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India US Sign 1 Billion Sustainment Deal for MH-60R Helicopters

India and the US finalized a $1 billion sustainment pact for MH-60R helicopters, enhancing naval readiness and supporting domestic defense industry growth.

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Strengthening Naval Readiness: India and US Seal $1 Billion Sustainment Pact

In a significant move to bolster maritime security and operational longevity, the Indian Ministry of Defence (MoD) has officially signed a landmark agreement with the United States government. On November 28, 2025, the two nations finalized a deal valued at approximately $1 billion (₹7,995 crore) to provide comprehensive sustainment support for the Indian Navy’s fleet of MH-60R “Romeo” multi-role Helicopters. This agreement marks a pivotal moment in the defense partnership between New Delhi and Washington, ensuring that India’s premier anti-submarine warfare assets remain combat-ready for years to come.

The deal, executed under the Foreign Military Sales (FMS) program, is not merely a transaction for spare parts but a strategic framework designed to support the fleet for a period of five years. We observe that this contract follows the initial procurement deal signed in February 2020, where India acquired 24 of these advanced helicopters for roughly $2.6 billion. As the delivery of the full fleet approaches completion, the focus has rightfully shifted from acquisition to long-term maintenance, logistics, and integration into the Indian Navy’s operational ecosystem.

Beyond the immediate logistical benefits, this agreement underscores a deepening interoperability between the Indian and US militaries. By securing a dedicated sustainment line, the Indian Navy is effectively mitigating the risks associated with operating sophisticated foreign hardware. This move guarantees that the “Romeo” fleet can maintain a high tempo of operations in the Indian Ocean Region (IOR), a critical requirement given the evolving geopolitical dynamics and the increasing necessity for robust domain awareness in maritime territories.

Operational Mechanics and Strategic Capabilities

Comprehensive Support and Infrastructure

The core of this $1 billion agreement lies in its multifaceted approach to fleet maintenance. It encompasses the provisioning of essential spare parts, support equipment, and the repair and replenishment of critical components. However, the most transformative aspect of this deal is the mandate to establish “Intermediate” level maintenance and repair facilities within India. We understand that this provision allows for a significant reduction in turnaround times for repairs, as equipment will no longer need to be shipped back to the United States for every minor or major service requirement.

Furthermore, the package includes continued training for Indian Navy crews and technical assistance for maintenance teams. This knowledge transfer is vital for the Indian Navy to achieve true operational autonomy over the platform. By training local technicians to handle complex repair tasks, the Navy ensures that its personnel are as capable as the machinery they operate. This focus on human capital development ensures that the MH-60R fleet is not just a purchased asset, but an integrated capability fully mastered by Indian forces.

The establishment of domestic maintenance infrastructure also addresses a common challenge in defense procurement: supply chain latency. By localizing the repair cycle, the Indian Navy can ensure higher availability rates for the helicopters. In high-stakes maritime environments, the difference between a helicopter being “on the tarmac” versus “in the hangar” can determine the outcome of a mission. This deal prioritizes the former, ensuring that the fleet remains deployable at short notice.

The establishment of intermediate-level maintenance facilities within India represents a shift from a buyer-seller relationship to a long-term strategic partnership, significantly reducing dependency on foreign logistics for critical repairs.

Dominance in the Indian Ocean Region

The MH-60R Seahawk is widely regarded as the world’s most advanced maritime helicopter, and its sustainment is central to India’s strategy in the IOR. Primarily designed for Anti-Submarine Warfare (ASW), these helicopters are equipped with sophisticated sensors to detect, track, and hunt enemy submarines. With the increasing presence of foreign subsurface vessels in the region, the ability to deploy these assets reliably is non-negotiable for Indian defense planners.

In addition to ASW, the “Romeo” helicopters perform vital secondary roles, including anti-surface warfare (targeting enemy ships), search and rescue (SAR), and medical evacuation. Replacing the aging British-made Sea King fleet, which served the Indian Navy for over three decades, the MH-60R brings a generational leap in technology. The fleet, partially commissioned into the INAS 334 squadron in Kochi, serves as the eyes and ears of the Navy’s carrier battle groups and surface combatants.

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We must also consider the timing of this sustainment deal. With the full Delivery of the 24 helicopters expected to be completed by the 2025–2026 timeframe, the sustainment package ensures there is no gap between delivery and operational maturity. It allows the Indian Navy to transition seamlessly from the induction phase to full-spectrum operations, maintaining a credible deterrence posture in the region without suffering from the “teething issues” that often plague new defense inductions.

Aatmanirbhar Bharat and Industrial Integration

Empowering Domestic Industry

A standout feature of this transaction is its alignment with the Aatmanirbhar Bharat (Self-Reliant India) initiative. While the primary hardware is American, the sustainment deal is structured to build local capacity. The agreement mandates the involvement of Indian industry, specifically aiming to integrate Micro, Small, and Medium Enterprises (MSMEs) into the global supply chain for these advanced helicopters. This moves the narrative beyond simple importation toward industrial cooperation.

We have already seen evidence of this collaborative model yielding results. For instance, Rossell Techsys, a Bengaluru-based firm, has previously secured Contracts from Lockheed Martin to manufacture Electrical Wire Harness and Interconnect Systems (EWIS) for the MH-60R platform globally. The new sustainment deal is expected to expand such opportunities, allowing more Indian defense firms to provide maintenance services, components, and logistical solutions. This not only supports the domestic economy but also creates a localized ecosystem of defense expertise.

By fostering these Partnerships, the deal ensures that critical technical know-how is retained within the country. Over time, this reduces India’s reliance on external Original Equipment Manufacturers (OEMs) for routine sustainment. It paves the way for Indian companies to potentially become global hubs for the maintenance, repair, and overhaul (MRO) of similar platforms operated by other nations, thereby monetizing the capabilities developed through this bilateral agreement.

Conclusion

The signing of this $1 billion sustainment deal is a pragmatic step that reinforces the operational readiness of the Indian Navy while deepening the strategic defense ties between India and the United States. By prioritizing local maintenance infrastructure and ensuring a steady supply of spares and training, the agreement guarantees that the MH-60R “Romeo” fleet will remain a potent force multiplier in the Indian Ocean Region. It effectively bridges the gap between acquiring high-tech assets and keeping them battle-ready.

Looking ahead, this deal serves as a template for future defense procurements, balancing the immediate need for advanced foreign technology with the long-term goal of self-reliance. As Indian MSMEs integrate further into global defense supply chains, the benefits of such agreements will extend beyond national security, contributing to the technological and industrial growth of the nation. The successful execution of this sustainment package will likely set the stage for even more complex collaborations between the two democracies in the future.

FAQ

Question: What is the total value of the sustainment deal signed between India and the US?
Answer: The deal is valued at approximately $1 billion (₹7,995 crore).

Question: Which helicopter fleet does this agreement support?
Answer: The agreement supports the Indian Navy’s fleet of 24 MH-60R “Romeo” multi-role helicopters.

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Question: How does this deal support the “Aatmanirbhar Bharat” initiative?
Answer: The deal mandates the establishment of maintenance facilities within India and integrates Indian MSMEs into the global supply chain, fostering local industrial capabilities.

Question: What is the primary role of the MH-60R helicopter?
Answer: The MH-60R is primarily designed for Anti-Submarine Warfare (ASW), though it also performs anti-surface warfare, search and rescue, and medical evacuation missions.

Sources: Indian Economic Times

Photo Credit: Lockheed Martin

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Firehawk Aerospace Expands Rocket Motor Production in Mississippi Facility

Firehawk Aerospace acquires a DCMA-rated facility in Mississippi to boost production of solid rocket motors using 3D-printing technology.

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This article is based on an official press release from Firehawk Aerospace.

Firehawk Aerospace Acquires Mississippi Facility to Scale Rocket Motor Production

On December 19, 2025, Firehawk Aerospace announced a significant expansion of its manufacturing capabilities with the acquisition of a specialized defense facility in Crawford, Mississippi. The Dallas-based defense technology company has secured a 20-year lease on the 636-acre site, which was formerly operated by Nammo Talley.

This acquisition marks a strategic pivot for Firehawk as it moves to address critical shortages in the U.S. defense supply chain. By taking over a facility that is already rated by the Defense Contract Management Agency (DCMA), the company aims to bypass the lengthy construction and certification timelines typically associated with greenfield defense projects. The site will serve as a hub for the full-system integration of solid rocket motors (SRMs), complementing the company’s existing R&D operations in Texas and energetics production in Oklahoma.

Strategic Asset Details

The Crawford facility is located in Lowndes County within Mississippi’s “Golden Triangle” region. According to the company’s announcement, the site is a “turnkey” defense asset designed specifically for handling high-grade explosives and munitions. The infrastructure includes assembly bays protected by one-foot-thick concrete walls and safety “blowout” walls designed to contain accidental detonations.

Because the facility was previously used by Nammo Defense Systems for the high-volume assembly of shoulder-launched munitions, such as the M72 LAW and SMAW systems, it retains the necessary regulatory certifications to allow for rapid operational ramp-up. Firehawk Aerospace CEO Will Edwards emphasized the urgency of this expansion in a statement regarding the deal.

“This acquisition strengthens Firehawk’s ability to address one of the nation’s most urgent defense challenges: rebuilding munition inventories that have been drawn down faster than they can be replaced.”

, Will Edwards, Co-founder and CEO of Firehawk Aerospace

Addressing the “Rocket Motor Crisis”

The acquisition comes at a time when the Western defense industrial base is grappling with a severe shortage of solid rocket motors, which power critical systems like the Javelin, Stinger, and GMLRS missiles. Traditional manufacturing methods, which involve casting propellant in large batches that take weeks to cure, have created production bottlenecks.

Firehawk Aerospace intends to disrupt this model by utilizing proprietary 3D-printing technology to manufacture propellant grains. According to the press release, this additive manufacturing approach reduces production times from weeks to hours. The company has explicitly stated that the new Mississippi facility is being designed to achieve a production tempo of “thousands of rockets per month,” a significant increase over legacy industry standards.

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“While the current industrial base is built to produce thousands of rockets per year, we are building this site… to operate at a much higher production tempo… designing for throughput measured in thousands per month, not years.”

, Will Edwards, CEO

Regional Economic Impact

The expansion is expected to bring skilled jobs to the Golden Triangle region, which is increasingly becoming a hub for aerospace and defense activity. Mississippi Governor Tate Reeves welcomed the investments, noting the dual benefits of economic growth and national security support.

“Their acquisition in Crawford will bring skilled jobs to the region while directly contributing to the production capacity our nation needs.”

, Tate Reeves, Governor of Mississippi

AirPro News Analysis

From R&D to Mass Production: This acquisition signals Firehawk’s transition from a development-focused startup to a volume manufacturer. By securing a pre-rated facility, Firehawk has effectively shaved 2–3 years off its timeline, the period typically required to build and certify a new explosives handling site. This speed is critical given the current geopolitical demand for tactical munitions.

Supply Chain Decentralization: The move also highlights a strategy of decentralization. By distributing operations across Texas (R&D), Oklahoma (Energetics), and now Mississippi (Integration), Firehawk is building a supply chain that may prove more resilient than centralized legacy models. This geographic diversity also allows the company to tap into distinct labor markets and state-level incentives, such as Mississippi’s aerospace initiatives.

Frequently Asked Questions

What is the significance of the DCMA rating?
A DCMA (Defense Contract Management Agency) rating verifies that a facility meets strict Department of Defense quality and safety standards. Acquiring a pre-rated facility allows Firehawk to begin production much faster than if they had to build and certify a new site from scratch.

How does Firehawk’s technology differ from traditional methods?
Traditional solid rocket motors are cast in large batches, a process that requires weeks for the propellant to cure. Firehawk uses 3D-printing technology to print propellant grains, which allows for custom geometries and reduces the manufacturing time to mere hours.

What was the facility used for previously?
The facility was formerly operated by Nammo Talley (now Nammo Defense Systems) for the assembly of shoulder-launched munitions, including the M72 LAW and SMAW systems.

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Photo Credit: Firehawk Aerospace

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20 Years of the F-22 Raptor Operational Capability and Upgrades

Lockheed Martin celebrates 20 years of the F-22 Raptor’s operational service, highlighting its stealth, combat roles, readiness challenges, and modernization.

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Two Decades of the Raptor: Celebrating the F-22’s Operational Milestone

Lockheed Martin has launched a campaign commemorating the 20th anniversary of the F-22 Raptor achieving Initial Operational Capability (IOC). In December 2005, the 27th Fighter Squadron at Langley Air Force Base in Virginia became the first unit to field the fifth-generation fighter, marking a significant shift in global air superiority.

According to the manufacturer’s announcement, the aircraft continues to define the benchmark for modern air combat. In a statement regarding the milestone, Lockheed Martin emphasized the platform’s enduring relevance:

“The F-22 Raptor sets the global standard for capability, readiness, and mission success.”

While the airframe was designed in the 1990s and first flew in 1997, the F-22 remains a central pillar of U.S. air power. The fleet, which consists of approximately 185 remaining aircraft out of the 195 originally built, has evolved from a pure air superiority fighter into a multi-role platform capable of ground strikes and strategic deterrence.

Operational History and Combat Record

Since its operational debut, the F-22 has maintained a reputation for dominance, primarily established through high-end military aircraft exercises rather than direct air-to-air combat against manned aircraft.

Exercise Performance vs. Combat Reality

Data from the U.S. Air Force and independent observers highlights the discrepancy between the Raptor’s exercise performance and its real-world combat engagements. During the 2006 Northern Edge exercise, its first major test after becoming operational, the F-22 reportedly achieved a 108-to-0 kill ratio against simulated adversaries flying F-15s, F-16s, and F/A-18s.

Despite this lethality in training, the aircraft’s combat record is distinct. The F-22 made its combat debut in September 2014 during Operation Inherent Resolve, conducting ground strikes against ISIS targets in Syria. To date, the aircraft has zero confirmed kills against manned enemy aircraft. Its sole air-to-air victory occurred in February 2023, when an F-22 utilized an AIM-9X Sidewinder missile to down a high-altitude Chinese surveillance balloon off the coast of South Carolina.

Stealth Capabilities

The primary driver of the F-22’s longevity is its low observable technology. Defense analysts estimate the Raptor’s Radar Cross Section (RCS) to be approximately 0.0001 square meters, roughly the size of a steel marble. This makes it significantly stealthier than the F-35 Lightning II and orders of magnitude harder to detect than foreign competitors like the Russian Su-57 or the Chinese J-20.

AirPro News Analysis: The Readiness Paradox

While Lockheed Martin’s anniversary campaign highlights “readiness” as a key pillar of the F-22’s legacy, recent Air Force data suggests a more complex reality regarding the fleet’s health.

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We note that maintaining the world’s premier stealth fighter comes at a steep logistical cost. According to data published by Air & Space Forces Magazine regarding Fiscal Year 2024, the F-22’s mission capable (MC) rate dropped to approximately 40%. This figure represents a decline from roughly 52% in the previous fiscal year and indicates that, at any given time, fewer than half of the Raptors in the inventory are flyable and combat-ready.

This low readiness rate is largely attributed to the fragility of the aircraft’s stealth coatings and the aging avionics of the older airframes. The Air Force has previously attempted to retire 32 older “Block 20” F-22s used for training to divert funds toward newer programs, though Congress has blocked these efforts to preserve fleet numbers. The contrast between the jet’s theoretical dominance and its logistical availability remains a critical challenge for planners.

Modernization and Future Outlook

Contrary to earlier projections that might have seen the F-22 retired in the 2030s, the Air Force is investing heavily to keep the platform viable until the Next Generation Air Dominance (NGAD) fighter comes online.

The ARES Contract and Upgrades

In 2021, the Air Force awarded Lockheed Martin a $10.9 billion contract for the Advanced Raptor Enhancement and Sustainment (ARES) program. This decade-long modernization effort aims to update the fleet’s hardware and software.

According to budget documents for Fiscal Year 2026, the “Viability” upgrade package includes several key enhancements:

  • New Stealth Tanks: The development of low-drag external fuel tanks and pods designed to extend the aircraft’s range without compromising its radar signature.
  • Infrared Search and Track (IRST): The integration of new sensors capable of detecting heat signatures, a critical capability for engaging enemy stealth fighters that may not appear on radar.
  • Manned-Unmanned Teaming: Software upgrades intended to allow F-22 pilots to control “Collaborative Combat Aircraft”, autonomous drone wingmen, in future operational environments.

These investments suggest that while the F-22 is celebrating its past 20 years, the Air Force intends to rely on its capabilities well into the next decade.

Sources

Sources: Lockheed Martin, U.S. Air Force

Photo Credit: Lockheed Martin

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U.S. Navy Zero-G Helmet System Completes Critical Design Review

Collins Elbit Vision Systems completes design review for the Zero-G Helmet Display, reducing pilot weight load and enhancing safety for Navy aircraft.

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This article is based on an official press release from Collins Elbit Vision Systems (RTX).

Critical Design Review Completed for Navy’s Next-Gen Helmet

Collins Elbit Vision Systems (CEVS), a joint venture between RTX’s Collins Aerospace and Elbit Systems of America, has officially announced the completion of the Critical Design Review (CDR) for the Zero-G Helmet Mounted Display System+ (HMDS+). This milestone, finalized on December 12, 2025, marks a pivotal step in the U.S. Navy’s Improved Joint Helmet-Mounted Cueing System (IJHMCS) program.

The successful CDR effectively freezes the system’s design, confirming that the helmet meets the Navy’s rigorous requirements for safety, performance, and platform integration. With the design locked, the program now transitions into the airworthiness testing and integration phase, bringing the system closer to deployment aboard the F/A-18E/F Super Hornet and EA-18G Growler fleets.

According to the press release, the Zero-G HMDS+ is engineered to address long-standing physiological challenges faced by naval aviators while introducing “6th-generation” digital capabilities to existing 4.5-generation aircraft.

Technical Leap: The Zero-G HMDS+

The Zero-G HMDS+ represents a significant departure from legacy analog systems. While previous iterations required pilots to physically attach heavy Night Vision Goggles (NVGs) for low-light operations, the new system integrates digital night vision directly into the visor. This integration streamlines cockpit operations and reduces the physical burden on the aircrew.

Weight Reduction and Pilot Safety

A primary driver for the Zero-G’s development is the reduction of head-borne weight. High-G maneuvers in fighter aircraft place immense strain on a pilot’s neck and spine, a hazard exacerbated by heavy, unbalanced legacy helmets. CEVS reports that the Zero-G system is more than 25 percent lighter than current market alternatives. Its name is derived from its optimized center of gravity, designed to minimize fatigue and long-term injury risks.

Capt. Joseph Kamara, the U.S. Navy Program Manager for Naval Aircrew Systems (PMA-202), emphasized the safety implications of the new design in a statement:

“Aircrew health and safety is our number one priority. The Zero-G being integrated through our IJHMCS program promises to relieve aircrew of neck and back strain and greatly improve ejection safety.”

Advanced Display Capabilities

Beyond ergonomics, the helmet utilizes a binocular waveguide display system. Unlike monocular reticles used in older models, this technology projects high-definition color symbology and video into both eyes, creating a fully immersive 3D view of the battlespace. The system is capable of “sensor fusion at the edge,” processing mission data and weapon information directly on the helmet to act as a primary flight instrument.

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Luke Savoie, President and CEO of Elbit Systems of America, highlighted the strategic necessity of this upgrade:

“Zero-G is providing sensor fusion at the edge… As fighter aircraft level-up, the HMDs of those systems need to as well.”

Program Timeline and Deployment

The Zero-G HMDS+ program has moved rapidly since CEVS was awarded a $16 million contract by the U.S. Navy in September 2023 for development and test support. Following the successful CDR in December 2025, the program is scheduled to undergo flight testing and Avionics integration throughout 2026 and 2027.

The U.S. Navy projects Initial Operational Capability (IOC) for the system in 2027. Once fielded, it is expected to equip aviators across the entire fleet of U.S. Navy and Royal Australian Air Force Super Hornets and Growlers, totaling more than 750 aircraft.

AirPro News Analysis

The completion of the CDR signals a critical maturity point for the Navy’s effort to modernize the human-machine interface in its tactical fleet. While much industry attention is focused on future platforms like NGAD (Next Generation Air Dominance), the Zero-G program illustrates the military’s commitment to maintaining the lethality and survivability of its existing backbone fleet.

By adapting technology originally matured for the F-35 Gen III helmet, CEVS is effectively retrofitting advanced situational awareness tools onto older airframes. This approach not only extends the combat relevance of the Super Hornet but also addresses the acute retention issue of pilot physical health. The shift to digital night vision and balanced weight distribution suggests that the Navy views pilot longevity as a critical component of fleet readiness.

Sources

Photo Credit: RTX

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