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3D Systems Expands Aerospace Defense Strategy with NDAA FY2026 Impact

3D Systems plans over 20% growth in 2026 Aerospace & Defense revenue, expanding facilities and developing large-format metal printers amid NDAA FY2026 regulations.

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This article is based on an official press release from 3D Systems and additional industry data regarding the NDAA FY2026.

3D Systems Accelerates Aerospace & Defense Strategy Amid New NDAA Regulations

On January 5, 2026, 3D Systems (NYSE: DDD) announced a significant strategic expansion within its Aerospace & Defense (A&D) vertical, forecasting revenue growth to exceed 20% in 2026. The company is positioning itself to become a primary domestic partner for the U.S. Department of Defense (DoD), capitalizing on new regulatory frameworks established by the National Defense Authorization Act (NDAA) for Fiscal Year 2026.

According to the company’s announcement, this growth strategy involves a major infrastructure expansion in Littleton, Colorado, and the development of large-format metal printing systems supported by U.S. Air Force funding. The initiative aims to secure the domestic supply chain for critical defense components, moving beyond prototyping into full-scale production.

Financial Projections and Market Growth

3D Systems released specific financial targets alongside its strategic roadmap. The company reports that its A&D revenue is estimated to have grown by more than 15% in 2025. Looking ahead, they project this growth rate to accelerate to over 20% in 2026.

Specifically, the company targets revenue from production printing systems and custom metal parts to exceed $35 million in 2026. Management expects the A&D segment to become the company’s largest and fastest-growing industrial business unit by the end of the year.

“Aerospace and defense customers worldwide increasingly require a reliable partner that delivers qualified, scalable solutions with speed, security, and supply chain resilience… Recent U.S. policy developments, including NDAA provisions, provide an additional tailwind that aligns closely with our ongoing domestic investments.”

, Dr. Jeffrey Graves, CEO, 3D Systems

Infrastructure Expansion and Certification

To support these production goals, 3D Systems is expanding its Application Center of Excellence in Littleton, Colorado. The company plans to add up to 80,000 square feet to the facility. This expansion is designed to increase capacity for application development, process qualification, and production-scale manufacturing.

Crucially, the Littleton facility has been selected for certification under the America Makes JAQS-SQ (Joint Additive Qualification for Sustainment, Supplier Qualification) framework. This certification is a key step in standardizing and accelerating the qualification process for 3D-printed parts intended for DoD use, ensuring they meet rigorous military standards.

Technological Innovation: The Race for Large-Format Metal

A central pillar of the company’s defense strategy is the development of next-generation laser powder-bed fusion (LPBF) technology. 3D Systems is currently executing a $18.5 million program sponsored by the U.S. Air Force. The objective is to develop a large-format metal printer with a build area greater than one meter by 2027.

According to the press release, 3D Systems aims to be the only U.S. provider of a complete, onshore, end-to-end metal additive manufacturing (AM) ecosystem for large-frame systems by 2027. This ecosystem will encompass design, printer manufacturing, and parts production.

“We are prioritizing A&D applications where additive manufacturing delivers maximum mission impact, from shipbuilding and advanced defense systems to aviation and space.”

, Dr. Mike Shepard, VP of Aerospace & Defense, 3D Systems

Regulatory Context: The Impact of NDAA FY2026

The acceleration of 3D Systems’ strategy is closely tied to the regulatory environment introduced by the National Defense Authorization Act (NDAA) for Fiscal Year 2026. Section 849 of the Act explicitly prohibits the DoD from procuring additive manufacturing systems produced by “covered nations,” which includes China, Russia, Iran, and North Korea.

This regulation effectively bans Chinese competitors, such as Bright Laser Technologies (BLT) and Eplus3D, from the U.S. defense supply chain. These companies have previously held a strong position in the global large-format metal market. The ban creates an immediate demand for domestic alternatives, often referred to as “Blue UAS” equivalents for the manufacturing sector.

AirPro News Analysis

The timing of 3D Systems’ expansion appears calculated to fill the vacuum left by restricted foreign competitors. While Chinese manufacturers have historically offered large-format metal printers at lower costs, the NDAA FY2026 neutralizes this price advantage within the U.S. defense market by making legality, rather than cost, the primary procurement factor.

By securing the JAQS-SQ certification and investing in the “1-meter” class printer, 3D Systems is addressing the two biggest hurdles in defense adoption: the lack of standardized qualification for printed parts and the scarcity of domestic machines capable of printing large structural components for missiles, satellites, and naval vessels. This move transitions the company from a vendor of prototyping tools to a critical node in the national security industrial base.

Global Strategic Partnerships

While the primary focus remains on U.S. domestic production, 3D Systems is also strengthening its presence among U.S. allies. The company highlighted its joint venture in Saudi Arabia, known as NAMI, formed in partnership with Dussur and Lockheed Martin.

NAMI has become the Kingdom’s first AS/EN 9100-certified additive manufacturing provider. It is currently producing qualification parts for Lockheed Martin, integrating 3D Systems’ technology into global defense supply chains. Additionally, the company continues to operate facilities in Leuven, Belgium, and Riom, France, to support NATO allies in Europe.

Following the announcement on January 5, 2026, shares of 3D Systems (DDD) rose approximately 6.5%, reflecting market optimism regarding the regulatory tailwinds and the company’s aggressive growth targets.

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Photo Credit: 3D Systems

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Defense & Military

NSPA Issues RFP for NATO Next Generation Rotorcraft Program

NSPA formally launches the NGRC Concept Design RFP, with four manufacturers competing for a six-nation helicopter replacement program.

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The NATO Support and Procurement Agency (NSPA) has formally issued a Request for Proposal for the Concept Design phase of the Next Generation Rotorcraft Capability program, advancing a six-nation effort to replace aging medium multi-role Helicopters fleets.

Announced in a press release on August 10, 2026, the procurement targets a service entry between 2035 and 2040. The NSPA is managing the process on behalf of Canada, France, Germany, Italy, the Netherlands, and the United Kingdom. Four pre-qualified Manufacturers will compete in this phase: Airbus Helicopters, Leonardo Helicopters, The Boeing Company, and Sikorsky.

Advancing the concept design phase

The Request for Proposal (RFP) officially opened on July 31, 2026, and requires the four bidders to submit their concept design proposals by August 31, 2027, at 12:00 Paris Time. Under the procurement guidelines, each manufacturer can propose a maximum of two concept design solutions.

Maxime Martinez, Principal Procurement Officer for the Next Generation Rotorcraft Capability (NGRC) Programme at NSPA, confirmed the launch of the new phase.

I am pleased to announce that the NATO Support and Procurement Agency (NSPA) has launched the next phase of the Next Generation Rotorcraft Capability (NGRC) Programme: a formal Request for Proposals (RFP) to qualified bidders linked to the competition for the Concept Design phase of NGRC.

The NSPA is utilizing a procurement mechanism called Acquisition by Qualified Options. This framework allows the participating nations to evaluate digital trials within an in-house modeling and simulation environment before committing to physical prototypes. The agency plans to complete the bid evaluation process by the end of 2027, at which point it will deliver an evaluation summary report to the participating nations.

Industry positioning and proposals

The four pre-qualified bidders, selected following a Pre-Qualification Assessment that closed in October 2025, have already begun positioning their offerings for the multi-national replacement program.

In February 2026, Airbus Helicopters revealed two distinct concepts for the NGRC study. The European manufacturer is developing both a high-performance conventional helicopter and a high-speed compound rotorcraft that leverages technology from its Racer demonstrator program. Sikorsky, a Lockheed Martin company, announced in July 2026 that it would establish helicopter production facilities in Europe if the partner nations select its proposal.

The NSPA is encouraging broader industry participation through the primary bidders rather than direct submissions. Martinez stated that potential suppliers, technology providers, and industrial partners should engage directly with Airbus Helicopters, The Boeing Company, Leonardo Helicopters, or Sikorsky to contribute to the program.

AirPro News analysis

We view the NSPA decision to utilize the Acquisition by Qualified Options mechanism as a critical step in mitigating the technical and financial risks historically associated with clean-sheet rotorcraft development. By mandating digital trials in a simulated environment before advancing to physical prototypes, the participating nations can rigorously evaluate the aerodynamic and operational viability of complex designs, such as the compound concept proposed by Airbus Helicopters.

Sikorsky’s preemptive commitment to European production highlights the intense political and economic stakes of the NGRC program. With five European nations and Canada funding the development, North American bidders like Sikorsky and The Boeing Company will likely need to guarantee substantial industrial offsets and local manufacturing to remain competitive against indigenous European prime contractors like Airbus and Leonardo. The requirement for up to two concepts per bidder also provides the NSPA with a broad spectrum of conventional and advanced high-speed rotorcraft options to evaluate against the harmonized operational baseline.

Sources: NATO Support and Procurement Agency (NSPA)

Photo Credit: Airbus

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Defense & Military

HAL and Safran Sign Aravalli Engine Co-Development Contract

HAL and Safran finalize the Aravalli engine contract via SAFHAL JV to power India’s IMRH and DBMRH helicopters by 2032-2033.

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Hindustan Aeronautics Limited (HAL) and Safran Helicopter Engines have finalized a contract to co-develop the new-generation Aravalli engine, marking a definitive shift in Indian aerospace manufacturing from licensed production to indigenous propulsion design.

The agreement, signed on August 26, 2026, in Bengaluru, India, formalizes the design, development, manufacture, and lifecycle support of the engine through SAFHAL Helicopter Engines Pvt. Ltd. SAFHAL is a 50:50 joint venture between the two aerospace manufacturers. The Aravalli engine is slated to power India’s future 13-ton Indian Multi-Role Helicopter (IMRH) and its naval variant, the Deck-Based Multi-Role Helicopter (DBMRH).

Technical specifications and manufacturing

The Aravalli engine will operate in the 3,500 to 4,000 shaft horsepower (shp) class. Under the terms of the agreement, HAL will gain access to core engine technologies, including the high-pressure compressor, power turbine, and accessory gearbox. This technology transfer is designed to build domestic intellectual property and expertise in high-power engine design.

Manufacturing operations for the Aravalli program will be based at HAL’s facility in Tumakuru, Karnataka. Safran Helicopter Engines Chief Executive Officer Cédric Goubet noted the precedent set by the agreement in a press release issued by HAL.

“This is the first time Safran HE has taken up such a class of engine as co-development. The Aravalli engine programme represents a new chapter in the strategic relationship between France and India, combining the expertise of our teams to develop propulsion systems for future Indian rotorcraft.”

Development timeline and strategic shift

The final contract follows a multi-year negotiation and planning phase. HAL and Safran initially signed a Memorandum of Understanding for the project in July 2022, followed by detailed workshare discussions at Aero India in February 2023. The companies executed an airframer contract on August 30, 2024, to commence joint design work.

The design and development phase is targeted for completion between 2032 and 2033. Once operational, the IMRH platform is intended to replace the Indian Air Force’s aging fleet of Mil Mi-17 Helicopters. HAL Chairman and Managing Director Ravi K emphasized the domestic industrial impact of the program.

“The signing of this contract marks a significant step forward in India’s pursuit of self-reliance in aero-engine technologies. Through this collaborative programme with SAFHAL and Safran Helicopter Engines, we are creating a strong foundation for powering next-generation Indian helicopter platforms.”

AirPro News analysis

The Aravalli engine contract represents a critical maturation point for India’s defense aviation sector. Historically, Indian aerospace manufacturing has relied heavily on licensed production of foreign designs, which limits domestic engineering capability and intellectual property ownership. By securing a 50:50 co-development structure that includes core engine components like the high-pressure compressor and power turbine, we view this agreement as a foundational step toward true Propulsion independence for the Indian military. If the 2032 to 2033 development timeline holds, HAL will be positioned not just as an assembler, but as a primary original equipment Manufacturers (OEMs) for high-power rotorcraft engines.

Sources: Hindustan Aeronautics Limited

Photo Credit: Hindustan Aeronautics Limited

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Raytheon Wins $603M Contract for B-52H Radar Modernization

Raytheon secures $603M USAF contract to produce the AN/APQ-188 AESA radar for the B-52H fleet under the B-52 Radar Modernization Program.

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This is a developing story. Information may change as official details are released.

Raytheon has secured a $603,000,000 sole-source contract from the U.S. Air Force (USAF) to produce and sustain the new AN/APQ-188 radar for the Boeing B-52H Stratofortress fleet, advancing a critical modernization effort despite the recent loss of the program’s primary test aircraft.

The U.S. Department of Defense announced the indefinite-delivery/indefinite-quantity (IDIQ) contract on August 25, 2026, following the official award on August 21, 2026. The agreement establishes the ceiling value for the production phase of the B-52 Radar Modernization Program (RMP). The Air Force Life Cycle Management Center (AFLCMC) at Wright-Patterson Air Force Base (FFO) in Ohio is the contracting activity, obligating $46,008,396 in fiscal 2026 aircraft procurement funds with the initial delivery order.

Upgrading the B-52 radar capabilities

The RMP replaces the bomber’s 1960s-era mechanically scanned AN/APQ-166 radar with the Raytheon AN/APQ-188, an Active Electronically Scanned Array (AESA) system. The new Radar-Systems is a derivative of the AN/APG-79 used on the F/A-18 and forms a cornerstone of the broader B-52J upgrade package designed to keep the fleet operational into the 2050s.

According to the Department of Defense, Raytheon will perform the contract work across multiple facilities, including Forrest, Mississippi; El Segundo, California; McKinney, Texas; and Warner Robins, Georgia. The contract is expected to be completed by August 20, 2031.

Program continuity following testbed loss

The production contract award follows a major setback for the RMP during the flight testing phase. On June 15, 2026, the sole B-52 radar testbed aircraft crashed shortly after takeoff at Edwards Air Force Base (EDW) in California. The USAF confirmed the accident resulted in the deaths of all eight crew members on board, which included military personnel, government civilians, and contractors. The official cause of the accident remains under Investigation by the USAF.

Despite the loss of the initial testbed, military officials have confirmed the modernization program will proceed. According to reporting by DefenseScoop, Col. Spencer Turner, the B-52 System Program Manager, stated that the original acquisition strategy always included two test aircraft.

Turner confirmed that work on the second aircraft is actively underway at The Boeing Company facility in San Antonio, Texas. He noted that the service expects to “complete the full modification and put the full radar suite onto the aircraft this year and proceed with testing.” Following the June 15, 2026 accident, the active USAF fleet stands at 75 B-52H bombers.

AirPro News analysis

The decision to award a $603,000,000 production contract just two months after the loss of the primary testbed underscores the firm commitment of the USAF to the B-52J upgrade timeline. Because the AN/APQ-188 is heavily derived from an existing, mature AESA system, the service likely views the radar technology itself as low-risk, separating the radar’s production readiness from the ongoing investigation into the June 15 accident. We note that delaying the production contract until a second testbed completes flight trials would have likely pushed the B-52J initial operational capability timeline to the right, a delay the USAF appears unwilling to accept as it plans to operate the airframe for another three decades.

Sources: U.S. Department of Defense

Photo Credit: US Air Force

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