Defense & Military
Stratasys Direct Joins US Department of War’s JAMA IV 3D Printing Program
Stratasys Direct selected for the US Department of War’s JAMA IV program to accelerate 3D-printed military parts with a $10M contract.
This article is based on an official press release from Stratasys Ltd., supplemented by industry research.
Stratasys Ltd. has announced that its contract manufacturing division, Stratasys Direct, was selected to participate in the U.S. Department of War’s (DoW) Joint Additive Manufacturing Acceptability (JAMA) IV Pilot Parts Program. According to the company’s press release, the multimillion-dollar initiative is designed to accelerate the qualification and deployment of 3D-printed components across active military platforms and systems.
Spearheaded by the Defense Logistics Agency (DLA), the JAMA IV program represents a critical step in the Pentagon’s efforts to modernize its supply chain. Industry research indicates that the initiative focuses on transitioning additive manufacturing from a prototyping tool to a production-scale solution for sustainment and operational resilience.
As defense budgets for digital manufacturing surge in fiscal year 2026, the selection of Stratasys Direct underscores the growing reliance on established additive manufacturing contractors to keep mission-critical systems operational and combat part obsolescence.
The JAMA IV Indefinite Delivery/Indefinite Quantity (IDIQ) Pilot Parts Program is managed by the DLA, which serves as the Pentagon’s primary provider of combat logistics support. According to supplementary industry research, the program’s core objective is to address Diminishing Manufacturing Sources and Material Shortages (DMSMS) for aging military fleets. The firm-fixed-price IDIQ contracts carry a maximum shared value of approximately $9.8 million to $10 million. The base period for the contract runs through February 24, 2027, and includes four additional one-year option periods.
Under the JAMA IV framework, the DLA provides approved 3D printing vendors with Technical Data Packages (TDPs) for certified military parts. Suppliers then bid for specific task orders through the Defense Department’s Internet Bid Board System (DIBBS). Industry data shows that the program covers a wide array of metal and polymer components, utilizing materials such as 17-4PH and 316L Stainless Steel, AlSi10Mg, Copper Nickel, Cobalt-Chromium, Polyetherimide (PEI), ABS, and Nylon 12. Initial task orders reportedly include plastic intake caps, pressurized door seals, and boresights for the M320 grenade launcher.
Stratasys Direct currently operates as a Program of Record for both the U.S. Air Force and Naval Air Systems Command (NAVAIR). The company noted in its press release that it already ships over 100,000 parts annually to the defense industry. To meet the rigorous demands of military contracts, Stratasys Direct maintains strict certified quality systems, including AS9100, ISO 9001, CMMC compliance, and ITAR adherence.
The operational benefits of these additive manufacturing solutions are already measurable. For example, Stratasys highlighted its work with the U.S. Air Force’s C-17 fleet, where 3D-printed microvanes are used to improve aerodynamic efficiency. According to the company, these components help save an estimated $14 million in annual fuel costs while significantly reducing lead times for replacement parts. “In 2025, Stratasys saw double-digit annual revenue growth from aerospace and defense, demonstrating that additive manufacturing is becoming a key capability for defense sustainment and supply chain resilience,” said Foster Ferguson, Vice President of the Industrial Business Unit at Stratasys.
Ferguson further noted that programs like JAMA will accelerate the qualification process, allowing defense organizations to deploy critical components faster across operational platforms.
The U.S. military is significantly increasing its financial commitment to 3D printing technologies. According to industry research, the DoW’s fiscal year 2026 budget request allocates $3.3 billion across 16 projects featuring additive manufacturing. This represents an 83% increase from the $1.8 billion approved in fiscal year 2025, reflecting a strategic mandate to localize production and reduce single-source supplier risks.
Stratasys is not the sole beneficiary of this initiative. The DLA awarded JAMA IV contracts to a pool of 24 participating manufacturers to ensure a resilient and competitive supply base. Other notable awardees include Velo3D, Applied Rapid Technologies (ART), General Electric (Colibrium Additive), Relativity Space, and Sintavia.
Executives from other participating firms echoed the strategic importance of the program. Dr. Arun Jeldi, Chief Executive Officer of Velo3D, highlighted the technology’s impact on military logistics.
“Additive manufacturing provides the Department of Defense with a powerful tool to improve supply chain responsiveness and mitigate risk in maintaining operational readiness,” Jeldi stated.
Similarly, Jim Wiley, President and Co-Founder of Obsidian Solutions Group (parent company of ART), emphasized the honor of partnering with the DLA to deliver “high-quality, on-demand components to the warfighter.”
The awarding of the JAMA IV contracts marks a definitive maturation point for additive manufacturing within the defense sector. Historically, 3D printing was viewed by military procurement officers as an “aspirational” technology, largely relegated to rapid prototyping or non-essential tooling. The shift toward producing flight-safety-critical and mission-essential parts at scale indicates that the technology has finally met the Pentagon’s stringent durability and repeatability standards.
Furthermore, by distributing the $10 million shared contract ceiling across 24 different manufacturers, the Defense Logistics Agency is actively avoiding the creation of new single-source bottlenecks. As global geopolitical tensions continue to expose vulnerabilities in traditional, centralized manufacturing supply chains, we expect the Department of War to increasingly rely on distributed, digital manufacturing networks to maintain fleet readiness.
The Joint Additive Manufacturing Acceptability (JAMA) IV Pilot Parts Program is a U.S. Defense Logistics Agency initiative designed to accelerate the qualification and deployment of 3D-printed replacement parts for active military platforms, helping to combat supply chain shortages. According to industry research, the Department of War’s fiscal year 2026 budget request includes $3.3 billion for additive manufacturing projects, an 83% increase from the previous fiscal year.
Stratasys produces a variety of components, including 3D-printed microvanes for the U.S. Air Force’s C-17 fleet, which improve aerodynamic efficiency and save an estimated $14 million annually in fuel costs. The JAMA IV program will also include parts like intake caps, door seals, and weapon boresights.
The JAMA IV Pilot Parts Program
Combating Supply Chain Shortages
Operational Mechanics and Materials
Stratasys Direct’s Expanding Defense Footprint
Proven ROI and Production Scale
Broader Industry Implications and Budget Surges
A $3.3 Billion Commitment
A Competitive Ecosystem
AirPro News analysis
Frequently Asked Questions
What is the JAMA IV Pilot Parts Program?
How much is the U.S. military investing in additive manufacturing?
What types of parts is Stratasys printing for the military?
Sources
Photo Credit: US Air Force – C-17 Globemaster III
Defense & Military
Sierra Nevada Corporation Opens $100M Hangars at Dayton Airport
SNC completes $100 million expansion with two new hangars at Dayton International Airport to support U.S. Air Force’s SAOC aircraft modernization.
This article summarizes reporting by Yahoo News / WHIO and WHIO Staff, supplemented by comprehensive industry research.
Sierra Nevada Corporation (SNC) has officially opened two new hangars at Dayton International Airport, marking the completion of a highly anticipated $100 million expansion project. According to reporting by WHIO Staff, this April 1, 2026 milestone brings the total number of state-of-the-art facilities at SNC’s Aviation Innovation and Technology Center (AITC) to four.
The expansion is heavily tied to a massive national defense initiative. In April 2024, the U.S. Air Forces awarded SNC a $13 billion contract to modernize the Survivable Airborne Operations Center (SAOC) aircraft, widely known as the military’s “Doomsday” planes. These newly completed hangars are purpose-built to support the maintenance, missionization, and long-term readiness of these critical government assets.
We at AirPro News recognize this development as a major economic and structural boost for the Dayton region, an area historically celebrated as the “Birthplace of Aviation.” The project not only revitalizes local airport infrastructure but also reinforces the region’s strategic importance to national defense and advanced aerospace engineering.
The construction of Hangars 3 and 4 represents a significant financial and structural investment in Ohio’s aviation infrastructure. Industry research indicates that the two new hangars carried a combined construction price tag of approximately $100 million, breaking down to roughly $47 million per facility. To accommodate the immense weight of the military aircraft that will be serviced there, the City of Dayton previously allocated $2 million for essential concrete ramp repairs.
The physical scale of these facilities is staggering. Each hangar measures 300 by 300 feet and features a 90-foot height clearance. This provides ample space to house the largest aircraft in the U.S. military fleet, including heavily modified Boeing 747s. Furthermore, research shows these facilities are equipped with cutting-edge technologies, integrating artificial intelligence (AI), machine learning (ML), robotics, and advanced non-destructive inspection (NDI) tools to maximize operational efficiency and safety.
Beyond the physical infrastructure, the SNC expansion serves as a major economic driver for the Dayton region. With four hangars now fully operational following a rapid development timeline that began with Hangar 1’s groundbreaking in February 2022, the campus supports a substantial and highly skilled workforce.
Dayton Aviation Director Gil Turner highlighted the community benefits during the project’s earlier development phases, noting the direct correlation between the new facilities and local employment. “They’re creating jobs for the community. Each hangar represents about 100 jobs per hangar. So, four hangars, almost 400 jobs that will be created,” Turner stated.
State officials have also consistently praised the initiative. Ohio Governor Mike DeWine has been a vocal supporter of the campus, emphasizing the state’s historical and ongoing connection to the defense sector.
“Ohio is the heart of the aerospace industry and SNC’s announcement today adds to our position as the premier location for aerospace,” DeWine noted.
The primary catalyst for this $100 million expansion is the $13 billion SAOC contract awarded to SNC. The U.S. Air Force is currently in the process of replacing its aging fleet of E-4B Nightwatch aircraft. These highly specialized planes serve as mobile command centers for the National Command Authority during national emergencies or in the event of ground command destruction.
SNC’s Dayton campus is strategically located near Wright-Patterson Air Force Base, which currently stands as Ohio’s largest single-site employer. This proximity provides the ideal logistical and technical environment for the SAOC modernization effort, ensuring seamless collaboration between military personnel and private defense contractors.
John Piatt, Executive VP of ISR Aviation & Security for SNC, summarized the dual purpose of the project during an earlier ceremonial groundbreaking.
“Together, we protect our nation, we ensure our local economy thrives, and we drive aerospace engineering innovations well into the future,” Piatt said.
AirPro News analysis: We view the completion of SNC’s $100 million project as a transformative moment for Dayton International Airport. For over two decades, following the departure of Emery Worldwide, sections of the airport’s infrastructure had sat underutilized and deteriorating. SNC’s investment breathes new life into the facility, establishing the first large aircraft MRO hub built in the Dayton region since World War II.
Furthermore, the collaborative synergy between private entities like SNC and Shook Construction, alongside public partners such as JobsOhio, the Dayton Development Coalition, and the City of Dayton, serves as a highly effective blueprint for future aerospace developments. With SNC currently occupying only about 25% of the available ramp space, we anticipate further expansion and leasing opportunities that could continue to elevate Dayton’s status in the global aerospace and defense market.
The recent completion of Hangars 3 and 4 represents a $100 million investment, with each hangar costing approximately $47 million to construct. The City of Dayton also invested $2 million in ramp repairs.
According to local aviation officials, each hangar generates about 100 high-paying jobs. With four hangars now open, the campus supports approximately 400 jobs in the Dayton region. The hangars are specifically designed to support the U.S. Air Force’s Survivable Airborne Operations Center (SAOC) aircraft, which are replacing the E-4B Nightwatch “Doomsday” planes. The facilities feature 90-foot clearances and can accommodate aircraft as large as Boeing 747s.
Project Scope and Economic Impact
Massive Infrastructure Investment
Job Creation and Local Growth
Strategic Importance to National Defense
The SAOC “Doomsday” Fleet
AirPro News Analysis
Frequently Asked Questions (FAQ)
What is the total cost of the SNC hangar expansion?
How many jobs will the new hangars create?
What aircraft will be serviced at these facilities?
Sources
Photo Credit: SNC
Defense & Military
Embraer KC-390 Successfully Completes Cold-Weather Tests in Sweden
Embraer’s KC-390 Millennium multi-mission jet completed cold-weather tests in Sweden, demonstrating rapid deployment and Arctic operational capability.
This article is based on an official press release from Embraer.
Embraer has successfully concluded an intensive cold-weather testing campaign for its KC-390 Millennium multi-mission airlift and tanker jet. The demonstrations took place at the Vidsel Test Range military facility in Sweden, showcasing the aircraft’s operational viability and resilience in extreme Arctic environments.
According to the official press release from Embraer, the campaign was specifically designed to validate the aircraft’s performance under severe winter conditions. A primary focus of the operation was to demonstrate the jet’s compatibility with Agile Combat Employment (ACE) concepts, which require rapid and flexible deployment capabilities.
As European nations increasingly prioritize logistical responsiveness in the High North, the successful trials of the KC-390 Millennium highlight its potential as a highly capable asset for modern military-aircraft operations in demanding climates.
During the testing at the Vidsel military facility, the KC-390 crew executed rapid engine and system startups despite the freezing temperatures. Following these quick starts, the aircraft performed short takeoffs and landings, a critical requirement for operating from austere or compromised runways in Arctic regions.
Embraer’s press release noted that the aircraft successfully demonstrated its capacity to load and deploy heavy military hardware rapidly. Specifically, the KC-390 handled SISU GTT military all-terrain vehicles while maintaining adequate cargo space for additional troops and essential equipment. This performance confirms the aircraft’s suitability for missions that demand high logistical responsiveness.
The ability to operate with high logistical flexibility is a cornerstone of the Agile Combat Employment doctrine, which emphasizes mobility, dispersion, and the rapid repositioning of allied forces. Embraer states that the KC-390 is fully compatible with these modern operational concepts.
“The KC-390 Millennium demonstrated once again its versatility and its ability to successfully perform the most demanding missions under the toughest conditions, all with 100% reliability. This next-generation aircraft, which is fully compatible with the Agile Combat Employment concept, represents an unbeatable combination for operations in Northern Europe and the Arctic,” said Bosco da Costa Junior, President and CEO, Embraer Defense & Security, in the company’s release.
We note that the successful cold-weather trials in Sweden represent a significant milestone for Embraer as it seeks to expand the KC-390’s footprint in the European defense market. With allied nations prioritizing Arctic readiness and flexible logistics, demonstrating 100% reliability in these specific conditions directly addresses the strategic requirements of Northern European air forces. The emphasis on ACE compatibility further aligns the aircraft with current Western military doctrines focused on survivability and rapid force projection. Engineered as a 21st-century medium multi-mission airlift and tanker jet, the KC-390 is designed to address both current and emerging threats. According to Embraer, it stands out as the most capable aircraft in its class, offering a blend of superior performance, cost efficiency, and operational flexibility.
Beyond heavy airlift and rapid troop deployment, the aircraft’s mission profiles include aerial refueling and rapid response operations across diverse and challenging environments.
The KC-390 Millennium is a medium multi-mission airlift and tanker jet designed and built by Embraer to perform complex missions, including aerial refueling and rapid troop deployment.
The demonstrations were conducted at the Vidsel Test Range military facility in Sweden.
During the campaign, the aircraft successfully loaded and deployed heavy vehicles, specifically SISU GTT military all-terrain vehicles, while retaining space for troops and additional equipment.
Cold-Weather Operations and Tactical Capabilities
Rapid Deployment in Arctic Conditions
Strategic Implications for Northern Europe
Supporting Agile Combat Employment
AirPro News analysis
About the KC-390 Millennium
Frequently Asked Questions
What is the KC-390 Millennium?
Where did the cold-weather testing take place?
What vehicles were deployed during the tests?
Sources
Photo Credit: Embraer
Defense & Military
Airbus Bird of Prey Drone Completes First Demo Flight in Germany
Airbus and Frankenburg Technologies demonstrate reusable Bird of Prey drone intercepting kamikaze drones with lightweight Mark I missiles in Germany.
This article is based on an official press release from Airbus.
Airbus Defence and Space has successfully conducted the maiden demonstration flight of its “Bird of Prey” uncrewed interceptor drone. According to a March 30, 2026, press release from the company, the test took place at a military training area in northern Germany, marking a significant milestone in counter-drone technology.
During a realistic mission scenario, the system autonomously searched for, detected, classified, and engaged a simulated medium-sized, one-way attack (kamikaze) drone. The successful interception was achieved using the newly integrated Mark I air-to-air missile, a lightweight weapon developed by Estonian defense tech startup Frankenburg Technologies.
This development highlights a rapid industry pivot toward cost-effective air defense solutions. As noted in the official announcement, the project moved from concept to flight in just nine months. The joint effort aims to provide armed forces with a reusable, highly mobile defense system capable of countering mass aerial threats at a sustainable cost.
The Bird of Prey is built upon a modified Airbus Do-DT25, a jet-powered aerial target drone originally developed in the early 2000s. According to the Airbus press release, the prototype features a wingspan of 2.5 meters, a length of 3.1 meters, and a maximum take-off weight of 160 kilograms. Supplementary industry data indicates that the underlying Do-DT25 platform can reach maximum speeds of 300 knots (555 km/h).
While the prototype carried four Mark I missiles during the recent test, Airbus states that the final operational version will be capable of carrying up to eight interceptors. Crucially, the platform is reusable; unlike traditional interceptors or kamikaze drones, the Bird of Prey fires its payload and returns to base. This design choice significantly reduces platform replacement costs and allows for multiple engagements per mission.
The Mark I missile, provided by Frankenburg Technologies, is billed as the lightest guided interceptor developed to date. The Airbus release notes it weighs less than 2 kilograms and measures 65 centimeters in length. Additional technical specifications from industry research reveal a 60-millimeter diameter, a solid-fuel rocket motor, and an electro-optical seeker equipped with both day and low-light capabilities.
The high-subsonic, fire-and-forget missile has an engagement range of up to 1.5 kilometers and can reach altitudes of 1,500 meters. It utilizes a 0.5-kilogram high-explosive fragmentation warhead paired with a proximity fuze, allowing it to neutralize targets at close range without requiring a direct hit. Frankenburg Technologies aims to offer the Mark I at roughly one-tenth the price of traditional short-range air defense (SHORAD) missiles. The proliferation of low-cost, one-way attack drones, such as those utilized extensively in recent Eastern European conflicts, has fundamentally altered modern air defense economics. Western militaries frequently rely on scarce, high-end surface-to-air missiles to neutralize cheap drones. For context, industry estimates place the cost of a conventional FIM-92 Stinger interceptor at approximately $500,000 per unit, creating an unsustainable economic imbalance when defending against drones that cost only a few thousand dollars.
“Against the current geopolitical and military backdrop, defending against kamikaze drones is a tactical priority that urgently needs to be tackled,” said Mike Schoellhorn, CEO of Airbus Defence and Space, in the company’s press release.
Frankenburg Technologies, founded in 2024 by Estonian entrepreneurs Taavi Madiberk and Marko Virkebau, aims to drastically lower the cost curve for air defense. The company is led by CEO Kusti Salm, former Permanent Secretary of the Estonian Ministry of Defence. According to recent financial reports, Frankenburg raised €30 million in February 2026 to establish two mass-production sites within the European Union, with an ambitious goal of producing over 100 missiles per day at each facility.
“This is a defining step for modern air defence,” stated Kusti Salm. “Together with Airbus, it marks the first integration of a new class of low-cost, mass-manufacturable interceptor missiles onto a drone, creating a new cost curve for air defence.”
To ensure seamless operation within NATO’s integrated air defense architecture, the Bird of Prey is designed to operate through Airbus’ Integrated Battle Management System (IBMS). The company notes that this integration allows the counter-UAS solution to act as a highly mobile, complementary building block within layered defense grids, multiplying the force effectiveness of existing radar and command nodes.
We observe that the rapid nine-month development cycle of the Bird of Prey, initially teased by Airbus in March 2025 under the moniker “LOAD” (Low-cost Air Defence), reflects a growing urgency within the European defense sector. By combining an existing, proven target drone airframe with a newly developed, mass-manufacturable micro-missile, Airbus and Frankenburg are bypassing traditionally sluggish defense procurement timelines. If the planned 2026 live-warhead tests succeed and Frankenburg meets its aggressive production targets, this system could offer a viable, scalable answer to the drone swarm tactics currently dominating asymmetric conflict theaters.
What is the Airbus Bird of Prey?
It is a reusable, uncrewed interceptor drone designed to autonomously detect, classify, and neutralize kamikaze drones using low-cost micro-missiles.
What missile does the Bird of Prey use?
It uses the Mark I air-to-air missile, a lightweight, high-subsonic interceptor developed by Estonian defense tech startup Frankenburg Technologies. How much does the Mark I missile weigh?
According to Airbus, the Mark I weighs less than 2 kilograms and measures 65 centimeters in length, making it the lightest guided interceptor developed to date.
When will the system be operational?
Airbus and Frankenburg plan to conduct additional test flights utilizing live warheads throughout the remainder of 2026 to fully operationalize the system and demonstrate its capabilities to potential buyers.
The ‘Bird of Prey’ Platform and Mark I Missile
Drone Specifications and Reusability
The Frankenburg Mark I Interceptor
Strategic Context and Industry Impact
Addressing the Asymmetric Warfare Challenge
Frankenburg Technologies’ Rapid Ascent
Integration and Future Development
Command and Control
AirPro News analysis
Frequently Asked Questions (FAQ)
Sources
Photo Credit: Airbus
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