MRO & Manufacturing
FTC Approves Boeing’s $8.3B Spirit AeroSystems Deal with Divestitures
The FTC approved Boeing’s $8.3B acquisition of Spirit AeroSystems requiring divestitures of key manufacturing assets to Airbus and CTRM by 2025.
On December 3, 2025, the Federal Trade Commission (FTC) announced a decisive regulatory order permitting Boeing to proceed with its $8.3 billion acquisition of Spirit AeroSystems. However, the approval comes with significant strings attached: Boeing must divest critical manufacturing assets to preserve competition within the global aerospace supply chain.
According to the official announcement, the FTC’s order is designed to prevent the consolidation of control over components essential to Boeing’s primary rival, Airbus. By mandating these divestitures, regulators aim to ensure that the reintegration of Spirit into Boeing does not negatively impact the production capabilities or costs of competing manufacturers.
To resolve antitrust concerns, the FTC has identified specific “Airbus-facing” operations that must be separated from Spirit AeroSystems before or concurrent with the merger’s closing. These requirements align with similar regulatory frameworks established by authorities in the UK and Europe.
Boeing is required to transfer ownership of several key facilities directly to Airbus. These sites are responsible for producing fuselage sections and wing components for the A350, A220, and A320 programs. As outlined in the regulatory findings, the specific facilities include:
Financial disclosures regarding the deal structure indicate that Airbus will receive approximately $559 million in compensation from Spirit to assume these work packages, which have historically been loss-making for the supplier.
In addition to the transfers to Airbus, the FTC has mandated the sale of Spirit’s manufacturing facility in Subang, Malaysia. This site, which supplies components to both major aircraft manufacturers, will be acquired by Composites Technology Research Malaysia (CTRM).
According to deal terms referenced in market reports, the value of this transaction is approximately $95.2 million. The sale to an independent third party is intended to prevent Boeing from gaining leverage over a facility that produces parts for its competitors.
This acquisition marks a profound strategic pivot for Boeing, effectively undoing the 2005 decision to spin off its Wichita commercial aircraft division to create Spirit AeroSystems. That original separation was driven by a philosophy of focusing on “systems integration” rather than heavy manufacturing, a strategy that has faced intense scrutiny in recent years. The move to re-acquire Spirit was accelerated by a series of quality control crises, most notably the January 5, 2024, incident involving an Alaska Airlines 737 MAX 9. By bringing Spirit back in-house, Boeing aims to eliminate the friction of “traveling work” and regain direct oversight over the quality of its fuselages.
We view the FTC’s swift decision as a pragmatic conclusion to a complex negotiation. While the divestitures are extensive, they were largely anticipated by the market. The “firewall” provisions mandated by the FTC, ensuring Spirit’s defense unit continues to supply contractors like Northrop Grumman without sharing proprietary data with Boeing, are critical for maintaining trust in the defense sector.
Financially, the immediate burden falls on Boeing to absorb Spirit’s debt and operational losses while ramping up 737 MAX production. However, analysts project that the consolidated operations could generate approximately $1.2 billion in annual cost synergies by 2026. For Airbus, securing the Belfast wing production facility is a significant strategic victory, insulating its A220 program from Boeing’s influence.
When is the merger expected to close? What is the total value of the deal? How did the market react? Sources:
FTC Clears Boeing’s $8.3 Billion Acquisition of Spirit AeroSystems with Strict Divestiture Conditions
Mandated Divestitures and Asset Transfers
Transfer of Operations to Airbus
Sale of Malaysia Facility to CTRM
Strategic Context: Reversing a Two-Decade Strategy
AirPro News Analysis
Frequently Asked Questions
The merger is expected to formally close by the end of 2025, with divestitures occurring concurrently or immediately following the closing.
The total value is approximately $8.3 billion, which includes an equity value of roughly $4.7 billion and the assumption of Spirit’s net debt.
Following the announcement, Boeing shares slid approximately 2.5% to 3%, reflecting investor caution regarding the integration process, while Spirit shares rose slightly, signaling confidence that the regulatory hurdles have been cleared.
Federal Trade Commission
Photo Credit: Boeing
MRO & Manufacturing
Aequs IPO Fully Subscribed on Day One Raising ₹922 Crore
Aequs Limited’s IPO raised ₹922 Crore, fully subscribed in hours, to fund debt repayment and expansion as a major Indian aerospace supplier.
The initial public offering (IPO) of Aequs Limited, a key Indian supplier of precision aerospace components, was fully subscribed within hours of opening on Wednesday, December 3, 2025. According to reporting by Reuters, the swift uptake underscores robust investor appetite for India’s growing manufacturing sector, particularly as global supply chains look to diversify beyond China.
Market data indicates that by early afternoon on the first day of bidding, the issue was subscribed approximately 1.5 to 1.7 times overall. Retail investors drove much of this early momentum, oversubscribing their allotted quota by nearly seven times. The strong opening signals high confidence in the company’s role within the global aerospace ecosystem, where it serves major clients including Airbus and Boeing.
The Aequs IPO aims to raise ₹921.81 Crore (approximately $110 million) through a combination of a fresh issue and an Offer for Sale (OFS) by existing shareholders. The price band has been set at ₹118–₹124 per share, valuing the company at roughly ₹8,300 Crore at the upper end.
While Qualified Institutional Buyers (QIBs) typically place their bids on the final day of the issue, early data highlights significant interest from other categories:
A significant portion of the funds raised, approximately ₹433 Crore, is earmarked for debt repayment. Financial analysts note that this move is critical for the company, which has reported net losses in recent fiscal years due to high depreciation and interest costs associated with heavy capital expenditure. The remaining funds are allocated for new machinery and general corporate purposes.
Aequs Limited operates a vertically integrated manufacturing model, anchored by the Belagavi Aerospace Cluster (BAC), India’s first notified precision engineering Special Economic Zone (SEZ). While the company has diversified into consumer goods to offset the cyclical nature of aviation, aerospace remains its core business, accounting for approximately 88% of its revenue.
The company manufactures over 5,000 distinct parts, ranging from engine systems to landing gear components. Its client list features top-tier global OEMs, including Safran, Collins Aerospace, and Spirit AeroSystems.
“Global aerospace firms are increasingly turning to India to ease supply-chain woes… India is the best solution to the supply chain challenges.” The rapid subscription of the Aequs IPO reflects a broader structural shift in the global aerospace industry. As Western manufacturers implement “China+1” strategies to de-risk their supply chains, Indian suppliers like Aequs are becoming primary beneficiaries. The company’s established relationships and certifications, which often take years to secure, provide a significant “moat” against new competitors.
However, investors should note the financial nuances. While Aequs is EBITDA positive, it is currently loss-making at the net level. The success of this investment thesis largely depends on the company’s ability to convert the IPO proceeds into debt reduction, thereby improving its bottom line. Furthermore, while the “Make in India” initiative provides a supportive backdrop, the specific lack of a Production Linked Incentive (PLI) scheme for general aerospace components means Aequs must rely on organic demand rather than direct government subsidies for this segment. Market analysts have largely recommended subscribing to the issue, citing the high entry barriers in the aerospace sector and the company’s long-standing client relationships. However, risks remain regarding client concentration. The top 10 customers account for a vast majority of revenue, meaning the loss of a single key contract could have material impacts on financial performance.
“Aequs offers visibility to profitability within 12–24 months… it is a pragmatic pick for investors who want a balance of upside and visibility in a high-entry-barrier industry.” The shares are expected to list on the BSE and NSE on or around December 10, 2025.
Aequs is currently EBITDA positive (operating profit) but has reported net losses recently due to high interest and depreciation costs. The IPO proceeds are intended to pay down debt and potentially push the company toward net profitability.
Aequs is primarily a precision engineering company focused on aerospace components, which make up about 88% of its revenue. It also manufactures consumer goods like toys and cookware.
Aequs IPO Fully Subscribed on Day 1: Strong Demand for Indian Aerospace Supplier
IPO Structure and Market Reaction
Subscription Breakdown
Use of Proceeds
Company Profile and Industry Position
— Huw Morgan, Senior VP at Rolls-Royce (via industry reports)
AirPro News Analysis: The “China+1” Tailwinds
Analyst Perspectives
— Abhinav Tiwari, Analyst at Bonanza Portfolio
Frequently Asked Questions
When will Aequs list on the stock exchanges?
Is Aequs profitable?
What is the primary business of Aequs?
Sources
Photo Credit: India Today
MRO & Manufacturing
GE Aerospace GEnx Engine Powers Majority of Boeing 787 Dreamliners
The GEnx engine offers advanced fuel efficiency and reliability, powering 66% of Boeing 787 aircraft with innovative maintenance technology.
This article is based on an official press release from GE Aerospace.
In the mid-2000s, the global aviation industry stood at a crossroads. While some manufacturers doubled down on the “hub-and-spoke” model utilizing massive aircraft like the A380, others anticipated a shift toward “point-to-point” travel connecting smaller cities directly. This latter strategy required a new generation of efficient, long-range twin-engine jets. The result was the Boeing 787 Dreamliner, and the engine that would eventually power the majority of these aircraft: the GEnx.
According to a recent feature by GE Aerospace, the GEnx has become the fastest-selling high-thrust engine in the company’s history. With nearly 4,400 engines currently in service or on backlog, the GEnx has secured a commanding market share. We examine the engineering choices and operational data that allowed this engine to outpace its competition.
The GEnx (General Electric Next-generation) was not designed in a vacuum. GE Aerospace describes the engine as the “little brother” to the massive GE90, the powerplant famous for propelling the Boeing 777. The engineering team adapted the GE90’s breakthrough composite technology for the smaller 787 platform.
A key innovation retained from the GE90 is the use of carbon-fiber composite fan blades and a composite fan case. This material choice marked a significant departure from traditional titanium blades, offering high durability while drastically reducing weight and corrosion risks. However, the GEnx represents an evolution in design efficiency. While the GE90 utilizes 22 fan blades, the GEnx achieves its performance targets with only 18. This reduction contributes to a lighter engine capable of producing up to 78,000 pounds of thrust.
Fuel costs remain the single largest operating expense for airlines, a reality that became painfully clear as jet fuel prices quadrupled between 2002 and 2013. GE Aerospace states that the GEnx was designed to deliver a 15% improvement in fuel efficiency compared to the previous generation CF6 engine.
Independent industry data supports the engine’s competitive edge. Reports indicate that the GEnx holds an approximate 1.4% advantage in Specific Fuel Consumption (SFC) over its direct competitor, the Rolls-Royce Trent 1000, on typical 3,000 nautical mile missions. Over the lifespan of a fleet, this margin translates into millions of dollars in savings.
This efficiency advantage has driven substantial commercial success. According to GE Aerospace: The GEnx is the fastest-selling widebody engine in GE’s history… It powers two-thirds (approx. 66%) of all Boeing 787 Dreamliners in operation.
Recent sales momentum confirms this dominance. In late 2024 and early 2025, major carriers including Saudia Group, Japan Airlines (JAL), and ANA placed significant orders for GEnx-powered aircraft, further solidifying the engine’s position in the widebody market.
Beyond fuel economy, operational reliability has been a decisive factor for airlines choosing between engine options. GE Aerospace reports a 99.98% dispatch reliability rate for the GEnx. Furthermore, the manufacturer claims the engine stays “on-wing”, meaning it remains in service without requiring removal for maintenance, at a rate three times higher than competing engines.
This reliability allows for higher utilization. Data suggests that GEnx-powered aircraft fly approximately 6% more than their competitors, which equates to roughly seven additional days of flying per year per aircraft.
To maintain this performance, particularly in hot and sandy environments like the Middle East, GE introduced a proprietary cleaning method known as “360 Foam Wash.” Unlike traditional water washes, this system uses a foam detergent to remove dust and dirt baked into the engine core.
According to company data, this maintenance innovation restores engine performance and significantly lowers emissions. For a single GEnx engine, the foam wash process can save approximately 15,900 gallons of fuel and reduce CO2 emissions by 168 tons annually.
The success of the GEnx highlights a critical lesson in modern aviation: reliability often trumps raw theoretical performance. While the battle for the 787 engine market began as a close contest between GE and Rolls-Royce, the GEnx’s ability to stay on-wing longer has proven decisive. In an era where supply chain constraints make engine overhauls slower and more expensive, the “time on wing” metric has become just as valuable to airlines as fuel burn. By leveraging the proven architecture of the GE90 but refining it for the mid-size widebody market, GE Aerospace successfully positioned the GEnx as the low-risk, high-reward option for long-haul carriers.
Which aircraft use the GEnx engine? How much fuel does the GEnx save? What is the dispatch reliability of the GEnx? What is the 360 Foam Wash?
The GEnx Engine: How GE Aerospace Secured Dominance on the Boeing 787
Engineering a “Little Brother” to the GE90
Fuel Efficiency and Market Dominance
Reliability and Maintenance Innovations
The “360 Foam Wash” Technology
AirPro News Analysis
Frequently Asked Questions
The GEnx powers the Boeing 787 Dreamliner and the Boeing 747-8. It holds a roughly 66% market share on the 787.
The engine offers a 15% improvement in fuel efficiency compared to the previous generation GE CF6 engine. Independent data suggests it has a 1.4% fuel burn advantage over the rival Trent 1000.
GE Aerospace reports a dispatch reliability rate of 99.98%.
It is a proprietary cleaning method using foam detergent to remove ingested dust and dirt from the engine core, restoring efficiency and saving an estimated 15,900 gallons of fuel per engine annually.
Sources
Photo Credit: GE Aerospace
MRO & Manufacturing
DAS Aviation Acquires AQRD to Boost Integrated Aviation Repair Services
DAS Aviation, a West Star Aviation unit, acquires AQRD, combining engineering and repair to enhance aviation maintenance and reduce aircraft downtime.
This article is based on an official press release from DAS Aviation.
In a significant move to consolidate aftermarket aviation services, DAS Aviation, a subsidiary of West Star Aviation, has officially acquired Aerospace Quality Research and Development (AQRD). Announced on December 1, 2025, the acquisition brings together DAS Aviation’s extensive structural repair and parts inventory with AQRD’s specialized engineering and composite capabilities. The deal aims to establish a vertically integrated “one-stop-shop” for operators, reducing the logistical burden of managing multiple vendors for off-wing services.
According to the company’s announcement, the integration of the two Texas-based firms begins immediately. DAS Aviation, headquartered in Cedar Hill, and AQRD, based in Addison, will combine resources to streamline the path from engineering prototyping to physical repair and certification. Company leadership has confirmed that existing client points of contact will remain unchanged to ensure continuity during the transition.
The primary driver behind this acquisition is the elimination of the traditional industry bottleneck where engineering solutions and physical repair execution are handled by separate entities. By housing both capabilities under one roof, DAS Aviation aims to drastically reduce turnaround times for complex repairs.
According to the press release, the combined entity will leverage AQRD’s engineering depth, specifically its in-house Designated Engineering Representatives (DERs) and rapid prototyping, alongside DAS Aviation’s established repair capacity. This integration allows for the development of “field-ready fixes” that can be prototyped, certified, and implemented faster than competitors who rely on outsourced engineering data.
Dan Podojil, Vice President of DAS Aviation, emphasized the operational benefits for customers in a statement regarding the deal:
“Acquiring AQRD… raises the ceiling on what we can do for operators. AQRD’s engineering depth, paired with our repair capacity and parts inventory, eliminates the delays of juggling multiple vendors. One partner now owns the engineering, the repair, and the parts, delivered with speed and accountability.”
The merger significantly expands the service portfolio available to the combined client base. AQRD brings approximately two years of specialized experience as a “disruptor” in the market, known for offering FAA-approved engineering repairs that serve as cost-effective alternatives to OEM replacements. Their expertise extends to advanced composite repairs, including on-wing structural work.
Raj Narayanan, Owner and CEO of AQRD, highlighted the potential for innovation under the new partnership: “I’m excited because this partnership allows us to do more of what we do best: innovate. With DAS Aviation’s reach and resources, we can scale our engineering coverage… bringing cutting-edge solutions to service more efficiently.”
For DAS Aviation, the acquisition complements its existing strengths in structural repair, specifically for thrust reversers, control surfaces, engine inlets, and radomes. Following its June 2025 merger with Jet Parts, DAS Aviation also holds a substantial inventory of rotables and components. The addition of AQRD’s engineering arm is expected to bolster the company’s Aircraft-on-Ground (AOG) response capabilities, minimizing downtime for operators facing complex technical issues.
This Acquisitions represents the latest step in a broader consolidation strategy driven by West Star Aviation to build a dominant aftermarket support network. The timeline of this expansion highlights a deliberate move toward vertical integration:
By controlling the engineering data, the repair station, and the parts inventory, West Star Aviation is positioning DAS Aviation to compete more aggressively on speed and comprehensive service delivery.
The acquisition of AQRD by DAS Aviation signals a maturing trend in the MRO (Maintenance, Repair, and Overhaul) sector: the shift from capacity-based competition to capability-based integration. In the past, MROs often competed on hangar space or labor rates. Today, the competitive edge lies in “speed to solution.”
By acquiring a firm with in-house DER authority, DAS Aviation effectively removes the “middleman” of third-party engineering approvals. This is particularly critical for aging fleets where OEM parts may be obsolete or prohibitively expensive. The ability to engineer a repair, approve it via DER, and manufacture the fix in-house allows DAS Aviation to capture the entire value chain of a repair event. For operators, this likely means faster return-to-service times, though it also concentrates more market power within the West Star Aviation ecosystem.
Formerly known as Dallas Aeronautical Services, DAS Aviation is a subsidiary of West Star Aviation. The company operates over 100,000 square feet of shop space across facilities in Cedar Hill, Texas, and Solon, Ohio, with additional warehousing in Collinsville, Illinois. It specializes in composite and structural repair for corporate aircraft and maintains a massive inventory of rotables following its merger with Jet Parts.
Aerospace Quality Research and Development (AQRD) is an engineering firm and FAA Part 145 repair station located at Addison Airport (KADS) in Texas. Founded roughly 20 years ago, the company is noted for its engineering-led approach to repairs and its unique capability to maintain legacy composite airframes, including the Beechcraft Starship.
Sources: DAS Aviation Press Release
DAS Aviation Acquires AQRD to Create Integrated Engineering and Repair Powerhouse
Strategic Rationale: Closing the Gap Between Engineering and Repair
Expanded Capabilities and AOG Response
Industry Context: The West Star Aviation Strategy
AirPro News Analysis
Company Profiles
About DAS Aviation
About AQRD
Photo Credit: AQRD – Montage
-
Commercial Aviation4 days agoAirbus Prioritizes Efficiency Over Range for A220 500 Stretch Variant
-
Commercial Aviation6 days agoWestern Global Airlines Furloughs Pilots After MD-11 Fleet Grounding
-
Commercial Aviation5 days agoeasyJet Completes Software Updates After Airbus A320 Safety Recall
-
Regulations & Safety6 days agoAirbus Issues Fleet Action After Solar Radiation Incident on A320s
-
Business Aviation3 days agoBombardier Credit Rating Upgrade by Moody’s to Ba3 with Positive Outlook
