MRO & Manufacturing
Allied Steel Buildings Expands Aerospace Manufacturing in Central Texas
Allied Steel Buildings enhances its McGregor facility with robotics to supply aerospace and defense infrastructure in Central Texas’ Texas Triangle region.

This article is based on an official press release from Allied Steel Buildings.
Allied Steel Buildings has announced a strategic reinforcement of its position as a primary structural steel partner for the aerospace, aviation, and defense sectors in Central Texas. According to a company press release issued on March 24, 2026, the firm is leveraging its advanced manufacturing facility in McGregor, Texas, to supply mission-critical infrastructure across a rapidly expanding high-tech region.
The Greater Waco corridor, where the McGregor facility is located, is currently home to more than 40 aviation and aerospace-related companies. Allied Steel Buildings notes that it is working under strict non-disclosure agreements to support highly specialized projects that require engineering flexibility, precision execution, and rapid delivery.
We are observing a significant industrial pivot toward localized, high-tech construction solutions. By integrating robotics automation and advanced fabrication processes, Allied aims to deliver high-bay manufacturing structures, aviation hangars, research and development buildings, and hybrid structural systems tailored to complex engineering environments where traditional systems often fall short.
Upgrading the McGregor Manufacturing Hub
Robotics and Facility Expansion
Industry research provided to AirPro News indicates that Allied’s McGregor facility, which originally opened in the first quarter of 2024, spans 138,000 square feet. A recent expansion in February 2026 integrated in-house component production, allowing the company to manufacture its own cold-formed structural materials and panel systems. This facility utilizes a fully automated robotics line developed by Lincoln Electric and Zeman, which uses integrated software to automatically scan, sort, transport, assemble, and weld steel plates according to precise project specifications.
“Central Texas is evolving into a powerful aerospace and defense ecosystem,” said Michael Lassner, CEO of Allied Steel Buildings, in the official release. “From advanced manufacturing and research facilities to mission-critical infrastructure, the demand for adaptable structural solutions has never been greater. Our proximity, manufacturing capabilities, and engineering agility position us to serve this evolving market at the highest level.”
Capitalizing on the “Texas Triangle”
The Greater Waco Aviation Corridor
The press release highlights the strategic importance of the “Texas Triangle,” the mega-region formed by the Dallas-Fort Worth, Houston, and San Antonio metropolitan areas. The Greater Waco area sits at the center of this triangle, providing logistical advantages for aerospace manufacturing, defense modernization, and advanced mobility.
Supplemental industry data shows that the immediate vicinity is supported by major aviation hubs, including the Texas State Technical College Industrial Airport, which features an 8,600-foot industrial runway. The region hosts major aerospace operations, including a 4,000-acre rocket engine testing facility and various military aircraft modification centers. Allied has previously supplied a 16,875-square-foot hangar for rocket development in McGregor, underscoring its deep integration into this local ecosystem.
Defense Manufacturing Dominance
According to data from the Texas Defense Aerospace Manufacturing Community (TDAMC), the Texas Triangle accounts for 96 percent of the state’s defense manufacturing contracts and 27 percent of all U.S. aerospace defense contracts. This massive concentration of federal and private investment creates a sustained demand for the specialized industrial infrastructure that Allied Steel Buildings produces.
AirPro News analysis
Supply Chain Resilience and Speed-to-Market
Based on the provided industry context, we view Allied Steel Buildings’ strategy as a direct response to broader macroeconomic trends, specifically supply-chain reshoring and defense modernization. Following global supply chain disruptions in 2020, the company transitioned from a brokerage firm to a global manufacturer. By bringing fabrication and component manufacturing to U.S. soil, Allied bypasses international shipping bottlenecks, offering the “speed-to-market” that fast-moving aerospace and defense contractors increasingly require.
Furthermore, the U.S. Department of Defense has actively invested in the Texas Triangle to secure the national supply chain. This includes a $5 million grant awarded in 2021 to the Texas A&M Engineering Experiment Station to inject “smart manufacturing,” such as robotics and AI, into the local aerospace defense ecosystem. Allied’s robotics-driven facility in McGregor aligns seamlessly with this federal mandate, positioning the company not just as a construction supplier, but as a critical enabler of next-generation American aerospace development.
Frequently Asked Questions
Where is Allied Steel Buildings’ advanced manufacturing facility located?
The facility is located in McGregor, Texas, strategically positioned within the Greater Waco aviation corridor.
What types of structures does Allied deliver for the aerospace sector?
According to their press release, the company delivers mission-critical industrial infrastructure, high-bay manufacturing structures, aviation hangars, maintenance facilities, research and development buildings, and hybrid structural systems.
What is the “Texas Triangle”?
It is a geographic and economic mega-region bounded by the Dallas-Fort Worth, Houston, and San Antonio metropolitan areas, noted for its high concentration of aerospace, defense manufacturing, and high-technology production.
Sources:
Photo Credit: Allied Steel Buildings
MRO & Manufacturing
Bridger Aerospace and Metatek Sign BT-67 Survey Agreement
Bridger Aerospace and Metatek Group agree to deploy three Basler BT-67s for geophysical surveying in a deal worth $58M per aircraft.

Bridger Aerospace Group Holdings, Inc. (NASDAQ: BAER) and Metatek Group Ltd. (TSX: MTEK) have signed a long-term aircraft services agreement to deploy three modified Basler BT-67 aircraft for global geophysical surveying.
Announced in a joint press release on October 27, 2026, the partnership provides Bridger Aerospace with a year-round revenue stream outside its traditional seasonal wildfire suppression business. The arrangement allows Metatek to expand its airborne survey operations into extreme cold-weather markets without the capital expenditure required to establish an in-house flight department.
Financial structure and operational utilization
Under the terms of the agreement, Bridger Aerospace will modify, operate, and maintain the three turbine-converted aircraft on behalf of Metatek. The contract specifies an initial five-year term for each aircraft, which includes an automatic five-year extension unless a notice of non-renewal is provided by either party.
The financial structure shifts Bridger Aerospace away from purely seasonal firefighting contracts by securing fixed monthly availability fees combined with flight-hour charges. The company estimates aggregate gross revenue of $58 million over the assumed ten-year period for the first aircraft alone. The operational model is designed to support a 70 percent target utilization rate for Metatek’s global survey missions.
In the October 27 press release, Bridger Aerospace President and Chief Executive Officer Sam Davis highlighted the strategic shift for the operator.
“This agreement marks a transformational milestone in Bridger’s strategy to build diversified, durable revenue streams beyond wildfire suppression and expand into long-term, recurring global operations.”
Aircraft modification and sensor integration
The platform selected for the survey missions is the Basler BT-67, a heavily modified and remanufactured Douglas DC-3/C-47 airframe produced by Basler Turbo Conversions in Oshkosh, Wisconsin. Equipped with Pratt & Whitney PT-6 turbine engines and modernized avionics, the BT-67 is utilized in specialized aviation for its short takeoff and landing (STOL) capabilities and proven durability in extreme cold-weather environments.
Bridger Aerospace will manage the comprehensive sensor and mission systems integration for the three aircraft. This process covers initial engineering, structural modification, and final certification. The aircraft will be specifically configured to carry Enhanced Full Tensor Gravity Gradiometry (eFTG) systems.
Metatek Group Chief Executive Officer Dr. Mark Davies stated that the company requires dependable aviation capacity to support its existing operations and its next phase of growth, which includes additional eFTG systems currently on order from Lockheed Martin.
The first modified Basler BT-67 is scheduled to be ready for deployment and enter service in the second half of 2027. The remaining two aircraft are expected to be delivered over the subsequent three years, between 2028 and 2030.
Bridger and Metatek market positioning
The agreement bridges two distinct sectors of specialized aviation and aerospace services. Based in Belgrade, Montana, Bridger Aerospace was founded in 2014 and has built its operational footprint primarily around federal and state aerial firefighting contracts. The company operates a fleet that includes Viking CL-415EAF Super Scoopers, Pilatus PC-12s, and Kodiak aircraft. Because fire suppression is inherently tied to the North American summer and autumn months, the company has historically faced highly seasonal revenue cycles.
Headquartered in Calgary, Alberta, Metatek Group specializes in subsurface mapping for the minerals and energy resource sectors. The company utilizes both eFTG and Digital Full Tensor Gravity Gradiometry (dFTG) technologies to conduct high-resolution airborne surveys. By outsourcing the aviation component of its expansion, Metatek avoids the regulatory and capital burdens of acquiring an air operator certificate and maintaining a specialized cold-weather flight department.
AirPro News analysis
We view this agreement as a critical structural hedge for Bridger Aerospace against the inherent volatility of the North American fire season. By securing a ten-year revenue baseline with fixed monthly availability fees, the operator stabilizes its cash flow during the winter months, which has traditionally been a dormant period for aerial firefighting providers. For the geophysical survey sector, Metatek’s choice to outsource its aviation operations highlights the growing complexity of specialized flight operations. Operating legacy airframes like the Basler BT-67 in extreme environments requires a specific maintenance and engineering infrastructure that is difficult for a technology and data company to scale internally.
Photo Credit: Bridger Aerospace
MRO & Manufacturing
FL Technics Indonesia Earns EASA Part-145 Certification in Bali
FL Technics Indonesia receives EASA Part-145 approval for its Bali MRO facility, covering A320 and Boeing 737 maintenance.

FL Technics Indonesia has secured European Union Aviation Safety Agency (EASA) Part-145 certification for its maintenance, repair, and overhaul (MRO) facility at I Gusti Ngurah Rai International Airport (DPS) in Bali. The approval, announced on October 26, 2026, authorizes the provider to perform base and line maintenance on aircraft registered in the European Union.
The certification positions the Indonesian subsidiary as one of the few MRO providers in the country capable of servicing European carriers and other operators that mandate EASA-approved maintenance standards. According to a press release issued by the company, the approval covers the globally ubiquitous Airbus A320 family, including both CEO and NEO variants, alongside Boeing 737 Classic, Next-Generation (NG), and MAX aircraft.
Expanding capacity for European and international fleets
The regulatory approval follows a series of comprehensive technical and quality audits conducted by EASA inspectors. These evaluations assessed the hangar infrastructure, tooling systems, and the engineering workforce at the Bali site to ensure compliance with European aviation safety regulations.
With the certification secured, the facility is scheduled to commence maintenance work for its first European Union-based operator in early November 2026. Additional aircraft arrivals from European operators are expected later in the month.
Martynas Grigas, Chairman of FL Technics Indonesia, highlighted the immediate impact of the regulatory milestone:
“The facility is preparing to start the work for an EU-based operator by next week, with further arrivals expected in November 2026. FL Technics Indonesia is also positioned to serve operators across Asia, the Middle East, and Australia that require EASA-approved maintenance.”
Prior to receiving the EASA certification, the Bali facility had already been providing maintenance solutions for aircraft registered across the Americas, Asia, Africa, and Australia. The new approval allows the company to capture maintenance demand from European carriers operating in or flying to the Asia-Pacific region.
Building the Bali maintenance hub
The development of the Bali facility was initiated on August 17, 2023, through a joint operations agreement between FL Technics, PT Angkasa Pura Properti, and PT Angkasa Pura I. FL Technics committed an initial investment of US$25 million to construct the MRO hub, designed to serve the growing maintenance needs for narrowbody aircraft in the Asia-Pacific region.
The 17,000-square-meter facility officially opened on November 29, 2024. It features a 2,000-square-meter purpose-built paint booth. The October 26, 2026, announcement describes the site as featuring three hangars with three aircraft bays, though earlier company statements at the time of its 2024 opening referenced a six-bay maintenance capacity.
FL Technics global footprint
FL Technics Indonesia, operating legally as PT Avia Technics Dirgantara, is a subsidiary of FL Technics, which is itself part of the Avia Solutions Group. The EASA certification in Bali represents a continuation of the parent company’s strategy to expand its global hangar network and capture a larger share of the international narrowbody maintenance market.
The company operates a network of hangars across multiple continents. In addition to its Indonesian facilities in Jakarta and Bali, FL Technics maintains operations in Prestwick, United Kingdom; Vilnius and Kaunas, Lithuania; and Punta Cana, Dominican Republic. The company has also pursued growth through acquisitions, notably purchasing Czech MRO provider JOB AIR Technic in June 2025 to add significant capacity in Central Europe.
AirPro News analysis
Securing EASA Part-145 certification in Southeast Asia provides FL Technics with a distinct strategic advantage. As global narrowbody fleets expand and MRO slots in Europe and North America remain heavily constrained, European airlines and lessors are increasingly looking further afield for heavy maintenance capacity. A certified facility in Bali allows European operators to utilize lower-cost, high-quality maintenance in the Asia-Pacific region, which is particularly valuable for aircraft transitioning between lessees or undergoing heavy checks.
Furthermore, EASA certification acts as a global gold standard. Many operators in the Middle East, Africa, and Australia mandate EASA-approved maintenance in their contracts, even if their aircraft are not registered in the European Union. By elevating the Bali facility to this regulatory standard, FL Technics effectively unlocks a much broader international customer base beyond its immediate geographic region.
Photo Credit: FL Technics
MRO & Manufacturing
Embraer Renews Component Support Deal With Alliance Airlines
Embraer and Alliance Airlines extend a Component Support Agreement for 40 E190s, contributing to a record US$5.6B services backlog.

Embraer S.A. and Alliance Airlines have renewed a long-term Component Support Agreement to provide ongoing maintenance and repair solutions for 40 Embraer E190 aircraft operating in Australia.
Announced on October 21, 2026, the contract extension secures supply chain stability for Australia’s largest E-Jet operator. The agreement ensures component availability for a fleet heavily utilized in regional connectivity and specialized charter operations. According to Embraer, the deal directly contributed to the manufacturer’s record third-quarter services backlog.
Securing operational reliability for FIFO networks
Alliance Airlines operates a highly specialized network as Australasia’s leading provider of Aircraft, Crew, Maintenance, and Insurance (ACMI) services, alongside contract and charter flights. A significant portion of the carrier’s operations supports the Australian mining, energy, and government sectors through Fly-in Fly-out (FIFO) services. These operations require high dispatch reliability in remote and demanding environments, where schedule disruptions can severely impact resource extraction and industrial projects.
To maintain operational standards, Alliance Airlines holds the International Air Transport Association (IATA) Operational Safety Audit (IOSA) certification and maintains Flight Safety Foundation “BARS Gold” status. The renewed Component Support Agreement guarantees the airline access to Embraer’s global inventory of spare parts and repair capabilities. By pooling component resources, the airline can minimize aircraft downtime, streamline its supply chain, and manage maintenance costs predictably across its expansive network.
Carlos Naufel, President and CEO of Embraer Services & Support, highlighted the operational impact of the fleet in a press release issued on October 21, 2026.
Alliance Airlines’ E-Jets have been instrumental in enhancing Australia’s regional connectivity. As the airline grows, we remain committed to providing the maintenance solutions, expertise and support needed to keep the E190s performing at the highest levels every day.
Embraer’s growing aftermarket backlog
The Alliance Airlines renewal aligns with a broader expansion of Embraer’s aftermarket business. On October 23, 2026, the Brazilian manufacturer reported a record company-wide order backlog of US$35.7 billion for the third quarter of 2026.
Within that total, the Services & Support division reached its own all-time high backlog of US$5.6 billion, representing a 14 percent year-over-year increase. Embraer explicitly cited the Alliance Airlines contract as a key contributor to this financial milestone.
The manufacturer has actively pursued similar maintenance contracts globally to secure long-term revenue streams from its mature aircraft programs. In a comparable recent transaction highlighted in the third-quarter financial results, Embraer signed a Component Pool Program Agreement with Portugália Airlines to support its fleet of 19 Embraer E190 aircraft. These agreements demonstrate a concerted effort by Embraer to retain aftermarket market share as its first-generation E-Jet aircraft transition to secondary operators.
Alliance Airlines and the Australian E-Jet market
Asia-Pacific represents a foundational market for Embraer in the Australia region. The manufacturer delivered its first aircraft to an Australian customer in 1978. Today, approximately 70 E-Jets are in service across six different Australian operators, heavily supporting the country’s critical FIFO operations and regional airline networks.
Alliance Airlines introduced the Embraer E190 to its fleet in 2021. The carrier rapidly expanded its reliance on the type to support both its independent charter operations and wet lease agreements with major domestic carriers, including Qantas and Virgin Australia.
To fuel this expansion, Alliance Airlines has aggressively acquired secondary market airframes. On February 27, 2023, the airline announced an agreement to purchase 30 additional Embraer E190 aircraft from aviation lessor AerCap. These aircraft, previously operated by a North America-based airline, were scheduled for delivery through January 2026.
While Alliance Airlines owns more than 60 Embraer E190s in total, the newly renewed Component Support Agreement specifically covers an active fleet of 40 operational aircraft. The remaining airframes in the carrier’s inventory are utilized for spare parts, undergo heavy maintenance, or await certification for service entry in Australia.
AirPro News analysis
The renewal of this Component Support Agreement underscores a strategic shift in how regional aircraft manufacturers manage the lifecycle of their products. As the Embraer E190 transitions deeper into the secondary market, Embraer is successfully capturing aftermarket revenue by offering original equipment manufacturer (OEM) backed support to operators acquiring used airframes. For Alliance Airlines, the Embraer E190 has proven to be an ideal platform for the Australian mining sector. The aircraft offers the payload and range required for remote Fly-in Fly-out operations while maintaining economics that support Aircraft, Crew, Maintenance, and Insurance (ACMI) and charter business models. By locking in component support directly with the manufacturer, Alliance Airlines mitigates the supply chain risks associated with operating a mature aircraft variant in a high-utilization environment. We view this agreement as a mutually beneficial model that secures Embraer’s services backlog while stabilizing operational costs for Australia’s largest E-Jet operator.
Photo Credit: Embraer
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