 million, many owners are opting to heavily refurbish the interiors of their existing jets during heavy maintenance checks. Furthermore, with Bombardier’s introduction of the “Evolved Maintenance Intervals” program for the 604/605, which lengthens the time between certain inspections, accurate logbook tracking and strategic planning with MROs have become highly critical for operators looking to maximize their assets.

Frequently Asked Questions

What is AMAC Aerospace?

Founded in 2007, AMAC Aerospace is the largest privately owned MRO and Completion center in the world. Headquartered in Basel, Switzerland, the company employs nearly 1,000 people globally and is an approved center for major OEMs including Airbus, Boeing, Bombardier, Dassault, and Gulfstream.

Why are operators combining maintenance with refurbishments?

Aircraft downtime is costly. By combining mandatory calendar-based inspections (such as 12-month or 24-month checks) with interior refurbishments or component replacements, operators can minimize the total time their aircraft is grounded and out of service.

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Photo Credit: AMAC Aerospace

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MRO & Manufacturing

Textron Aviation Earns CASA Part 145 Approval in Australia

Textron Aviation secures CASA Part 145 certification for three Australian service centers supporting 1,400+ aircraft.

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Textron Aviation has secured Part 145 approval from Australia’s Civil Aviation Safety Authority (CASA), authorizing the manufacturer to provide factory-direct maintenance and overhaul services across its three company-owned Australian facilities.

Announced in a press release on August 26, 2026, the certification establishes one of the most comprehensive original equipment manufacturer (OEM) support networks in the country. The approval covers Textron Aviation service centers in Melbourne, Perth, and the Gold Coast, enabling the company to support a regional fleet of more than 1,400 Cessna, Beechcraft, and Hawker aircraft.

Expanding the Asia-Pacific footprint

The CASA Part 145 certification represents the culmination of a multi-year expansion strategy in the Asia-Pacific market. On January 6, 2020, Textron Aviation acquired Australian maintenance, repair, and overhaul (MRO) provider Premiair Aviation Maintenance.

The manufacturer officially rebranded the acquired facilities to Textron Aviation Australia on June 12, 2024, integrating them into a global network that includes more than 300 authorized service facilities and over 40 mobile service units.

Earlier this year, on May 5, 2026, the company opened a purpose-built, 35,000-square-foot service center at Essendon Fields Airport in Melbourne. This new facility more than doubled the company’s previous maintenance capacity in the city, setting the stage for the regulatory approval required to operate as a fully certified OEM maintenance organization.

Factory-direct service capabilities

With the regulatory approval now in place, Textron Aviation can perform a wider range of services directly rather than relying on third-party MRO providers. The CASA Part 145 certificate verifies that the company’s maintenance organization meets Australia’s stringent aviation safety and quality standards.

The authorization permits the facilities to conduct routine maintenance, complex modifications, and full overhauls. It also enhances the company’s ability to dispatch aircraft-on-ground (AOG) support for operators experiencing unscheduled maintenance events across the continent.

AirPro News analysis

We view this regulatory milestone as a critical step in Textron Aviation’s strategy to capture more aftermarket revenue while tightening its relationship with Asia-Pacific operators. By bringing former third-party MRO operations fully under the corporate umbrella and securing the necessary CASA approvals, the manufacturer ensures that Australian owners of Cessna, Beechcraft, and Hawker aircraft remain within the factory service ecosystem. This localized, factory-direct model reduces downtime for operators and provides Textron Aviation with a stable, long-term revenue stream in a geographically isolated but highly active business aviation market.

Sources: Textron Aviation

Photo Credit: Textron Aviation

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MRO & Manufacturing

Electra Invests $850M in Ohio Plant for EL9 Aircraft

Electra commits $850M to build an EL9 hybrid-electric aircraft facility in Springfield, Ohio, targeting 400 aircraft per year.

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Electra has committed $850 million to build its first scaled manufacturing facility in Springfield, Ohio, where the company will produce its EL9 Ultra Short hybrid-electric aircraft. The investment is projected to generate 1,975 jobs in Clark County and marks the transition of the nine-passenger aircraft from development to commercial production.

Announced on July 21, 2026, at the Farnborough International Airshow, the agreement with JobsOhio and state officials places the new plant at AirPark Ohio, adjacent to the Springfield-Beckley Municipal Airport. The EL9, which traces its origins to a Massachusetts Institute of Technology (MIT) class project, utilizes blown-lift technology to operate from unconventional spaces.

Production capacity and regional impact

The Springfield facility will initially support a production rate of 400 aircraft per year. Electra plans to eventually double this capacity to 800 airframes annually as the program matures and market demand dictates.

Ohio Governor Mike DeWine highlighted the state’s historical ties to aviation and its current focus on advanced air mobility (AAM) manufacturing.

“Ohio is where flight began, and the Dayton-Springfield area has become the national epicenter for advanced air mobility,” DeWine stated in a press release. “Electra’s decision to bring nearly 2,000 new jobs to Springfield will be transformative for Clark County.”

Electra CEO Marc Allen emphasized the importance of the Ohio site selection for the program’s next phase, noting the region’s established aerospace and defense ecosystem.

“This agreement is the moment that our vision moves from demonstration into reality,” Allen said. “In Springfield and Clark County, we found the rare combination this next era requires: a ready site, a skilled workforce, a deep aerospace and defense ecosystem, and state and local leaders with the commitment and vision to build it with us.”

Aircraft capabilities and recent milestones

The EL9 Ultra Short is designed to carry nine passengers and requires a minimum runway length of just 150 feet for takeoff and landing. Electra refers to this operational model as “Direct Aviation,” targeting point-to-point transport using infrastructure such as parking lots, barges, and sports fields rather than traditional airport runways.

The aircraft’s development has accelerated in recent weeks. On July 10, 2026, Electra reached an initial certification milestone with the Federal Aviation Administration (FAA). Five days later, the manufacturer finalized an agreement with Safran to develop and produce the TG600 Turbogenerator, which will power the EL9.

An August 25, 2026, feature published by MIT News detailed the aircraft’s academic roots, noting its evolution from a classroom concept to a fully funded commercial program.

AirPro News analysis

We view Electra’s $850 million manufacturing commitment as a critical indicator of maturity in the hybrid-electric aviation sector. While much of the advanced air mobility industry has focused on electric vertical takeoff and landing (eVTOL) designs, Electra’s blown-lift, fixed-wing approach offers a distinct payload and range profile while still minimizing infrastructure requirements. Securing a dedicated production facility with substantial state backing suggests the company is successfully navigating the transition from prototyping to industrialization, a phase that has historically challenged new aerospace entrants.

Sources: MIT News, Electra Newsroom

Photo Credit: Electra

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MRO & Manufacturing

GE Aerospace CNC Apprenticeship Graduates 80 in First Year

GE Aerospace marks one year of its Wilmington, NC CNC machinist apprenticeship, graduating 80+ participants trained to produce jet engine components.

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GE Aerospace announced on August 25, 2026, that more than 80 participants have graduated from its Computer Numerical Control (CNC) machinist apprenticeship program in Wilmington, North Carolina, during the initiative’s first year of operation. The milestone highlights the manufacturer’s ongoing efforts to alleviate aerospace supply chain constraints by accelerating the training of skilled labor for critical jet engine component production.

In a press release issued to mark the program’s anniversary, GE Aerospace detailed that the eight-week training pipeline was developed in partnership with Cape Fear Community College (CFCC). The initiative supports the production of precision core engine parts, including blisks, spools, and high-pressure turbine disks, which are currently in high demand across both commercial and military aviation sectors.

Workforce development and training structure

The apprenticeship model condenses the initial skills acquisition phase into an eight-week window. Participants undergo five weeks of intensive instruction at CFCC facilities before moving to the GE Aerospace plant floor for applied training. The curriculum is designed to transition individuals with no prior aviation manufacturing experience into capable CNC machinists. The program is also supported by funding from North Carolina’s NCEdge initiative.

Mark Moon, the GE Aerospace site leader in Wilmington, stated that the program is essential for growing the local workforce required to deliver critical engine parts to customers. The initiative targets candidates from diverse professional backgrounds who are looking to enter the aerospace manufacturing sector.

“I joined the apprenticeship program to pursue a new career path and create a better future for myself and my family. It’s a great way to step into this field where you can thrive and make a career out of it,” said Joseph Knox, a recent graduate of the program.

Broader manufacturing investments

The Wilmington apprenticeship program operates within the context of a $1 billion U.S. manufacturing investment planned by GE Aerospace for 2026. Of that total, the company allocated $160 million to its North Carolina facilities, with $60 million specifically directed to the Wilmington site to expand capacity and upgrade equipment.

The educational partnership builds on prior philanthropic investments in the region. The GE Aerospace Foundation awarded a $100,000 grant to CFCC in 2024 to support machining bootcamps and scholarships. Additionally, the foundation donated $500,000 in 2025 to the Manufacturing Institute’s Heroes MAKE America initiative. CFCC President Jim Morton noted that the collaboration illustrates the function of community colleges in building the talent pipelines necessary to support regional economic and industrial expansion.

AirPro News analysis

We view the rapid scaling of the Wilmington apprenticeship program as a direct response to the persistent skilled labor shortages bottlenecking global engine production and maintenance, repair, and overhaul (MRO) networks. By vertically integrating the training process and partnering directly with local educational institutions, original equipment manufacturers (OEMs) like GE Aerospace can bypass traditional, slower labor acquisition methods. The specific focus on CNC machining for high-pressure turbine disks and blisks targets the exact components that have historically paced engine delivery schedules and constrained aftermarket support.

Sources: GE Aerospace

Photo Credit: GE Aerospace

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