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Mammoth Freighters Secures FAA Certification for Boeing 777-200LRMF

Mammoth Freighters received FAA certification for its Boeing 777-200LRMF converted freighter, with deliveries to DHL, Qatar Airways, and Ethiopian Airlines.

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This article is based on an official press release from Mammoth Freighters LLC.

On April 8, 2026, Mammoth Freighters LLC achieved a major milestone in the aviation logistics sector by securing Federal Aviation Administration (FAA) certification for its Boeing 777-200LRMF (Long Range Mammoth Freighter). According to the company’s official press release, this certification officially clears the passenger-to-freighter (P2F) converted aircraft for immediate commercial service and active deliveries.

The announcement carries substantial weight for the global air cargo market. Jetran, the launch customer for the conversion program, plans to supply these newly certified freighters to a roster of top-tier global operators. The press release confirms that DHL, Qatar Airways, and Ethiopian Airlines are among the end users slated to receive the aircraft. We note that securing such high-profile operators underscores the immediate market demand for efficient, twin-engine widebody freighters.

With the testing phase now concluded, Mammoth Freighters is transitioning directly into active aircraft deliveries. The U.S.-based aerospace company, founded in December 2020 and backed by Fortress Investment Group, operates as an official Boeing Licensee dedicated to converting Boeing 777 passenger jets into heavy-duty cargo aircraft.

Engineering and Production Milestones

Aircraft Specifications

The newly certified Boeing 777-200LRMF is engineered to capitalize on the inherent fuel efficiency and long-range performance of the original 777 airframe. According to the technical details provided by Mammoth Freighters, the converted aircraft features the largest main-deck cargo door in its class. Additionally, the freighter is equipped with a reinforced floor structure designed to support heavy freight and integrates an advanced, flexible cargo handling system optimized for both long-haul and regional operations.

Global Manufacturing Footprint

To meet the anticipated demand for these conversions, Mammoth Freighters is actively building a robust global production network. The company’s press release outlines a capacity for up to seven production lines. Currently, five of these lines are located in Fort Worth, Texas, at Aspire MRO, while two additional lines operate in Manchester, England, through STS Aviation Services UK Limited. Furthermore, the company has indicated planned future expansion into the Asia-Pacific region to support growing international logistics needs.

Industry Impact and Stakeholder Perspectives

Executive Reactions

The successful FAA certification has drawn positive reactions from key stakeholders involved in the program’s development and financing. In the official media release, leadership from Mammoth, Jetran, and Fortress Investment Group emphasized the collaborative effort required to reach this stage.

“This certification reflects years of disciplined engineering, close collaboration with the FAA, and the dedication of our entire team and partners. Approval of the 777-200LRMF underscores the strength of our technical approach and our ability to deliver a high-performance freighter that meets the evolving demands of cargo operators worldwide.”

, Bill Tarpley, CEO of Mammoth Freighters

Jordan Jaffe, CEO of launch customer Jetran, echoed this sentiment, highlighting the value the aircraft will bring to their high-profile clients.

“From the outset, we have had strong confidence in the Mammoth engineering team and their vision for the program. The aircraft’s quality and technical execution have met our high expectations and reflect the strength of the underlying design. We believe the Mammoth conversion will be a competitive and compelling option in the long-haul freighter market and will deliver solid value for Jetran’s customers including DHL, Qatar Airways and Ethiopian Airlines.”

, Jordan Jaffe, CEO of Jetran

The financial backing for the extensive engineering and certification process was provided by funds managed by affiliates of Fortress Investment Group. Drew McKnight, Co-CEO and Managing Partner at Fortress, framed the achievement as a domestic manufacturing success.

“This certification is a great example of private industry collaborating with the FAA to strengthen American aviation and build a great American company. With a fully integrated U.S.-based production platform, Mammoth Freighters is built to meet sustained global demand for freight aircraft in the decades ahead.”

, Drew McKnight, Co-CEO and Managing Partner at Fortress Investment Group

AirPro News analysis

We view the timing of the 777-200LRMF certification as highly strategic. The global air cargo industry is currently undergoing a massive fleet renewal cycle. As older, less fuel-efficient quad-engine freighters, most notably the Boeing 747, are retired from active service, logistics companies are increasingly turning to twin-engine widebodies. The passenger-to-freighter (P2F) market offers operators massive payload capacities with significantly lower operating costs compared to legacy aircraft.

Furthermore, certifying the 777-200LRMF right now positions Mammoth perfectly to capture this wave of fleet renewals. By offering a highly competitive alternative to factory-new freighters, which often suffer from years-long production backlog delays, Mammoth provides a vital pressure release valve for capacity-constrained cargo airlines. The commitment from “blue-chip” end users like DHL, Qatar Airways, and Ethiopian Airlines serves as a strong market validation of the P2F model for the 777 airframe.

Looking Ahead: The 777-300ERMF

While the 777-200LRMF enters commercial service, Mammoth Freighters is already advancing its next major project. According to the company’s statements, they are currently developing a conversion program for the larger variant, the Boeing 777-300ERMF. Mammoth officially expects to receive FAA certification for this second, higher-capacity model later in 2026, which will further expand their portfolio of widebody freighter offerings.

Frequently Asked Questions (FAQ)

What is the Boeing 777-200LRMF?
The 777-200LRMF (Long Range Mammoth Freighter) is a passenger-to-freighter (P2F) converted aircraft engineered by Mammoth Freighters LLC. It utilizes retired Boeing 777-200LR passenger jets, retrofitting them with large cargo doors, reinforced floors, and advanced freight handling systems.

Who will be flying the newly certified Mammoth Freighters?
The launch customer, Jetran, is supplying the converted aircraft to major global logistics and aviation networks, explicitly including DHL, Qatar Airways, and Ethiopian Airlines.

Where are these aircraft being converted?
Mammoth Freighters currently utilizes up to seven production lines. Five are located in Fort Worth, Texas (Aspire MRO), and two are in Manchester, England (STS Aviation Services UK Limited), with future expansion planned for the Asia-Pacific region.


Sources: Mammoth Freighters LLC Official Media Release

Photo Credit: Mammoth Freighters LLC

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MRO & Manufacturing

Embraer Acquires Full Ownership of EZ Air Interior

Embraer buys remaining 50% of EZ Air from Safran Cabin to secure E-Jet cabin supply ahead of a major production ramp-up.

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Embraer has taken full ownership of its interior components supplier, EZ Air Interior Limited, acquiring the remaining 50 percent stake from Safran Cabin on July 1, 2026, to secure its supply chain amid a major production ramp-up.

The transaction, announced in a company press release, gives the Brazilian aerospace manufacturers complete control over the production of critical cabin elements for its E-Jets family. The agreement also includes the integration of specific Safran Cabin operations located in Jacareí, Brazil, into Embraer’s manufacturing footprint.

Consolidating the cabin supply chain

Established in 2012 in Chihuahua, Mexico, EZ Air was originally formed as a joint venture between Embraer and C&D, a company that was later absorbed into Safran Cabin. The Chihuahua facility specializes in manufacturing essential interior components, including luggage bins, galleys, lavatories, and floor panels for commercial-aircraft.

Embraer President and Chief Executive Officer Francisco Gomes Neto stated the acquisition aligns with the company’s strategy to expand operations in both the short and long term, while continuously evaluating opportunities to create value for stakeholders.

“I would like to thank Safran Cabin for this successful long-term partnership and warmly welcome the new colleagues joining Embraer. Together, we will continue to deliver excellence driven by safety, quality, efficiency and sustainability,” Gomes Neto said.

Production targets and backlog pressures

Embraer is actively working to stabilize its supply-chain to meet a record firm order backlog, which reached $32.1 billion in the first quarter of 2026. The manufacturer is targeting an annual production rate of approximately 100 E-Jet aircraft by 2027 or 2028.

Securing full ownership of EZ Air mitigates execution risks as Embraer increases the output of its E175 and E2 family aircraft. By bringing the production of critical interior components entirely in-house, the company aims to insulate its final assembly lines from external supplier delays.

AirPro News analysis

We view this acquisition as a defensive vertical integration move typical of the current aerospace manufacturing environment. With global supply chains remaining fragile, original equipment manufacturers (OEMs) are increasingly bringing critical component production in-house to prevent bottlenecks. By taking full control of EZ Air, Embraer eliminates a potential single point of failure in its E-Jet assembly line, ensuring that cabin interior shortages do not derail its ambitious delivery targets over the next two years.

Sources: Embraer

Photo Credit: Embraer

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MRO & Manufacturing

Lufthansa Technik Breaks Ground on Portugal MRO Facility

Lufthansa Technik starts construction on a 55,000 sq-meter MRO facility in Portugal, creating up to 700 jobs by 2028.

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Lufthansa Technik broke ground on a new 55,000-square-meter MRO facility in Santa Maria da Feira, Portugal, on June 29, 2026. The project is expected to create up to 700 highly skilled jobs when operations begin in 2028.

Announced via a company press release, the “three-digit million-euro” investment will focus on the repair of engine parts and aircraft components. The ceremony drew high-level political and corporate attendance, with Lufthansa Group leadership explicitly linking the industrial commitment to their strategic interest in acquiring a stake in the national carrier, TAP Air Portugal.

Transitioning to a permanent MRO footprint

Lufthansa Technik Portugal was founded in 2024 and has been operating out of a temporary three-building site at the PERM business park in Santa Maria da Feira. According to reporting by Aviation Week, this interim facility achieved European Union Aviation Safety Agency (EASA) Part 145 maintenance certification earlier in 2026, enabling the transition from training to certified maintenance work.

The new permanent facility represents a major expansion of these capabilities. The Portuguese investment agency, Agência para o Investimento e Comércio Externo de Portugal (AICEP), is providing €24.75 million in economic development funds for the project, drawn from a pool of €223 million in eligible funding.

“By creating 700 highly qualified jobs and bringing cutting-edge capabilities to Portugal, this investment will reinforce the country’s position as a leading aviation and MRO hub in Europe,” said Madalena Oliveira e Silva, Chairwoman and CEO of AICEP.

The TAP Air Portugal acquisition strategy

The groundbreaking occurs as the Portuguese government revives the privatization process for TAP Air Portugal. Lufthansa Group is actively competing to acquire a minority stake in the flag carrier.

During the June 29 ceremony, Lufthansa Group CEO Carsten Spohr directly connected the MRO investment to the acquisition bid.

“This depth of commitment across industry and innovation also underpins our strong interest in TAP Air Portugal as a natural extension of the partnership with Portugal we have been building for decades,” Spohr stated, noting the country serves as Europe’s gateway to South America and Africa.

The MRO facility is part of a broader expansion by the Lufthansa Group in the country, which includes a new TravelTech and AI Hub in Northern Portugal. The company aims to create more than 1,000 direct jobs across its Portuguese businesses in the coming years to support its 353 weekly flights to Portuguese destinations.

AirPro News analysis

We view the scale and timing of the Santa Maria da Feira facility as a calculated demonstration of industrial value by the Lufthansa Group, aimed directly at Portuguese policymakers. By committing a nine-figure sum and establishing a permanent EASA Part 145 certified footprint before the TAP Air Portugal privatization concludes, Lufthansa is positioning itself not just as a financial bidder, but as an integrated aerospace partner for the Portuguese economy. The presence of Prime Minister Luís Montenegro at the groundbreaking underscores that this message is being received at the highest levels of government.

Sources: Lufthansa Technik

Photo Credit: Lufthansa Technik

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MRO & Manufacturing

Velo3D Triples Capacity With New Livermore Manufacturing Facility

Velo3D opens a 288,747-sq-ft Livermore campus to expand metal additive manufacturing for aerospace and defense.

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Metal additive manufacturing provider Velo3D is tripling its production capacity with a new 288,747-square-foot facility in Livermore, California, aiming to support the aerospace and defense sectors as they transition from prototyping to full-scale 3D-printed component production.

In a press release issued on June 30, 2026, the company detailed plans to bring the new production campus online later this year. The expansion creates one of the largest metal additive manufacturing footprints in North America, while Velo3D retains its existing Fremont, California, headquarters as a dedicated research and development hub.

Facility specifications and production scale

The Livermore site dedicates 270,000 square feet specifically to manufacturing operations. The building features 36-foot clear heights, providing nearly 10 million cubic feet of vertical volume required to house the company’s large-format additive manufacturing systems.

At launch, the facility is designed to support more than 40 large-format systems. The site infrastructure allows for future expansion to accommodate over 100 metal 3D printers. Combined with the Fremont location, Velo3D will have the capacity to support a total of 125 machines.

“We believe additive manufacturing should be accessible, scalable, and production-ready,” said Michelle Sidwell, Chief Revenue Officer at Velo3D.

Aerospace and defense market momentum

The physical expansion follows a period of revenue growth driven by defense and aerospace contractors adopting the company’s Rapid Production Solutions (RPS) and Sapphire metal 3D printers. In May 2026, Velo3D reported first-quarter revenue of $13.8 million, representing a 48 percent year-over-year increase.

Earlier in 2026, the company secured an $11.5 million multi-year production agreement with a major U.S. defense contractor. This followed a February 10, 2026, announcement that Velo3D was selected as the first qualified additive manufacturing provider for the U.S. Army Ground Vehicle Systems Center.

Financial analysts have noted the company’s alignment with domestic manufacturing initiatives. On June 25, 2026, Needham analyst Austin Bohlig initiated coverage of Velo3D with a Buy rating and a $33 price target, forecasting $65 million in revenue for 2026.

“We believe the company’s leading metal additive manufacturing platform is becoming a critical enabling technology for the reindustrialization of the U.S. aerospace and defense (A&D) industrial base,” Bohlig stated.

Market positioning and conflicting outlooks

On June 29, 2026, Velo3D was officially added to the Russell 3000 Index and the Russell Microcap Index. Chief Executive Officer Arun Jeldi indicated the inclusion is intended to broaden the company’s visibility among institutional investments.

AirPro News analysis

We observe a sharp divergence in market sentiment surrounding Velo3D’s growth trajectory. While the company is executing tangible physical expansions and securing multi-million dollar defense contracts, it faces aggressive skepticism from some market participants. The simultaneous June 25, 2026, release of Needham’s bullish forecast and a bearish short-seller report from Morpheus Research highlights this tension. Morpheus characterized the business as a “promotional grift,” contrasting starkly with the company’s reported 17.2 percent gross margin improvements and transition to full-scale production. The successful activation and utilization of the Livermore facility later in 2026 will likely serve as the primary indicator of whether the aerospace supply chain can sustain this expanded capacity.

Sources: Velo3D, Inc. / PR Newswire

Photo Credit: Velo3D

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