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West Star Aviation Expands Chattanooga Facility with New Hangars

West Star Aviation begins expansion at Chattanooga Airport, adding new hangars and creating up to 200 skilled jobs by 2027.

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West Star Aviation Breaks Ground on Major Expansion at Chattanooga (CHA)

West Star Aviation has officially broken ground on a significant expansion project at its Chattanooga Metropolitan Airport (CHA) campus in Tennessee. Announced on February 18, 2026, the development is designed to address increasing customer demand for maintenance, repair, and overhaul (MRO) services. According to the company, the project will expand the Chattanooga site to approximately 400,000 square feet, with a targeted completion date of February 2027.

The expansion includes the construction of new hangar space and the enhancement of existing facilities, aiming to streamline workflow and improve the customer experience. West Star Aviation states that the project will also drive local economic growth by creating hundreds of new skilled positions over the next five years.

Facility Upgrades and New Infrastructure

The development plan outlines substantial additions to the campus, focusing on increasing capacity and integrating critical support shops. A key component of the project is the construction of Hangar 26, which will feature a 40,000-square-foot hangar bay supported by 15,000 square feet of shop and office space. This new facility will include customer and program offices, climate-controlled storage for aircraft interiors, and an improved customer lounge.

In its press release, West Star Aviation detailed the safety and efficiency upgrades planned for Hangar 26, noting the inclusion of an overhead crane, fall protection systems, and dedicated fire-rated document storage.

Simultaneously, the existing Hangar 27 will undergo a major expansion with a new two-story, 30,000-square-foot addition. This space is designated to house an expanded Aircraft Service Department, as well as specific shops for accessories, composites, and sheet metal. By consolidating these functions, the company aims to reduce turnaround times and improve communication between technical teams.

Economic Impact and Workforce Growth

Beyond the physical infrastructure, the expansion represents a significant investment in the regional workforce. West Star Aviation currently employs more than 500 team members at its Chattanooga location. The company projects that the new facilities will create up to 200 additional skilled positions over the next five years.

Mike Ditmeyer, Vice President and General Manager of the Chattanooga location, emphasized the importance of the project for both the company and the community:

“The site expansion strengthens our foundation to support our customers’ maintenance needs and further develop our team’s expertise. The pride, quality, and teamwork of this group are at the heart of this facility.”

The groundbreaking event was attended by local leaders, including Weston Wamp, Mayor of Hamilton County, and Jack McAfee, Vice President of Operations with the Chattanooga Metropolitan Airport Authority. West Star Aviation acknowledged the support of several partners, including the Tennessee Valley Authority, the Electric Power Board, and the Chattanooga Chamber of Commerce.

AirPro News Analysis

This expansion underscores the strategic importance of Chattanooga as a central hub for business aviation in the Southeast. By increasing its footprint to 400,000 square feet, West Star Aviation is positioning itself to capture a larger share of the MRO Market-Analysis, which has seen sustained demand for heavy maintenance and modifications. The consolidation of specialty shops (composites, sheet metal) directly adjacent to hangar bays suggests a focus on efficiency, a critical metric for operators looking to minimize aircraft downtime.

Frequently Asked Questions

When is the expansion expected to be finished?
West Star Aviation targets a completion date of February 2027.

How many jobs will be created?
The company expects to add up to 200 skilled positions over the next five years.

What specific facilities are being added?
The project includes a new 40,000 sq. ft. hangar (Hangar 26) with support space, and a 30,000 sq. ft. two-story addition to Hangar 27.

Sources

Photo Credit: West Star Aviation

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MRO & Manufacturing

Daher Launches U.S. Hiring Drive at 2026 SUN ‘n FUN Aerospace Expo

Daher expands U.S. aerospace operations with new assembly line in Stuart, Florida, and recruits skilled aviation professionals at the 2026 SUN ‘n FUN Expo.

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This article is based on an official press release from Daher.

French aerospace conglomerate Daher is launching a comprehensive U.S. hiring initiative at the 2026 SUN ‘n FUN Aerospace Expo in Lakeland, Florida. Running from April 14 through April 19, 2026, the recruitment drive underscores the manufacturers expanding industrial footprint in the United States, highlighted by the upcoming opening of a new final assembly line in Stuart, Florida.

According to the company’s official press release, Daher is utilizing a dual-presence strategy at the expo. In addition to showcasing its aircraft innovations at Exhibit Stand #MD022-B, the company is aggressively recruiting at the event’s six-day Career Fair and sponsoring the “Future ‘n Flight by Daher” Plaza. Daher has also scheduled a show-opening press conference for Tuesday, April 14, 2026, at 10:00 a.m. at its exhibit stand.

This aggressive hiring push arrives at a critical juncture for the global aviation industry, which is currently navigating a severe, structural shortage of certified aviation mechanics and manufacturing technicians. By offering targeted incentives and expanding its domestic facilities, Daher is positioning itself to secure top-tier talent in a highly competitive labor market.

Expanding the U.S. Industrial Footprint

Stuart, Florida: A Growing Aerospace Hub

A central focus of Daher’s recruitment efforts is its expanding operations in Stuart, Florida. The company is preparing to open a new final assembly line for its TBM and Kodiak aircraft families, a move that brings airplane build-up activity back to the historic Witham Field site. For this new facility, Daher is actively seeking Structural Fitters and Assemblers, Quality Managers, Flight Test Engineers, Cabin Technicians, Manufacturing Engineers, Aircraft Mechanics, and Industrial Facilities Electricians.

In addition to the new aircraft assembly line, Daher’s existing aerostructures division in Stuart, which manufactures components for Boeing (including the 767) and Gulfstream, is also expanding. The press release notes that the company is hiring Supervisors and Sheet Metal Structures Specialists for this division, with the latter requiring a minimum of five years of experience.

Opportunities in Pompano Beach and Sandpoint

Beyond Stuart, Daher is recruiting for its Maintenance, Repair, and Overhaul (MRO) facility in Pompano Beach, Florida. This location, which services TBM and Kodiak aircraft, is seeking Airframe & Powerplant (A&P) Mechanics with at least three years of experience.

The company is also looking to bolster its workforce in Sandpoint, Idaho, the primary production and assembly site for the rugged, unpressurized Kodiak utility turboprop. Open roles in Sandpoint include Manufacturing Managers, Quality Assurance Managers, Manufacturing Engineers, and Design & Integration Leads.

Battling the Aviation Workforce Crisis

The Mechanic Deficit

Daher’s hiring initiative is taking place against the backdrop of a well-documented labor crisis in the aviation sector. Industry data highlights a widening gap between the demand for skilled technicians and the available workforce.

According to a recent report by the Aviation Technician Education Council (ATEC) and Oliver Wyman, the industry faces a projected shortfall of roughly 5,338 certificated mechanics in 2025, representing about 10% of commercial aviation needs, with the broader maintenance workforce deficit expected to exceed 22,000 personnel by 2027.

The demographic realities of the current workforce further compound this issue. The average age of an FAA-certificated aviation mechanic is currently 51, and over 30% of today’s certificated mechanics are expected to reach retirement age before 2030. While enrollment in Aviation Maintenance Technician Schools (AMTS) has recently risen by approximately 9.5%, the U.S. still graduates fewer than 30,000 students annually. This falls drastically short of the projected global demand for 190,000 new certified mechanics by 2037.

Daher’s Recruitment Strategy

To attract talent amid fierce competition from defense contractors, electric vehicle manufacturers, and other technology sectors, Daher is deploying a robust Employee Value Proposition (EVP). The company’s press release outlines that Daher is offering relocation packages and sign-on bonuses for high-demand roles, such as A&P Mechanics and Sheet Metal Specialists. Standard benefits include competitive salaries, comprehensive medical, dental, and vision coverage, and a 401(k) match.

Daher also emphasizes the stability of working for a historically rooted enterprise. Founded in 1863 with aviation roots dating back to 1911, Daher is the world’s oldest aircraft manufacturer in continuous operation. As of 2025, the family-owned industrial conglomerate employs approximately 14,500 people globally and reported a revenue of €1.9 billion.

AirPro News analysis

We observe that Daher’s strategy at the 2026 SUN ‘n FUN Aerospace Expo reflects a broader evolution within the aviation industry. Traditional airshows, once primarily focused on recreational flying and consumer sales, have rapidly transformed into high-stakes recruitment battlegrounds. By sponsoring entire plazas and integrating their corporate presence with the Career Fair, companies like Daher are acknowledging that securing a skilled workforce is now just as critical as securing aircraft orders.

Furthermore, Daher’s investment in Stuart, Florida, signals a strong vote of confidence in the state’s growing reputation as a premier aerospace manufacturing hub. The return of final assembly operations to Witham Field not only provides a localized economic boost but also strategically positions Daher to tap into Florida’s established aviation talent pool.

Frequently Asked Questions

When and where is the 2026 SUN ‘n FUN Aerospace Expo?

The event takes place from April 14 through April 19, 2026, at the Lakeland Linder International Airport in Lakeland, Florida.

What types of roles is Daher hiring for?

Daher is hiring for a wide range of positions across multiple U.S. locations. Roles include A&P Mechanics, Sheet Metal Structures Specialists, Structural Fitters/Assemblers, Quality Managers, Flight Test Engineers, and Manufacturing Engineers.

Does Daher offer relocation assistance?

Yes, according to the company’s press release, Daher is offering relocation packages and sign-on bonuses for specific high-demand roles to attract top talent.

Sources:

Photo Credit: Daher

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MRO & Manufacturing

FL Technics Gains UK CAA Part-145 Approval for Aircraft Maintenance

FL Technics Wheels and Brakes received UK CAA Part-145 approval to service UK-registered aircraft components including landing gear, wheels, and brakes.

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This article is based on an official press release from FL Technics.

FL Technics Wheels and Brakes, a component maintenance provider operating under the FL Technics Group umbrella, has officially secured approval from the UK Civil Aviation Authority (CAA). According to a company press release, this certification enables the maintenance, repair, and overhaul (MRO) specialist to service aircraft registered in the United Kingdom, marking a significant expansion of its operational footprint.

The newly issued approval, designated as UK.145.01957 and granted on February 6, 2026, verifies the company’s strict compliance with UK Part-145 regulatory requirements. By achieving this standard, FL Technics is now authorized to conduct maintenance on a variety of critical components, specifically targeting landing gear parts, wheels, and brakes within its approved scope of work.

For the European MRO provider, this regulatory milestone removes previous operational limitations. The company stated that the certification allows for direct engagement with UK-registered operators, significantly broadening its customer base and strengthening its existing component maintenance portfolio.

Expanding Component MRO Capabilities

The addition of the UK CAA certification represents a strategic expansion for FL Technics Wheels and Brakes. The company already operates across multiple locations throughout Europe, delivering specialized repair and overhaul services to a diverse portfolio of aviation clients.

Prior to this recent UK authorization, the company’s operations were primarily underpinned by its existing European Union Aviation Safety Agency (EASA) Part-145 certification, which is overseen by the German aviation authority, Luftfahrt-Bundesamt (LBA). The press release notes that integrating the UK CAA approval complements this EASA certification, reinforcing the company’s broader strategy to ensure comprehensive regional coverage across Europe and beyond.

Leadership Perspective

Company leadership emphasized the strategic value of the new certification in reaching a wider market and responding effectively to client needs.

“Obtaining UK CAA approval is an important milestone for our wheels and brakes business. It allows us to directly support UK-registered operators and broadens the scope of customers we can serve within our component maintenance activities.”

, Vytautas Jankauskas, CEO at FL Technics Wheels and Brakes, via company press release

Strategic Implications for the European Market

The post-Brexit aviation landscape has required MRO providers to navigate dual regulatory frameworks to service both EU and UK markets effectively. By securing independent UK CAA Part-145 approval alongside its EASA credentials, FL Technics positions itself as a highly flexible, dual-certified maintenance partner.

This dual-certification approach is increasingly vital for component maintenance providers seeking to offer seamless support to international airlines, cargo operators, and leasing companies that operate mixed registries or frequently transfer aircraft between jurisdictions.

AirPro News analysis

We observe that FL Technics’ proactive regulatory expansion highlights a growing trend among European MROs to eliminate cross-border friction. As global supply chain constraints continue to impact the availability of landing gear, wheels, and brakes, operators are increasingly reliant on MRO facilities that can quickly process components without regulatory delays. The February 2026 approval ensures FL Technics can capture a larger share of the lucrative UK aviation maintenance market while maintaining its established European footprint.

Frequently Asked Questions

What approval did FL Technics Wheels and Brakes receive?

The company received UK Civil Aviation Authority (FAA) Part-145 approval (certificate UK.145.01957) on February 6, 2026.

What does the UK CAA approval allow the company to do?

It authorizes FL Technics to perform maintenance, repair, and overhaul services on components, including landing gear parts, wheels, and brakes, specifically for UK-registered aircraft.

Does FL Technics hold other major aviation certifications?

Yes, according to the company’s press release, it also holds EASA Part-145 certification under the German Luftfahrt-Bundesamt (LBA).

Sources

Photo Credit: FL Technics

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MRO & Manufacturing

Safran Invests €150M in Hydraulic Press to Boost Aircraft Engine Production

Safran Aircraft Engines invests €150M to install a 30,000-ton press at Gennevilliers, enhancing production for commercial and military aircraft engines by 2029.

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This article is based on an official press release from Safran Aircraft Engines.

On April 13, 2026, Safran Aircraft Engines announced a €150 million investment to acquire a 30,000-metric-ton hydraulic press for its historic Gennevilliers facility near Paris. According to the company’s press release, this major infrastructure upgrade is designed to manufacture strategic forged parts for both commercial and military aircraft engines, addressing critical production needs across the aerospace sector.

The new equipment is projected to be operational by 2029 and will create 130 new jobs starting in 2026. Safran states that at full production rate, the press will be capable of producing 14,000 parts per year. This capacity increase is expected to help the Gennevilliers site nearly double its overall production volume by 2035 across all engine families.

By bringing this high-tonnage capability in-house, Safran reinforces its position as the only aircraft engine manufacturer globally with fully integrated forging capabilities, a strategic advantage highlighted in the company’s official announcement.

Strengthening the Aerospace Supply Chain

Addressing Global Bottlenecks

The aerospace forging and casting market relies heavily on a limited number of specialized suppliers capable of producing flight-critical components. Industry research indicates that post-pandemic supply chain constraints in this specific sector have historically slowed aircraft deliveries and complicated production ramp-ups for major airframers. By internalizing a 30,000-ton press, Safran is actively reducing its vulnerability to third-party disruptions.

The company noted in its release that this project rounds out recent investments made in Rennes and Le Creusot, which were also aimed at developing the domestic supply chain in France and ensuring industrial resilience.

“This project will strengthen our unique expertise in forging processes and contribute to our industrial and technological sovereignty,” stated Stéphane Cueille, CEO of Safran Aircraft Engines, in the company’s press release.

Commercial and Military Engine Ramp-Up

Powering the Next Generation of Commercial Flight

The Gennevilliers expansion will directly support the production ramp-up of the CFM International LEAP engine, which powers next-generation narrowbody airliners such as the Airbus A320neo and Boeing 737 MAX families. CFM International is a 50/50 joint venture between Safran Aircraft Engines and GE Aerospace. The new press will also manufacture large parts for high-thrust GE Aerospace engines, including the GE90 used on the Boeing 777.

According to supplementary industry data, CFM has been aggressively boosting production to meet surging demand, targeting a 15% to 20% increase in output in 2025 alone, aiming for over 1,600 engines. The new hydraulic press is cited as a critical component in sustaining this long-term volume.

Bolstering Defense Capabilities

On the defense side, the investment will secure the supply of components for military engines used in the Dassault Rafale (M88), Dassault Mirage, and Airbus A400M Atlas. Industry reports show that Safran is sharply increasing its output of military aircraft engines, with M88 production expected to reach 108 units in 2026, up from 71 units the previous year. The Gennevilliers upgrade ensures the structural integrity and consistent supply of these critical defense assets.

Modernizing a Historic Facility

Industry 4.0 and Environmental Considerations

Located approximately 15 kilometers from Paris, the Gennevilliers plant spans 15 hectares and employs nearly 1,500 people. The site boasts a 120-year history, with a dedicated forge and foundry subsidiary established there in 1917.

To modernize this historic footprint, Safran’s press release details that the new facility will incorporate cutting-edge Industry 4.0 technologies. This includes advanced sensors and connected digital systems to ensure precise, real-time monitoring of the metallurgical processes. Furthermore, the company has specifically designed the new installation to minimize its noise footprint, addressing local environmental concerns traditionally associated with high-tonnage forging.

AirPro News analysis

We view Safran’s €150 million investment as a highly strategic maneuver that serves a dual-use function. By deploying capital into a massive 30,000-ton press, Safran is effectively insulating itself from the severe supply chain shocks that have plagued the aerospace sector since 2020. Furthermore, the investment perfectly straddles two booming markets: the commercial travel sector, driven by massive backlogs for the A320neo and 737 MAX, and the defense sector, which is seeing heightened demand due to shifting geopolitical realities in Europe. This move not only secures Safran’s production lines but also aligns tightly with broader European initiatives to mandate domestic defense supply chain sovereignty.

Frequently Asked Questions (FAQ)

What is the total investment Safran is making at the Gennevilliers site?

According to the company’s press release, Safran Aircraft Engines is investing €150 million to acquire and install a 30,000-metric-ton hydraulic press.

When will the new forging press be operational?

The new press is scheduled to be fully operational by 2029, with the creation of 130 new jobs beginning in 2026.

Which aircraft engines will benefit from this new equipment?

The press will manufacture parts for commercial aircraft engines like the CFM LEAP (Airbus A320neo, Boeing 737 MAX) and the GE90 (Boeing 777), as well as military engines for the Rafale, Mirage, and A400M.


Sources:
Safran Aircraft Engines Press Release (April 13, 2026)

Photo Credit: Safran

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