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Collins Aerospace Extends FlightSense and MRO Contracts with ANA

Collins Aerospace renews FlightSense™ program for five years and extends MRO support for ANA’s Boeing 787 fleet by three years, enhancing predictive maintenance.

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This article is based on an official press release from Collins Aerospace (RTX).

Collins Aerospace, a business unit of RTX, announced on February 3, 2026, that it has secured two significant contract renewals with All Nippon Airways (Airlines). Signed at the Singapore Air Show, the agreements extend a decades-long partnership focused on predictive maintenance and fleet reliability. The deals include a five-year extension of the FlightSense™ program and a three-year extension of maintenance, repair, and overhaul (MRO) support for engine accessories.

According to the company’s statement, these agreements cover a substantial portion of ANA’s fleet, ranging from turboprops to widebody aircraft, and emphasize a shift toward data-driven, cost-per-flight-hour service models.

FlightSense™ Program Extension

The primary component of the announcement is the five-year renewal of the FlightSense™ agreement. Collins Aerospace stated that this program provides ANA with on-site support, asset management, and predictive health monitoring. The service model is structured on a “cost-per-flight-hour” basis, designed to offer the airline predictable maintenance costs and guaranteed component availability.

The scope of this renewal is extensive, covering environmental, electrical, and engine control systems across a wide variety of aircraft in ANA’s fleet. The specific aircraft platforms included in the agreement are:

  • Boeing 737NG and 737 MAX
  • Boeing 767
  • Boeing 777
  • Boeing 787 Dreamliner
  • De Havilland Canada Dash 8-400

MRO Support for Boeing 787 Fleet

In addition to the FlightSense™ renewal, the companies signed a three-year extension for MRO services specifically targeting ANA’s Boeing 787 fleet powered by Rolls-Royce Trent 1000 engines. This agreement builds upon a partnership originally established in 2017.

Under this contract, Collins Aerospace will continue to provide specialized maintenance for critical engine accessories. The components covered include engine controllers, hydromechanical units, fuel pumps, and variable stator vane actuators. By securing this support, ANA aims to maintain high reliability for its Dreamliner operations through direct OEM (Original Equipment Manufacturer) support.

“Through the FlightSense program, we work closely with ANA to deliver comprehensive solutions, including asset management, logistics support, certified repairs, and predictive health monitoring. This all-inclusive support package allows ANA to make customized maintenance decisions, driving enhanced operational efficiency.”

, Ryan Hudson, Vice President of Aftermarket for Power & Controls at Collins Aerospace

AirPro News Analysis

These renewals highlight a broader trend in the aviation industry where major carriers are increasingly relying on OEM-led predictive maintenance rather than traditional “reactive” repair models. By utilizing data from systems like FlightSense™, airlines can anticipate component failures before they cause operational disruptions.

The relationship between Collins Aerospace and ANA dates back to 2001. By the conclusion of this new five-year FlightSense™ extension, the partnership will have spanned 30 years. This longevity suggests that legacy carriers are prioritizing long-term stability and supply chain security over spot-market maintenance solutions, particularly in an environment where global supply chains remain complex.

Sources

Sources: RTX / Collins Aerospace Press Release

Photo Credit: Boeing

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MRO & Manufacturing

PPG Aerospace Briefing Highlights Capacity and Innovation

PPG outlined its aerospace growth strategy at a June 2026 analyst briefing, featuring 3D printed sealants and electrocoat primers.

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Global coatings and specialty materials manufacturer PPG detailed its strategic focus on capacity expansion and technological innovation during an aerospace business briefing for industry analysts on June 9, 2026.

In a press release issued from its Pittsburgh headquarters, the company outlined how its nearly 100-year legacy in transparencies, coatings, and sealants is driving long-term organic sales growth to meet multi-year industry demand. PPG, which reported $15.9 billion in net sales for 2025, currently markets its products in more than 50 countries.

Showcasing aerospace product innovations

The analyst session highlighted specific technological advancements designed to deliver customer productivity across the commercial aviation, military, and general aviation sectors. Among the featured products were PPG PRC Seal Caps, PPG ARE 3D Printed Sealants, and the PPG AEROCRON Electrocoat Primer.

These offerings represent the company’s ongoing investment in aerospace manufacturing efficiency and material performance. Sam Millikin, Senior Vice President of Global Aerospace at PPG, emphasized the division’s role in the broader corporate portfolio.

“Our Aerospace deep dive was a tremendous opportunity to highlight the business that is powering PPG’s organic growth,” Millikin stated. “We were thrilled to share with our analyst community the strategy, technology offerings, and customer solutions that make PPG’s Aerospace business unique.”

Meeting multi-year industry demand

The aerospace sector is currently experiencing sustained demand for both Commercial-Aircraft and military platforms. PPG’s presentation to the analyst community signals a strategic alignment to capture this growth through specialized product lines and expanded production capacity.

AirPro News analysis

We view PPG’s emphasis on 3D printed sealants and electrocoat primers as a direct response to original equipment manufacturer (OEMs) demands for faster assembly times and reduced aircraft weight. As commercial aircraft production rates climb to meet global backlog requirements, suppliers that can offer measurable productivity gains on the factory floor are positioned to secure long-term contracts. The focus on organic growth suggests PPG intends to leverage its existing technological base rather than relying heavily on acquisitions to expand its aerospace market share.

Sources: PPG (via Business Wire)

Photo Credit: PPG

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MRO & Manufacturing

Do228 NXT Completes First Flight Ahead of ILA 2026 Debut

GA-ATS flew the Do228 NXT demonstrator on May 2, 2026, ahead of its public debut at ILA Berlin in June.

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General Atomics AeroTec Systems (GA-ATS) will publicly unveil the Do228 NXT demonstrator aircraft at the ILA 2026 airshow in Berlin, marking the official restart of series production for the modernized twin-turboprop platform in Germany.

The upcoming debut, scheduled for June 10 to 14, 2026, follows the aircraft’s successful first flight from the company’s Oberpfaffenhofen facility on May 2, 2026. According to a press release issued by GA-ATS, the Do228 NXT integrates next-generation avionics and composite manufacturing refinements while retaining the short take-off and landing (STOL) capabilities of the legacy Dornier 228.

Flight testing and public debut schedule

The Do228 NXT demonstrator is currently undergoing a production test flight campaign. Engineering teams are evaluating the aircraft’s flight characteristics across various altitudes, speeds, and operational scenarios to validate the updated systems before its public presentation.

Martina Hierle, Test Pilot and Program Manager at GA-ATS, commanded the May 2 flight. She stated that the aircraft performed flawlessly and demonstrated its readiness for demanding global missions.

“This successful first flight is the result of incredible dedication and hard work from the entire team. With the Do228 NXT, we now have a modern aircraft that carries the legacy of the Do228 into the future,” Hierle said.

At ILA 2026, the aircraft will feature a special livery and appear in the static display area. Following the Berlin event, GA-ATS will present the Do228 NXT to the international market at the Farnborough Air-Shows in Hampshire, United Kingdom, from July 20 to 24, 2026.

Production restart at Oberpfaffenhofen

The original Dornier 228 completed its first flight nearly 45 years ago. The General Atomics Group acquired the Oberpfaffenhofen production facility approximately five years ago with the explicit goal of re-establishing a Manufacturing line for the updated airframe. The modernized Do228 NXT is positioned for versatile roles, including maritime patrol, disaster response, and passenger or Cargo-Aircraft transport.

GA-ATS Managing Director Craig Simpson described the aircraft as an answer to the demands of modern aviation rather than a simple upgrade. The company plans to conduct extensive customer demonstrations, trade show appearances, and demo tours throughout the remainder of 2026 to showcase the platform’s special mission equipment and modernized cabin.

AirPro News analysis

The successful flight of the Do228 NXT demonstrator represents a significant industrial milestone for the German aerospace sector, effectively reviving a proven utility airframe with modern systems. We view the integration of contemporary avionics and composite components as a necessary step to keep the platform competitive against other twin-turboprop utility aircraft in the special mission and regional cargo markets. The decision by General Atomics Group to invest in the Oberpfaffenhofen line indicates strong anticipated demand for rugged, STOL-capable aircraft in maritime and disaster response applications, where the legacy Dornier 228 previously excelled.

Sources: General Atomics AeroTec Systems

Photo Credit: General Atomics AeroTec Systems

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MRO & Manufacturing

Japan Airlines Builds Automated Landing Gear MRO Facility

JAL breaks ground on a consolidated landing gear maintenance facility at Haneda, due for completion in December 2027.

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Japan Airlines (JAL) has established a new real estate holding subsidiary and commenced construction on a consolidated landing gear maintenance facility at the Haneda Airport Maintenance District in Tokyo.

The new subsidiary, Landing gear Innovation Factory Co., Ltd. (LIF), was officially formed on June 8, 2026, following the start of factory construction on May 19, 2026. According to a company press release, the facility is scheduled for completion by the end of December 2027 and will introduce automated systems previously unseen in Japan.

Consolidating maintenance operations

JAL has performed landing gear maintenance on large Commercial-Aircraft for 50 years. The new Haneda facility will centralize operations that are currently distributed across multiple locations, creating a core base to meet global maintenance demand.

Large-scale landing gear overhauls require the complete removal of the gear from the airframe and occur approximately every 10 years. The Airlines described the components as the “legs” of the aircraft, noting their critical role in supporting the airframe during takeoff, landing, and taxiing.

Technological upgrades and environmental focus

The upcoming factory will incorporate labor-saving technologies and Automation equipment. JAL stated these systems will be the first of their kind implemented in Japan, aimed at improving overall productivity and modernizing the maintenance workflow.

Beyond operational efficiency, the facility is designed to reduce Environmental-Impact and facilitate the transfer of technical skills to a new generation of aviation maintenance technicians.

AirPro News analysis

We view JAL’s Investments in a dedicated, automated landing gear facility as a strategic move to capture a larger share of the heavy MRO market in the Asia-Pacific region. By spinning off the real estate holding into a dedicated subsidiary, JAL may be positioning its maintenance, repair, and overhaul (MRO) operations for greater financial flexibility. The emphasis on automation also reflects broader industry efforts to mitigate skilled labor shortages in aviation maintenance.

Sources: Japan Airlines

Photo Credit: Japan Airlines

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