MRO & Manufacturing
Pegasus Airlines Opens New Maintenance Center at Istanbul Airport
Pegasus Airlines launches a $40M maintenance center at Istanbul Sabiha Gökçen Airport, enhancing in-house aircraft servicing and operational efficiency.

This article is based on an official press release from Pegasus Airlines.
Pegasus Airlines Launches In-House Maintenance Center at Sabiha Gökçen
Pegasus Airlines has officially inaugurated the first phase of its new aircraft maintenance center at Istanbul Sabiha Gökçen Airport (SAW), marking a pivotal step toward greater operational independence. According to an official company announcement released on February 18, 2026, the new facility is designed to reduce the airline’s reliance on external service providers and streamline fleet operations.
The opening represents a significant infrastructure investment for the low-cost carrier. By bringing maintenance capabilities in-house, Pegasus aims to mitigate the scheduling bottlenecks currently affecting the global Maintenance, Repair, and Overhaul (MRO) sector. The facility is situated between the airport’s two runways, positioning it strategically to service the airline’s growing fleet of Boeing 737 and Airbus A320/A321 aircraft.
Phase 1: Immediate Capabilities and Investment
The newly operational first phase represents an investment of approximately $40 million. According to data released by the airline, the facility currently encompasses 18,000 square meters of enclosed space and an additional 25,000 square meters of apron area. This initial launch has reportedly created approximately 200 new jobs within the technical department.
In its current configuration, the center features two maintenance hangars and one dedicated paint hangar. Pegasus Airlines states that this infrastructure allows for simultaneous base maintenance on four narrow-body aircraft and painting operations for one aircraft. The facility is equipped to handle a wide range of technical tasks, including line maintenance, C-checks (base maintenance), engine and landing gear replacements, and structural modifications.
“Our investment, in which we commissioned two maintenance hangars and a paint hangar… will provide base maintenance for four narrow-body aircraft and painting for one aircraft.”
, Pegasus Airlines Official Statement
Future Expansion Timeline
Pegasus Airlines has outlined a three-stage roadmap to expand the facility’s capacity over the next few years, aligning technical growth with fleet expansion.
Phase 2 (Target: Q4 2026)
The airline plans to complete the second phase of the project by the last quarter of 2026. This expansion involves commissioning an additional hangar, which will increase the center’s capacity to perform base maintenance on five additional narrow-body aircraft. Once this phase is complete, the total simultaneous capacity will rise to 10 aircraft.
Phase 3 (Long-term)
In the final planned phase, projected for completion within four to five years, Pegasus intends to merge and expand the existing hangars. The company states that this ultimate configuration will allow the center to provide base maintenance and painting services for a total of 15 narrow-body aircraft simultaneously.
Strategic Objectives and Sustainability
The shift to in-house maintenance is driven by a need for cost efficiency and schedule reliability. By managing its own maintenance slots, Pegasus can avoid the “massive bottlenecks” and slot shortages that frequently impact airlines relying on third-party MROs. The facility is also designed as a “smart” hangar, utilizing digital warehousing and paperless processes to optimize turnaround times.
Güliz Öztürk, CEO of Pegasus Airlines, emphasized the strategic nature of the project in public remarks surrounding the opening:
“Every investment we make in technical infrastructure takes our operational strength one step further. Our aircraft maintenance center investment at Istanbul Sabiha Gökçen Airport is a strategic milestone in Pegasus’ sustainable growth journey.”
, Güliz Öztürk, CEO of Pegasus Airlines
AirPro News Analysis
The opening of this facility places Pegasus Airlines in a unique position within the competitive landscape at Sabiha Gökçen Airport. While the airport already hosts major MRO players like Turkish Technic (HABOM) and MyTechnic, Pegasus’s entry is distinct in its focus. Unlike Turkish Technic, which operates a massive 380,000-square-meter complex serving a mix of wide-body and narrow-body clients, Pegasus is building a “right-sized” facility dedicated primarily to its own narrow-body fleet.
This vertical integration is a critical defensive move. As global supply chains remain strained and spare parts shortages persist, airlines without priority access to maintenance slots face higher risks of prolonged aircraft groundings (AOG). By controlling its own technical destiny, Pegasus insulates itself from market volatility, ensuring its fleet remains airborne and profitable.
Sources
Photo Credit: Pegasus Airlines
MRO & Manufacturing
Honeywell Aerospace Orders Odysight.ai APU Visual Monitoring POC
Honeywell Aerospace and Odysight.ai launch a proof-of-concept for AI visual monitoring on APUs across 10,000+ aircraft.

Odysight.ai has secured a purchase order from Honeywell Aerospace to launch a proof-of-concept for an advanced visual monitoring system designed to enhance predictive maintenance on auxiliary power units.
Announced in a press release on June 18, 2026, the collaboration will evaluate the integration of Odysight.ai’s miniature visual sensors and edge AI analytics within Honeywell Auxiliary Power Units (APUs). The initiative targets the early detection of internal wear and damage, aiming to reduce unplanned downtime across a global installed base of more than 10,000 APUs in commercial and defense fleets.
Visual sensing technology in hard-to-reach areas
The proof-of-concept focuses on deploying ruggedized, miniature cameras in highly inaccessible sections of the APU, such as the air intake. These sensors are designed to provide continuous, real-time internal monitoring between scheduled maintenance intervals.
By capturing visual data from inside the operating unit, the system allows maintenance crews to identify foreign object damage, structural wear, corrosion, and partial flow restrictions before they escalate into critical failures. Odysight.ai Chief Executive Officer Yehu Ofer described the collaboration as an important step for the company.
“With APUs installed across nearly the entire global defense and commercial aircraft fleet, a successful proof of concept could open a compelling pathway to scale across one of the industry’s largest installed bases,” Ofer stated. “We see this as a potential starting point for broader integration opportunities across Honeywell Aerospace aviation portfolio.”
Expanding predictive maintenance footprint
The Honeywell agreement follows a series of recent expansions for Odysight.ai in the aerospace and defense sectors. In January 2026, the Israel-based company received two pilot orders from a major defense customer to monitor aerial platforms, including an operational combat helicopter.
In April 2026, Odysight.ai signed a commercial collaboration agreement with GACI Technologies to introduce its predictive maintenance solutions to the French aerospace market. Concurrently, Honeywell Aerospace has been advancing its own digital maintenance capabilities. Also in April 2026, maintenance provider Revima signed a five-year agreement with Air Astana Group to service Honeywell 131-9A APUs, incorporating digital predictive maintenance tools to optimize lifecycle costs.
AirPro News analysis
We view the integration of visual edge artificial intelligence into APU maintenance as a logical progression in the industry’s shift toward condition-based monitoring. Traditional predictive maintenance relies heavily on vibration, temperature, and pressure sensors, which often detect anomalies only after physical degradation has begun.
By introducing direct visual confirmation into the diagnostic loop, operators can potentially bridge the gap between sensor alerts and physical borescope inspections. If the proof-of-concept proves successful in the harsh operating environment of an APU, it could validate the broader use of embedded visual sensors across other critical aircraft systems, reducing the reliance on routine, labor-intensive teardowns.
Sources: Odysight.ai Inc. via GlobeNewswire
Photo Credit: Odysight.ai Inc.
MRO & Manufacturing
GE Aerospace Reports $210B Backlog on Spare Parts Surge
GE Aerospace Q2 2026 update: $210B backlog, 40% spare parts order surge, defense milestones, and hybrid electric engine progress.

GE Aerospace reported a total company backlog exceeding $210 billion, driven by a 40 percent year-over-year surge in spare parts orders between early March and mid-May 2026.
In a second-quarter investor update published on June 8, 2026, the manufacturer detailed strong commercial aftermarket demand and outlined recent milestones across its military and advanced technology portfolios. The update followed recent executive appearances, including a May 27, 2026, presentation at the Bernstein Strategic Decisions Conference and a June 7, 2026, interview with Chairman and CEO Larry Culp at the International Air Transport Association (IATA) conference in Rio de Janeiro, Brazil.
Commercial aftermarket demand drives backlog
Commercial services now account for over $170 billion of the company’s total backlog. GE Aerospace reported a 30 percent increase in Commercial Engines and Services (CES) internal shop visit (ISV) revenue over the past 12 months. Spare parts revenue grew by more than 25 percent during the same period.
The manufacturer highlighted the longevity of its CFM56 engine program, noting the average fleet age remains under 15 years. The company projects that 80 percent of CFM56 shop visits over the next few years will come from engines under 20 years old. For newer generation powerplants, GE Aerospace expects the LEAP engine installed base to more than double between 2025 and 2030. In the widebody sector, the GEnx engine program maintains a life-of-program win rate exceeding 75 percent.
“These are encouraging indicators that underlying services demand remains robust. We are confident in our outlook and remain on track to deliver the high end of our full-year guidance.”
The company is scheduled to host its second-quarter earnings call on July 16, 2026, where it will provide further financial details.
Defense portfolio and advanced propulsion milestones
GE Aerospace currently powers two-thirds of United States military combat and rotorcraft fleets. The company hosted a Defense & Propulsion Technologies showcase at its Lynn, Massachusetts facility, where it reported a 30 percent engine output increase in 2025 achieved without additional headcount. The manufacturer projects that advanced defense programs will account for 25 percent of its defense revenue by 2035.
The investor update detailed several advancements in military propulsion programs. GE Aerospace completed the Assembly Readiness Review for the XA102 adaptive cycle engine, advancing the U.S. advanced combat propulsion program to prototype development. In the Collaborative Combat Aircraft (CCA) sector, the U.S. Air Force awarded the company a contract to complete a Preliminary Design Review (PDR) for a medium thrust CCA utilizing the GE426 engine. Concurrently, the GEK1500 engine, developed in partnership with Kratos Defense & Security Solutions for a lower thrust CCA, was selected to move to the PDR phase.
Next-generation technology and AI integration
The company reported progress on several experimental and next-generation propulsion initiatives. GE Aerospace demonstrated a generative artificial intelligence application capable of producing a preliminary hypersonic ramjet engine design in seconds, a development intended to compress early design work timelines.
In the electric and hybrid propulsion sector, the manufacturer partnered with BETA Technologies to develop a turbogenerator for the MV250 autonomous military logistics vertical takeoff and landing (VTOL) aircraft. GE Aerospace also completed the first ground test of a megawatt-class hybrid electric engine as part of the National Aeronautics and Space Administration (NASA) Electrified Powertrain Flight Demonstration (EPFD) project.
AirPro News analysis
We note that the 40 percent spike in spare parts orders reflects broader commercial aviation industry constraints. With new aircraft deliveries delayed across the manufacturing sector, operators are investing heavily to keep existing, older fleets operational. The CFM56 data provided by GE Aerospace illustrates this dynamic clearly, as airlines commit to major shop visits for engines that might otherwise have faced retirement in a more fluid delivery environment.
On the defense side, the rapid progression of the GE426 and GEK1500 engines through the Preliminary Design Review phase underscores the U.S. Air Force’s prioritization of the Collaborative Combat Aircraft program. The integration of generative AI into hypersonic ramjet design suggests manufacturers are aggressively seeking ways to shorten the traditional, decades-long military engine development cycle to meet emerging defense requirements.
Sources: GE Aerospace
Photo Credit: GE Aerospace
MRO & Manufacturing
American Airlines Tulsa Maintenance Base Turns 80
American Airlines marks 80 years of its Tulsa MRO base, now the world’s largest commercial aircraft maintenance facility.

On June 18, 2026, American Airlines (AA) marked the 80th anniversary of its Tech Ops – Tulsa maintenance facility at Tulsa International Airport (TUL), celebrating a site that has grown from a post-war surplus plant into the largest commercial aircraft maintenance base in the world.
In a press release issued to commemorate the milestone, the carrier highlighted the facility’s evolution and its role as the backbone of the airline’s technical operations. The 260-acre complex currently employs nearly 5,000 team members and continues to expand following a series of recent capital investments and workforce additions aimed at supporting the airline’s Boeing 737 and Boeing 787 fleets.
Historical growth and operational scale
The origins of the Tulsa base date back to 1945 when the United States government listed a military aircraft plant as surplus property. American Airlines negotiated a lease with the City of Tulsa and officially opened the maintenance base in 1946, relocating its maintenance and engineering operations from LaGuardia Airport (LGA) in New York.
Today, the property spans more than 260 acres and is anchored by four of the original hangars, which remain in active use. The facility handles a significant portion of the airline’s heavy maintenance, overhaul, and repair work.
Kevin Brickner, Senior Vice President of Technical Operations for American Airlines, praised the workforce in the anniversary announcement, noting that the facility remains a cornerstone of the airline’s aircraft maintenance operation.
“Our team of skilled aviation maintenance professionals in Tulsa and across our system is the best in the business, and they set the standard for safety, quality and ingenuity. We wouldn’t be where we are today without our team members, the City of Tulsa and the State of Oklahoma.”
Recent capital investments and fleet support
The 80th anniversary follows a period of sustained financial investment in the Tulsa infrastructure. In May 2025, the Tulsa Municipal Airport Trust issued a $400 million special facility revenue bond offering, guaranteed by American Airlines Group, to finance major improvements to the overhaul and maintenance base. This funding built upon a December 2023 award of $22 million from the State of Oklahoma’s Business Expansion Incentive Program, which was directed toward an ongoing $350 million improvement project.
These capital improvements have been accompanied by workforce expansion to support specific aircraft types. In September 2024, the airline added 227 aircraft maintenance technicians and more than 100 support staff to the Tulsa base. This personnel increase was designed to establish an additional Boeing 737 overhaul line and facilitate the return of a Boeing 787 heavy maintenance check line to the facility.
To maintain a pipeline of skilled technicians, American Airlines formalized a partnership with Tulsa Tech in 2024. The agreement provides interview opportunities for top students and included the airline’s sponsorship of the school’s adult student team at the 2026 Aerospace Maintenance Council Competition.
AirPro News analysis
The sustained investment in Tech Ops – Tulsa highlights a broader industry trend where major carriers are consolidating heavy maintenance capabilities at established, centralized hubs rather than fragmenting the work across smaller regional stations. By securing municipal bonds and state grants, American Airlines has effectively leveraged public-private partnerships to modernize an 80-year-old footprint without bearing the entire capital expenditure upfront.
Furthermore, bringing a Boeing 787 heavy maintenance check line back to Tulsa indicates a strategic preference for keeping complex, widebody maintenance in-house where the airline has direct oversight of quality control and turnaround times. As the global supply chain for aircraft parts and maintenance, repair, and overhaul (MRO) services remains constrained, maintaining the world’s largest internal commercial aircraft maintenance base provides American Airlines with a distinct operational buffer against external delays.
Sources: American Airlines
Photo Credit: American Airlines
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