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Leonardo and Heli-One Extend AW101 SAR Helicopter Maintenance Contract

Leonardo and Heli-One extend maintenance coverage through 2030 for Norway’s AW101 SAR fleet, ensuring operational readiness across six bases.

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This article is based on an official press release from Heli-One.

Leonardo Extends Maintenance Partnership with Heli-One for Norway’s AW101 SAR Fleet

Leonardo has officially extended its contract with Heli-One to provide critical MRO services for the Royal Norwegian Air Force’s (RNoAF) fleet of AW101 search and rescue helicopters. According to the announcement, the agreement secures support for the “SAR Queen” fleet through 2030, ensuring operational readiness for one of the world’s most demanding rescue environments.

The extension reinforces a strategic collaboration between the Original Equipment Manufacturer (OEM), Leonardo, and Heli-One, a leading provider of helicopter MRO services. Under the terms of the agreement, Heli-One technicians will continue to work as embedded support alongside Leonardo personnel at RNoAF bases. This integrated approach is designed to maintain 24/7 fleet availability for the 330 Squadron, which operates the aircraft across Norway’s challenging terrain and maritime zones.

Contract Scope and Operational Support

The renewed contract focuses on delivering comprehensive support for the 16 AW101-612 helicopters that now form the backbone of Norway’s National All-Weather Search and Rescue Helicopter (NAWSARH) program. Heli-One’s role involves a mix of scheduled and unscheduled maintenance, aimed at minimizing downtime and maximizing mission availability.

According to the press release, the partnership leverages Heli-One’s specialized experience in the North Sea region. By embedding Norwegian maintenance specialists directly at the operating bases, the program ensures that technical expertise is available on-site to address issues immediately. This logistics model is essential for maintaining the high readiness rates required for life-saving missions in the Arctic and North Sea.

Executive Commentary

Executives from both companies emphasized the importance of local expertise and long-term collaboration in securing the contract extension.

“Our team has decades of experience maintaining helicopters based in the North Sea and we are fully committed to applying our expertise in support of the AW101 SAR Queen.”

— Carolyn Forsyth, General Manager of Sales & Commercial, Heli-One

Mark Goddard, Head of Customer Service Management at Leonardo UK, highlighted the historical depth of the relationship with the Norwegian defense sector.

“We are honored to support 330 Squadron and the Royal Norwegian Air Force as they carry out life-saving search-and-rescue operations… Our association with the Norwegian defence sector goes back 50 years.”

— Mark Goddard, Leonardo UK

The AW101 “SAR Queen” and NAWSARH Program

The extension comes as the RNoAF completes its transition from the legacy Westland Sea King fleet to the modern AW101-612. The transition, which concluded in late 2024 with the activation of the Florø base, marks a significant upgrade in Norway’s national rescue capabilities.

Advanced Technical Capabilities

The AW101 “SAR Queen” is widely regarded as the most advanced search and rescue helicopter currently in operation. Customized specifically for Norwegian requirements, the aircraft features several cutting-edge technologies:

  • Osprey AESA Radar: The Leonardo Osprey radar provides 360-degree coverage using fixed panels, eliminating moving parts. This allows crews to detect small targets, such as a person in the water, even in severe weather conditions.
  • Mobile Phone Detection: A specialized system can geolocate a missing person’s mobile phone from the air, effectively turning the device into a distress beacon even in areas without cellular coverage.
  • All-Weather Performance: A full ice protection system enables the aircraft to fly in known icing conditions, a mandatory capability for Norwegian winters.
  • Range and Capacity: The aircraft can accommodate over 50 standing survivors and has a radius of action of approximately 266 nautical miles, significantly outperforming the retired Sea King fleet.

Strategic Basing

To cover Norway’s extensive coastline and territory, the fleet operates from six strategic bases. Sola serves as the headquarters, with additional operations at Ørland, Banak (Lakselv), Bodø, Rygge, and Florø. The dispersed basing strategy ensures that the 330 Squadron can respond rapidly to emergencies anywhere in the country or the surrounding seas.

AirPro News Analysis

This contract extension highlights a broader trend in military aviation logistics: the “hybrid” support model. Rather than relying solely on military maintainers or distant OEM support, defense forces are increasingly utilizing embedded commercial contractors. In this case, Leonardo (the OEM) contracting Heli-One (a local MRO expert) provides the RNoAF with the best of both worlds, access to proprietary engineering data and local, environment-specific maintenance know-how.

The North Sea is notoriously corrosive and harsh on airframes. Heli-One’s background in offshore oil and gas helicopter support likely played a decisive role in Leonardo’s decision to extend the partnership. For the RNoAF, this continuity is vital. With the Sea King now fully retired, the AW101 is the sole platform for national SAR; any gap in maintenance availability would directly impact public safety.

Frequently Asked Questions

What is the duration of the contract extension?

The contract between Leonardo and Heli-One has been extended through 2030.

How many helicopters are covered by this agreement?

The agreement covers the maintenance of all 16 AW101-612 “SAR Queen” helicopters operated by the Royal Norwegian Air Force.

What is the role of Heli-One in this partnership?

Heli-One provides embedded maintenance, repair, and overhaul (MRO) services, working alongside Leonardo staff at RNoAF bases to ensure fleet readiness.

Where are the AW101 helicopters based?

The fleet operates from six bases across Norway: Sola (HQ), Ørland, Banak, Bodø, Rygge, and Florø.

Sources: Heli-One

Photo Credit: Heli-One

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MRO & Manufacturing

Safran Opens $140M LEAP Engine MRO Facility in Mexico

Safran Aircraft Engines inaugurated a $140M LEAP engine maintenance facility in Querétaro, targeting 350 shop visits annually by 2030.

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Safran Aircraft Engines officially opened a $140 million maintenance facility in Querétaro, Mexico, on July 1, 2026, expanding its capacity to service the rapidly growing global fleet of CFM LEAP engines. The new shop adds significant infrastructure to the manufacturers footprint in the Americas, targeting the high-volume narrowbody market.

The facility is part of a broader €1 billion global investment strategy by the company to scale its Maintenance, Repair, and Overhaul (MRO) network. The CFM LEAP engine powers next-generation narrowbody aircraft, including the Airbus A320neo family and the Boeing 737 MAX, both of which are seeing increased shop visit demand as early-delivery airframes mature.

Scaling LEAP engine maintenance in the Americas

The comprehensive MRO hub in Querétaro spans a total footprint of 50,000 square meters. Safran projects that by 2030, the two maintenance facilities located at the site will be capable of handling 350 LEAP engine shop visits annually. The site also features a new test cell designed to perform 350 engine tests per year by the end of the decade.

In a press release issued to mark the opening, Stéphane Cueille, CEO of Safran Aircraft Engines, stated that the inauguration strengthens the Querétaro hub’s role at the center of the company’s maintenance ecosystem in the Americas.

Workforce growth and training initiatives

The new engine shop will employ 450 people when operating at full capacity. This expansion adds to the existing workforce across the four Safran Aircraft Engine Services Americas facilities in Querétaro, which currently stands at 1,450 employees. Safran projects the total headcount for its Querétaro operations will reach 2,000 by 2030.

To support this rapid workforce expansion, the company established an onsite training center in partnership with local educational institutions. The center is designed to train 300 inspectors and technicians annually, creating a direct pipeline of qualified personnel for the MRO hub.

“With continued investment in Mexico and around the world we will address the growing global demand for LEAP engine maintenance while continuing to deliver world class support to our customers in the region,” Cueille said.

Global MRO network expansion

The Querétaro engine shop inauguration aligns with Safran Aircraft Engines’ €1 billion global investment plan. To support the expanding CFM LEAP engine fleet, the company recently opened similar maintenance facilities in India, Morocco, and Belgium.

The broader Safran Group is also increasing its footprint in Mexico across other divisions. On June 10, 2026, Safran Landing Systems announced an expansion of its global MRO capabilities, which included its separate Querétaro site, to support landing gear maintenance for Boeing 787, Airbus A350, and Airbus A330 aircraft.

AirPro News analysis

The aggressive expansion of Safran’s MRO network underscores the industry-wide pressure to keep next-generation narrowbody fleets operational. As the CFM LEAP engine matures and the installed base on Airbus A320neo and Boeing 737 MAX aircraft grows, shop visit demand is accelerating. We view the $140 million investment in Querétaro as a strategic move to localize heavy maintenance near major North and South American operators, reducing turnaround times and logistical bottlenecks. The concurrent focus on local workforce training highlights a critical challenge in the MRO sector: securing the qualified technicians required to meet projected maintenance volumes over the next decade.

Sources: Safran Group

Photo Credit: Safran Group

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MRO & Manufacturing

Daher Aircraft Opens MRO Center at Jonzac-Neulles Airport

Daher Aircraft inaugurated a 6,000 sq-meter MRO facility at Jonzac-Neulles Airport on July 3, 2026, replacing its former Merpins site.

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Daher Aircraft officially opened a 6,000-square-meter maintenance, overhaul, and logistics center at Jonzac-Neulles Airport (LFCJ) on July 3, 2026, consolidating its regional support operations and gaining direct runway access for on-aircraft services.

The purpose-built facility in France’s Charente-Maritime Department replaces the manufacturer’s previous site in Merpins, located 25 kilometers to the north. According to a press release issued by the company, the relocation ensures continuity for existing service contracts while providing the physical capacity to expand its support network for a diverse fleet of civil and military aircraft.

Expanded capabilities and runway access

The transition to Jonzac-Neulles Airport provides Daher Aircraft with direct access to a 1,370-meter runway. This infrastructure addition allows the company to perform on-aircraft maintenance and technical support that was not feasible at the landlocked Merpins location.

The center offers a broad portfolio of services, operating both under direct contract and as a supplier. Supported aircraft range from Airbus helicopters operated by the French Gendarmerie to training airplanes manufactured by Cirrus Aircraft and Grob Aircraft.

The facility houses specialized workshops for composite airframe repair, painting, welding, landing gear hydraulics, battery overhaul, and Level 2 non-destructive testing.

Legacy fleet support and regional investment

A primary function of the new hub is maintaining the global fleet of approximately 3,000 legacy general aviation and training aircraft produced by SOCATA, Daher Aircraft’s predecessor. The center will provide spare parts supply, repair services, and replacement part manufacturing for the SOCATA TB and Rallye aircraft families under the company’s Part 21J Design Organization Approval.

Local government authorities, specifically the Communauté des Communes de Haute Saintonge, spearheaded the construction of the facility. The project was initiated under former president Claude Belot and inaugurated with current president and Jonzac mayor Christophe Cabri in attendance.

“This inauguration marks another important step in Daher Aircraft’s commitment to further strengthening our global support network and the comprehensive services it provides,”

said Nicolas Chabbert, CEO of Daher Aircraft. He credited the local government’s support as instrumental in completing the project.

The operation currently employs 32 personnel who transferred from the former Merpins site. Daher Aircraft projects the workforce will increase to approximately 40 employees by the end of 2026.

AirPro News analysis

The relocation to Jonzac-Neulles Airport represents a logical infrastructure upgrade for Daher Aircraft. By securing direct runway access, the company eliminates the logistical friction of transporting aircraft components over land for overhaul and opens the door to fly-in maintenance services. We view this as a strategic consolidation that protects Daher’s lucrative legacy support business while positioning the facility to capture third-party maintenance, repair, and overhaul (MRO) contracts for other general aviation manufacturers.

Sources: Daher Aircraft

Photo Credit: Daher Aircraft

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MRO & Manufacturing

Honeywell Wins $249M Army Contract for CH-47 Chinook Engine MRO

Honeywell Aerospace secures a $249M U.S. Army contract to overhaul T55-GA-714A engines for the CH-47 Chinook fleet through May 2029.

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Honeywell Aerospace has secured a $249 million contract from the U.S. Army to provide repair and overhaul services for the T55-GA-714A turboshaft engines powering the Boeing CH-47 Chinook helicopter fleet.

The three-year Indefinite Delivery, Indefinite Quantity (IDIQ) agreement, announced in a June 2026 press release, ensures a continuous supply of serviceable powerplants for the military through May 2029. The U.S. Army Contracting Command at Redstone Arsenal officially awarded the Contracts on May 21, 2026.

Commercial processes drive military maintenance efficiency

Maintenance, repair, and overhaul (MRO) work will take place at Honeywell’s aerospace headquarters in Phoenix, Arizona. The company is applying commercial aviation maintenance methodologies to its military engine overhaul program to increase throughput and reduce turnaround times.

Brian Laughton, Senior Director and Site Leader of the Phoenix repair facility, stated that the T55 line utilizes the same processes applied to the company’s Federal Aviation Administration (FAA) certified lines for business jet turbofan engines.

Capitalizing on these proven commercial processes has enabled us to double our capacity in the facility and reduce cycle time to ensure we are meeting delivery commitments to our customers.

Legacy and evolution of the T55 engine program

The T55 engine originally entered service in 1961. Over the past six decades, Honeywell has manufactured more than 6,000 T55 engines, accumulating approximately 12 million flight hours across the CH-47 and MH-47 variants.

The powerplant has undergone significant upgrades since its introduction. The current T55-GA-714A variant produces approximately 5,000 shaft horsepower, representing a threefold increase in output compared to the original 1960s design. The engine currently supports the U.S. Army and more than 15 international military operators.

Dave Marinick, President of Engines & Power Systems at Honeywell Aerospace, noted the company’s long-term commitment to the platform, stating that Honeywell looks forward to continuing its support for the engine program for decades to come.

AirPro News analysis

We observe that cross-pollinating commercial FAA-certified maintenance practices into military depot-level work is becoming a critical strategy for aerospace Manufacturers. By doubling facility capacity without necessarily expanding the physical footprint, Honeywell is addressing the persistent supply chain and turnaround time bottlenecks that have challenged military readiness in recent years. The $249 million valuation for a three-year period highlights the intense operational tempo and heavy utilization of the global Chinook fleet.

Sources: Honeywell Aerospace

Photo Credit: Boeing

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